MatthewsID.com

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2 MatthewsID.com

3 Introduction 2 Materials 3 Standard Finishes 4 Standard Paint Colors 6 CaST PlaquES Cast Plaques 7 ImageCast 8 Desk & Door Nameplates 10 Plaques with Name Listings 10 Images 11 Options 12 Finishes 13 Standard Mounting Methods 14 Optional Mounting Methods 15 ImageCaST Etched Plaques 16 Metals 17 Finishes 18 Options 20 Mounting Methods 21 ETChed PlaquES Letters 22 Cast Letters 23 Waterjet-Cut Letters 24 Letter Styles 25 Finishes 29 Mounting Methods 31 Color Signage 32 Basic Specifications 33 letters Recognition 34 Awards 35 Recognition Trees & Shapes 36 Statuary 38 Terms & Conditions of Sale 40 ColoR Signage Start-to-finish custom fabrication is available across all product lines. Front Cover: Historic Timeline, Everett High School, Everett, MA Cast bronze ImageCast. Inside Front Cover: World War II Monument, Medford, MA Closeup of cast bronze honor roll. Full memorial shown on Pages recognition 1

4 Founded in 1850 by John Dixon Matthews, Matthews International is proud to be one of Pittsburgh s oldest continually operating manufacturers. In our earliest years, Matthews produced stencils, signs, steel stamps, and other identification products. Today, Matthews architectural division offers cast plaques, ImageCast photographic reproductions, etched plaques, cast and cut letters, color signage, and statuary. Matthews enjoys an international reputation for combining age-old casting techniques with state-of-the-art technology to produce the world s highest-quality cast metal architectural products. Along with this product quality also comes unmatched customer service. Every Matthews product is backed by the largest customer service force in the industry, and we stand behind each of our projects with a guarantee that all of your needs will be met. When you choose Matthews International to represent your image, you re letting people know that you re dedicated to quality. That you re well established. And that you live and work with integrity. These same virtues are poured into every product bearing the Matthews name. 2

5 Measurements in italic represent available thicknesses. Material (Standard Maximum Size) Cast Plaques ImageCast Etched Plaques Cast Letters* Waterjet-Cut Letters Color Signage Cast Bronze ( 96" x 96"; up to 120" in one direction) Cast Aluminum ( 96" x 96"; up to 120" in one direction) X X 1/4", 3/8", 1/2" 1/4", 3/8", 1/2" X X 1/4", 3/8", 1/2" 1/4", 3/8", 1/2" Aluminum (48" x 96") 1/16", 1/8", 3/16", 1/4" 1/8", 1/4", 3/8" Brass (36" x 96") 1/16", 1/8", 3/16", 1/4" 1/8", 1/4", 3/8" Bronze (48" x 96") 1/16", 1/8", 3/16", 1/4" 1/8", 1/4", 3/8" Copper (48" x 96") 1/16", 1/8", 3/16", 1/4" 1/8", 1/4", 3/8" Muntz Metal (48" x 96") 1/16", 1/8", 3/16", 1/4" 1/8", 1/4", 3/8" Stainless Steel (48" x 96") 1/16", 1/8", 3/16", 1/4" 1/8", 1/4", 3/8" Zinc (24" x 36").064",.125",.153",.250" Anodized Aluminum (48" x 36") 0.3mm, 0.5mm, 1.0mm, 1.5mm Custom sheet sizes can be ordered, and larger-size plaques and letters can be custom-fabricated. * Thicknesses represent custom cast letters. Standard thicknesses vary depending on letter style. Finishes shown may not reflect actual finish colors. Samples are available. 3

6 Bronze Satin Bronze Polished Bronze Random- Orbital Bronze Chrome- Plated Bronze Light Oxidized Bronze with Color Infill* Medium Oxidized Bronze with Color Infill* Dark Oxidized Bronze with Color Infill* Light Oxidized Bronze Medium Oxidized Bronze Dark Oxidized Bronze Cast Plaques X X X X X X X X X X Etched Plaques X X X X X X X X X Cast Letters X X X X X X Waterjet-Cut Letters X X X X X X X X X X Brass Muntz Metal Satin Brass Polished Brass Light Oxidized Brass with Color Infill* Medium Oxidized Brass with Color Infill* Dark Oxidized Brass with Color Infill* Satin Muntz Metal Polished Muntz Metal Light Oxidized Muntz Metal with Color Infill* Medium Oxidized Muntz Metal with Color Infill* Dark Oxidized Muntz Metal with Color Infill* Etched Plaques X X X X X X X X X X Waterjet-Cut Letters X X X X X X X X X X Finishes shown may not reflect actual finish colors. Samples are available. *Infill can be any standard color. Custom colors also available. 4

7 Hand-Rubbed Finishes Aluminum Stainless Steel Copper Antique (on Bronze) Pewter (on Aluminum) Satin Aluminum Polished Aluminum Random- Orbital Aluminum Satin Stainless Steel Polished Stainless Steel Random- Orbital Stainless Steel Satin Copper Polished Copper Random- Orbital Copper X X X X X X X X X X X X X X X X X X X X X X X X X X Zinc Satin Zinc Bronzetone Zinc Brasstone Zinc Stainless Tone Zinc Copper Tone Zinc Two-Color Painted Zinc X X X X X X 5

8 Shown are Matthews standard plaque and letter paint colors. Custom colors are also available. Light Oxide Stain Dark Oxide Stain (most popular for Bronze) Dark Green Metallic Grey Black (most popular for Aluminum) Natural Sandblast (on Aluminum) Natural Sandblast (on Bronze) Light Bronze Medium Bronze Dark Bronze Golden Bronze Dark Brown Dark Grey Medium Grey Light Grey Beige Cream Ivory White Dark Blue Medium Blue Light Blue Green Maroon Dark Red Red Orange Colors shown may not reflect actual paint colors. Samples are available. 6

9 Distinction. Heritage. Prestige. These are the elements that shine through in every inch of a cast plaque from Matthews International. They re also the qualities that you ll project when you choose Matthews no other product matches the permanence and beauty of a Matthews cast bronze or aluminum plaque. A Start- to- FinISh Solution A full-service custom manufacturer, Matthews can create cast plaques to every one of your unique specifications and do it better than anyone in the industry. From design and development to fabrication and installation, Matthews is your true start-to-finish solution. Designed to deliver an unrivaled level of quality, cast plaques from Matthews are ideal for a number of audiences: ADA Signage Education Government Military Houses of Worship Organizations & Associations Healthcare Corporate Hospitality Retail Athletics Entertainment Construction Exhibits Memorials Way-Finding Signage Whether you need to design a tribute to an individual or group, identify a building or area, or represent an entire organization, no other product can match the artistry and stability of a cast plaque from Matthews. 7

10 An innovative, patented process, ImageCast combines the enduring distinction of cast bronze with the detailed look of a photograph. Imagine turning any photo into a permanent, strikingly beautiful cast bronze or aluminum plaque imagine the power of ImageCast. Working from customer-supplied images, Matthews ImageCast artists create layouts that are cast as well-defined dimensional images on bronze or aluminum plaques. Perfect for personal or team tributes, historical markers, or any sign that needs to tell a pictorial story, ImageCast plaques can be produced in various shapes and sizes, and color can be added to suit your needs. Combine any number of images into one custom work of art with ImageCast. Plaques can be cast in various shapes and sizes, and color can be added to meet your needs. 8

11 Whatever shape or style you need, an ImageCast plaque can be created that will exceed your expectations. Options include letters, numbers, or any cutout you desire. DESIgnED to Your ExACt SPECIFICAtions Whatever your need, whatever your style, Matthews turnkey approach to design, development, and fabrication will ensure that your ImageCast plaque is designed to your exact specifications and guaranteed to stand apart from any other cast plaque being produced today. If you are not sure of your specifications, our artists will be happy to help you devise an approach that meets your needs. ImageCast plaques can be finished with Matthews exclusive Diamond Shield Protective Coating to preserve the beauty of the metal. ImageCast plaques can be ordered in most sizes and with any style of border. 9

12 Designed to deliver an unmatched level of confidence, trust, and prestige, cast bronze and aluminum desk and door nameplates from Matthews can be created with any of our standard letter styles or using a custom supplied font. Desk and door nameplates can also include a company logo or other emblem (to be produced from camera-ready artwork). Desk and door nameplate options include the following: Desk Nameplates: Cast bronze or aluminum nameplates are mounted on a triangular walnut woodmount. Woodmount-style desk nameplates are available in a variety of sizes. Door Plaques: Cast bronze or aluminum nameplates are mounted directly onto an office door. Door nameplates are available in a variety of styles. Ideal for large corporations, small businesses, government and military, healthcare providers, schools and colleges, and many other organizations, Matthews desk and door nameplates add an unmistakable air of distinction to any atmosphere. A cast plaque with name listings is the ideal way to recognize and honor a list of individuals or groups. A plaque containing a list of names, such as an honor roll or contributor recognition plaque, includes an integrally cast headline stating the purpose of the plaque, followed by the name listings. Name lists can be produced in three ways. If the list of names is finalized with no need to add future names, Matthews will cast the list of names on the background of the plaque. If names need to be removable, cast removable nameplates are a good option. Each name is cast on a separate removable nameplate that is screwed into the master plaque. If several names are to be added at one time, raised scored panels are a good choice. Names are cast on a grooved background plate intended to simulate individual nameplates. 10

13 Images can be incorporated onto cast plaques using a variety of techniques. The best method for your cast plaque project depends on many factors, including your artwork, your desired final appearance, your installation location, and your budget. All images require a photograph or artwork of the subject. IMAgeCASt ImageCast is a patented process that combines the beauty of cast bronze with the detailed look of a photograph. Uniquely personalized, ImageCast plaques are ideal for signage, historical markers, or any application that needs to tell a pictorial story. Shown on Page 8. BAS-rELIEF IMAgES The premium choice for recognizing a donor, contributor, or other notable person, a bas-relief portrait involves Matthews sculptors modeling a three-dimensional, low-relief clay sculpture of the subject. Once you approve the clay sculpture, a sand mold is made and a cast metal version is produced. The cast bas-relief is then hand-finished and attached to the plaque background. Bas-relief images are suitable for both interior and exterior applications. EtchED IMAgES The etching process reproduces halftone photographs with fine detail through acid etching onto metal sheet. Etched images are recommended for interior use (deep-etched line drawings may be used outdoors). FLAt-rELIEF IMAgES An economical alternative to bas-relief, flat-relief images begin with a black and white rendering of the subject. Flat-relief images are suitable for both interior and exterior applications. CAMEo IMAgES Cameos use a standard-sized ceramic or steel blank as their base material. A photograph is scanned at high resolution and is reproduced and applied to the blank. A clear glaze is applied over the transfer, and the cameo is fired in a kiln. The resulting product is an exact reproduction of the photograph on a ceramic or steel base. Cameo images are suitable for both interior and exterior applications. MetALPhoto IMAgES Metalphoto uses a photosensitive aluminum sheet (natural or gold-tone) that is exposed using a film negative made from a photograph. The image is produced as a permanent black image on the plate. Metalphoto is ideal when a photograph is extremely detailed or the image does not have a lot of contrast. Metalphoto images are suitable for both interior and exterior applications. 11

14 Cast plaques from Matthews International are available with a variety of options that will ensure that your plaque delivers exactly what you re looking for and creates a lasting impression on all those who see it. MaterIALS BorDErs Cast plaques are available in bronze and aluminum. Cast Bronze Cast Aluminum Standard cast plaque borders include: SIZES The largest plaque Matthews can cast in one piece is 96" x 96" with the capability to cast up to 120" in one direction. Larger size plaques can be cast in sections and fabricated together by welding or mechanical fasteners. Single Line (most popular) Double Line Single Line Bevel Edge BACkground textures Cast plaques are manufactured with a standard leatherette background texture. Other textures are available on request. Leatherette (most popular) Pebbled (limited to 30" x 40" size) Travertine Sculptured Straight Edge Bevel Edge Optional ornamental borders include: Lamb s Tongue Ogee Egg & Dart Letter StYLES Matthews offers a long list of standard letter styles (see Pages 25-28). We can also reproduce virtually any typeface or logo from camera-ready artwork. Ivy Leaf Beaded Bevel Oak Leaf Reed & Ribbon Optional decorative borders can be created from custom artwork. EMBLEMS & Logos Standard Matthews offers many standard emblems including civic and fraternal organizations, religious groups, government agencies, and armed services. Standard emblems may have flat relief or sculpted bas-relief. Custom Virtually any emblem, logo, seal, or crest can be cast from appropriate supplied art files. One standard emblem may be included on any plaque at no additional charge. Additional emblems may be added for an extra charge. 12

15 BACkground FinIShES The backgrounds of most cast plaques are painted to provide a contrast to highlighted areas. Cast plaques may be painted with standard or custom finishes. StanDArd PAIntED BACkground Colors See Page 6 for standard paint colors. Custom-matched painted colors and multiple colors are also available. Hand-RuBBED FinIShES Optional hand-rubbed finishes simulate the look of antique bronze or pewter. Recessed areas have multiple tones of brownish black created by hand-rubbing the color from the metal. Raised areas may be left with light amounts of hand-rubbed color, or can be satin-belted or polished. Antique (on Bronze) Pewter (on Aluminum) SurFACE FinIShES Satin Bronze Natural metal color with subtle horizontal grain lines. Satin Aluminum Natural metal color with subtle horizontal grain lines. Random-Orbital (Bronze or Aluminum) Natural metal color with multidirectional brushed lines, achieved with a random-orbital sander. Ideal surface for plaques mounted in a sidewalk or other walkway subject to pedestrian traffic. Polished Finish Natural metal color buffed to a high luster, obtained by polishing with successively higher abrasives, then buffing with a fine buffing compound. Chrome-Plated Bronze Raised surfaces of the bronze plaque are polished to meet polished bronze specifications. The background of the plaque is kept in its natural sandblast state, providing contrast with the polished raised surface. ProtECtive Coatings Matthews recommends that bronze plaques have a protective coating applied. Diamond Shield Protective Coating: Available exclusively from Matthews, this clear coat is factory-applied only. With a higher gloss than our clear protective lacquer, Diamond Shield provides maximum durability in harsh exterior environments where plaques are exposed to salt, pollution, and weather. Diamond Shield is most popular for exterior applications. Matthews Clear Protective Lacquer: Providing a low-gloss appearance, this clear coating was developed by Matthews to inhibit oxidizing. Ideal when matching older plaques or when a lower-gloss look is desired. Clear Protective Lacquer is most popular for interior applications. 13

16 Stud Mount This method is recommended for concealed mounting on brick or masonry walls. The plaque is drilled and tapped to accept a threaded stud. RoSEttES & ToggLE Bolts Toggle bolts (threaded machine screws with spring-loaded butterflies) work well with hollow tile, cement block, or drywall surfaces. Holes are drilled through the face of the plaque for toggle bolts. Rosettes which cover the machine screws are optional. RoSEttES, MAChine ScrEWS & ExPAnSIon SLEEvES Machine screws and expansion sleeves work well with brick, stone, or masonry walls. Holes are drilled through the face of the plaque for machine screws. Each metal expansion sleeve (lead anchor) has a threaded interior that accepts a machine screw. Rosettes are optional. Through- the- FACE Mount If requested, cast plaques can be provided with holes through the face for mechanical fasteners. Mounting hardware can also be provided on request. RoSEttES Designed to cover the screw heads on a cast plaque, rosettes are decorative covers available in a variety of styles. Rosettes include a drive pin or machine screw which is inserted into a pre-drilled hole in the mounting screw. R16 1-1/8" R74 11/16" R32 7/8" R5 1-1/8" R2 5/8" Rosettes feature a raised surface highlighted to a satin or buffed finish and are painted to match plaque background. Custom colors and polished surfaces are also available. R77 5/8" R4 7/8" 14

17 Customfabricated post mount available. BrASS Rod Stake Mount A mounting pad is cast on the back of the plaque to accommodate a threaded brass rod. Stake mounts can be straight or angled 45 to position plaque at an angle. GarDEn Stake Mount Bronze stake attaches to the back of the plaque with machine screws. Stake is painted black or to match plaque background color. Garden stake mounts can be straight or angled 30. Square Post BACk Mount Black enamel-coated steel square posts attach to the back of the plaque with machine screws. IntegrAL Post CAP Mount Ideal for double-faced plaques with graphics on both sides. A decorative flange is cast integral at the base of the plaque to mount onto a round post. Post caps are painted to match plaque background color. InvISIBLE FrAME An invisible frame is ideal if a plaque may be relocated in the future. Two angles are provided to mount to the wall with standard fasteners, such as toggle bolts, wood screws, or machine screws and expansion sleeves. The plaque attaches to the angles with machine screws. CurvED PLAquES For installation on a curved wall or column, plaques can be rolled to match the curve of the surface. Mounting is done with holes through the face. Border designs are limited to single line or double line. 15

18 When you need to convey your message in a distinct, memorable fashion and maintain its integrity for years to come etched plaques from Matthews International are the optimal solution. No other etched plaque comes close. Produced by deep photo-etching graphic images into metal sheets, etched plaques are ideal for images with fine detail and small lettering. Matthews time-tested etching process provides an exact reproduction of artwork and, depending on metal selection, is suitable for both interior and exterior applications. Turnkey custom capabilities ensure that your plaques are manufactured to your specific needs. Available in aluminum, brass, commercial bronze, copper, muntz metal, stainless steel, and zinc, etched plaques are an ideal choice for a variety of markets and applications: ADA Signage Education Government Military Houses of Worship Organizations & Associations Healthcare Corporate Hospitality Retail Athletics Entertainment Construction Exhibits Memorials Way-Finding Signage Extremely detailed, aesthetically striking, crafted to last, etched plaques from Matthews are the industry standard for quality, precision, and durability. 16

19 Matthews manufactures the industry s most meticulously crafted deep-etched plaques, available in your choice of seven standard metals (additional metals may be custom-ordered). With the exception of aluminum, all metals can be deep-etched to most requirements. Standard sheet sizes are listed below. Custom sheets can also be ordered. Bronze 90% Copper, 10% Zinc Standard Sheet Size: 48" x 96" Thicknesses: 1/16", 1/8", 3/16", 1/4" Finishes: Satin (shown); Polished; Light, Medium, or Dark Oxidized Brass 70% Copper, 30% Zinc Standard Sheet Size: 36" x 96" Thicknesses: 1/16", 1/8", 3/16", 1/4" Finishes: Satin (shown); Polished; Light, Medium, or Dark Oxidized Muntz Metal 60% Copper, 40% Zinc Standard Sheet Size: 48" x 96" Thicknesses: 1/16", 1/8", 3/16", 1/4" Finishes: Satin (shown); Polished; Light, Medium, or Dark Oxidized Copper Standard Sheet Size: 48" x 96" Thicknesses: 1/16", 1/8", 3/16", 1/4" Finishes: Satin (shown), Polished, Random-Orbital Stainless Steel Standard Sheet Size: 48" x 96" Thicknesses: 1/16", 1/8", 3/16", 1/4" Finishes: Satin (shown), Polished, Random-Orbital Zinc Standard Sheet Sizes: 24" x 36" Thicknesses:.064",.125",.153" Finishes: Satin (shown), Bronzetone, Brasstone, Stainless Tone, Copper Tone, Two-Color Painted Aluminum Standard Sheet Size: 48" x 96" Thicknesses: 1/16", 1/8", 3/16", 1/4" Finishes: Satin (shown), Polished, Random-Orbital Oxidized (shown on Bronze) Light Medium Dark Random-Orbital (shown on Aluminum) Backers are available in a variety of thicknesses and materials. For a complete swatch listing, please refer to Page 4. Finishes shown may not reflect actual finish colors. Samples are available. 17

20 ADA- CoMPLIAnt Lettering ADA-compliant etched Braille, Raster Braille, and tactile lettering is available. Zinc is the ideal choice for ADA signage, with easy etching to almost any depth and unparalleled line detail. A cost-effective ADA option, zinc can be used for both interior and exterior applications. The industry s highest-quality finishes provide Matthews etched plaques with an incomparable air of beauty, sophistication, and prestige. Choose the finish that best matches your stylistic goals and visual intent. Raised ArEA FinIShES Satin Used primarily in interior applications, a satin finish will reveal the metal s natural color with subtle horizontal or vertical grain lines. Polished Used to remove oxidation and create a reflective surface, polished metals are buffed to a high luster and then coated with lacquer to prevent further oxidation. Fully Painted For fully painted metal signage, zinc is the recommended choice. Raised areas may be painted with any of Matthews standard colors (custom colors also available). Multiple colors may be used on the same plaque as long as the colors are separated by a recessed area. Random-Orbital This multidirectional finish is typically used in high-traffic areas as it is ideally suited to hide fingerprints and smudges and requires minimal cleaning. Oxidized A natural finish produced by forcing the oxidation of the metal; primarily used with brass and bronze alloys. A range of oxidized finishes can be achieved and are specified as light, medium, and dark. It is important to note that an oxidized finish should not be used if a consistent color is needed, as each oxidized plaque is a work of art and has its own unique character and color variations. Faux Metallic Finishes Used as an alternative to true metal compositions, etched zinc is typically used as the base metal and all raised areas are tinted to achieve the look of stainless steel, copper, bronze, brass, or silvertone. 18

21 Recessed ArEA FinIShES Painted Colors The recessed areas of all Matthews etched plaques may be painted with any standard color (custom colors also available). Multiple colors may be used on the same plaque, as long as the colors are separated by a raised area. Texture Paint When a textured background is required, a variety of textured paints are available for recessed background areas on all available metal plaques. Edge FinIShES Standard finish on square and bevel edges is satin. Optional finishes include polished, painted, and sandblast. CLEAr Coatings Protective clear coatings are used on all metals except stainless steel and polished aluminum. Clear coatings are available in gloss, semigloss, or flat lacquer. For exterior applications a high gloss is recommended, and for interior applications a semigloss is recommended. One of ten etched stainless steel interpretive panels on the Empire State Building observation deck. 19

22 GrAPhICS Ideal for fine detail and small lettering, etched plaques are created with two levels of graphics recessed and raised. The depth achieved is dependent on the letter styles and artwork as well as plaque size: Standard etching depths may range from.007" to.032" depending on size and detail of artwork and metal being used Halftone photographs have a shallow etching depth of.003" to.007" ADA-compliant deep etching is.032" and can be utilized in all metals except aluminum Recessed Graphics Graphics and text on etched plaques are generally recessed and infilled with a painted color. Brass alloys can be oxidized, with the recessed areas appearing as a darker color. Raised Graphics When raised graphics are utilized, the plaque background is painted or oxidized. Small lettering with fine serifs is not recommended for raised graphics. Stencil-Cut Graphics Letters and artwork may be pierced or stencil-cut via waterjet cutting through the metal plate. Stencil-cut graphics are ideal for signage that combines dissimilar metals, requires backlighting, or exposes the installation wall. ShAPES Square or rectangular etched plaques are standard. In addition to squares and rectangles, plaques can be machined and/or cut into a variety of custom shapes to match any design environment. BorDErs A variety of decorative standard and custom borders are available. For complete selection, see Page 12. EdgES Square Edge Standard edge treatment is a 90 square edge. Bevel Edge Optional 45 machine bevel edge is applied to one half of the material thickness. 20

23 Corners Square Corners Standard square 90 corners. Radius Corners A variety of radius corners are available. A true start-to-finish partner, Matthews offers an array of etched plaque mounting methods: DouBLE- FACED tape Double-faced tape is provided on request. Due to the variations in adhesives and wall surfaces, as well as the weight of etched plaques, testing is recommended before utilizing double-faced tape. Recommended for lighter-weight plaques mounted on smooth surfaces. Stud Mount Threaded studs are recommended for concealed mounting to solid walls. Bonding cement or silicone adhesive secures the studs within the drilled holes. If your plaque is 1/4" or thicker, the back of the plaque is drilled and tapped. If your plaque is less than 1/4", studs are spot-welded on the back of the plaque. (Studs are not recommended for plaques less than 1/16" thick.) SILICone Mount Provided on request, silicone adhesive is an effective mounting method for etched plaques. Silicone mounting is most effective when combined with double-faced tape. Through- the- FACE mount If requested, etched plaques can be provided with holes through the face for mechanical fasteners. Mounting hardware can also be provided on request. 21

24 Designed to deliver any written message in an unforgettable fashion, letters from Matthews International provide a dramatic, dimensional way to spell distinction and prestige. Letters are available as cast letters (bronze or aluminum) or waterjet-cut letters (aluminum, brass, commercial bronze, copper, muntz metal, or stainless steel). Crafted to the industry s most exacting quality standards, Matthews letters are ideal for a long list of applications: Education Government Military Houses of Worship Organizations & Associations Healthcare Corporate Hospitality Retail Athletics Entertainment Construction Exhibits Memorials 22

25 With an air of elegance unlike any other signage product, cast letters from Matthews are the result of decades of experience coupled with state-of-the-art technology. Cast letters are made by pouring molten metal into sand molds, a process that results in a highly durable, highly distinctive way to project your image. Cast letters can be produced in many standard letter styles or the custom letter style of your choice (with supplied digital artwork). Cast letters are a great economic alternative when multiple sets of the same text are required. ImageCast (Page 8) letters are also available. MaterIALS Cast letters can be made from the following materials: Cast Bronze (equivalent to Copper Development Association Alloy C92200) Cast Aluminum Aluminum Association Alloy Designation C443.2 Letter ThICknESS Standard depths for solid, flat-backed cast letters are.250",.375", and.50". Deeper letters are cast hollow with return flanges. Prismatic Cast Letter with Varying Thickness Flat-Backed Cast Letter Deeper Letters with Return Flange Prismatic Letters PrISMAtIC Letters In addition to flat-face letters, many cast letter styles can be converted to a prismatic face through CAD equipment or hand-carving. Custom letters are also available in some letter styles. A variety of shapes and textures can also be applied to cast letter faces. Prismatic letters may not be appropriate for all letter styles and are not recommended for letter sizes under 2" in height. 23

26 The ultimate in precision and detail, waterjet-cut letters from Matthews deliver an outstanding level of quality, prestige, and durability a level you could only expect from Matthews. Waterjet-cut letters are available in a variety of materials and thicknesses. With sharp inside corners and more precise details than router-cut letters, waterjet-cut letters are ideal for joined letters and script letter styles. Other waterjet-cutting applications include logos that require the precision joining of different materials or instrument and control panels with stencil-cut shapes and pierced holes. Muntz Metal, Polished Finish MaterIALS Waterjet-cut letters may be cut from any metal sheet, with sheets purchased in sizes listed below. Contact Matthews if you have a requirement that exceeds these sizes or if you would like to discuss the use of an alternate metal. Stainless Steel, Polished Finish Bronze, Satin Finish Bronze 90% Copper, 10% Zinc Standard Sheet Size: 48" x 96" Brass 70% Copper, 30% Zinc Standard Sheet Size: 36" x 96" Aluminum Alloy 6061 (Satin & Painted) Standard Sheet Size: 48" x 96" Copper Standard Sheet Size: 48" x 96" Muntz Metal 60% Copper, 40% Zinc Standard Sheet Size: 48" x 96" Stainless Steel Standard: Conforms to Alloy 304 Optional: Conforms to Alloy 316 Standard Sheet Size: 48" x 96" Finishes shown may not reflect actual finish colors. Samples are available. Letter ThICknESS Standard thicknesses for all materials are.125",.1875,.250",.375", and.50". Contact Matthews International if you require other thicknesses. 24

27 Matthews offers a wide variety of standard and custom letter styles for use with cast or waterjet-cut letters. We can cast or waterjet-cut virtually any custom letter style or logo if provided with appropriate electronic artwork. All measurements in inches. Americana Century Bold ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1-1/4 1-11/16 2-1/2 3-3/ / / /2 20 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height Avg. Width 1-9/16 2-1/2 4-1/4 4-7/8 6-1/ /8 Depth 1/4 1/4 1/4 3/8 3/8 3/8 1/2 Clarendon Condensed ABCDEFGHIJklmnOPQRSTUVWXYZ & Lowercase not available. height 1-1/ Avg. Width 1-5/32 1-9/16 2-5/16 3-1/8 4-5/8 6-1/4 7-13/16 9-1/ / /2 Depth 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Clarendon Medium Clarendon Bold ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1-1/ /2 20 Depth 3/16 1/4 5/16 3/8 1/2 1/2 3/4 3/4 3/4 1 1 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height* 1 1-1/ Avg. Width 1-1/ /2 20 Depth 3/16 1/4 5/16 3/8 1/2 1/2 3/4 3/4 3/4 1 1 *Also available in 3/8, 1/2, 5/8, 3/4 capitals only. Clarendon Profile Lowercase not available. height 1-1/ Avg. Width Depth 1/4 5/16 5/16 1/2 1/2 3/4 3/4 3/4 In this variation of Clarendon, letter outlines are raised and faces are recessed. Raised areas are satin-finished, while recessed faces may be painted. Deep Ribbon Lowercase and numerals not available. height Avg. Width 1-3/4 2-3/4 4-1/8 5-1/8 7 8 Depth 3/ /2 1-7/ /4 25

28 All measurements in inches. Futura ABCDEFGHIJklmnOPQRSTUVWXYZ & Lowercase not available. height* 1 1-1/ Avg. Width 3/4 1-1/8 1-1/2 2-1/ / Depth 5/32 3/16 9/32 1/2 11/16 7/ /4 1-1/2 2 *Also available in 3/8, 1/2, 5/8, 3/4, 7/8. Garamond Regular ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1-5/ /64 2-5/ /32 4-5/8 6-15/16 9-1/4 11-9/ /8 16-3/ /2 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Garamond Bold ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1-7/ /64 2-7/ /32 4-7/8 7-5/16 9-3/4 12-3/ /8 17-1/ /2 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Goudy Bold ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height Avg. Width 1-5/8 2-5/8 4-1/4 4-3/4 6-1/4 7-7/8 9-3/8 Depth 1/4 3/8 5/8 5/8 3/4 3/4 7/8 Helvetica Italic ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1-3/16 1-7/32 1-5/8 2-7/16 3-1/ /2 8-1/8 10 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 1/2 1/2 Helvetica Medium ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height* 1 1-1/ Avg. Width 7/8 1-3/8 1-3/4 2-5/8 3-1/2 4-1/4 5-1/ /4 10-1/2 12-1/ /4 17-1/2 21 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 3/4 3/ /4 1-1/2 *Also available in 3/8, 1/2, 5/8, 3/4. Helvetica Regular ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 7/8 1-3/8 1-3/4 2-5/8 3-1/2 5-1/ /4 10-1/2 12-1/2 14 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 1/2 1/2 3/4 3/4 26

29 All measurements in inches. Kabel ABCDEFGHIJklmnOPQRSTUVWXYZ Lowercase not available. height 1 1-1/ Avg. Width 25/ /64 1-9/ /32 3-1/8 4-11/16 6-1/4 4-13/16 9-3/ / /2 Depth 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 Microgramma Extended height 1 1-1/ Avg. Width 1-1/2 2-1/ / Depth 1/4 1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 3/4 3/4 Microgramma Bold Extended height 1 1-1/ Avg. Width 1-1/2 2-1/ / Depth 1/4 1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 3/4 3/4 Optima Optima Semi-Bold Palatino Palatino Semi-Bold ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 7/8 1-5/16 1-3/4 2-5/8 3-1/2 5-1/ /4 10-1/2 12-1/4 14 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 7/8 1-5/16 1-3/4 2-5/8 3-1/2 5-1/ /4 10-1/2 12-1/4 14 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1-1/ /32 2-1/8 3-3/16 4-1/4 6-3/8 8-1/2 10-5/8 12-3/4 14-7/8 17 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1-1/ /32 2-1/8 3-3/16 4-1/4 6-3/8 8-1/2 10-5/8 12-3/4 14-7/8 17 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Prismatic Lowercase not available. height* 1-1/ / / / Avg. Width 1-3/8 1-3/4 2-5/8 2-7/8 3-1/4 3-1/2 3-3/4 4-1/8 4-1/2 5-3/ /4 9-1/2 10-1/2 Depth 1/4 1/4 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 7/16 7/16 7/16 5/8 5/8 *Also available in 1, 1-3/8, 1-3/4, 2-1/2. 27

30 All measurements in inches. Roman Classic Lowercase not available. height* 1-1/2 1-3/ / / / / Avg. Width 1-3/16 1-9/32 1-8/ /32 2-3/16 2-7/8 3-1/4 3-1/2 3-3/4 4-1/8 4-1/2 5-3/ /4 9-1/2 Depth** 1/8 1/8 1/8 1/8 1/8 5/16 5/16 3/8 3/8 3/8 7/16 7/16 7/16 7/16 7/16 1/2 *Also available in 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/4. **1-1/2, 2, 2-1/2, and 3 letters also available in 1/4 depths. Specify thickness preferred when ordering. Runic Lowercase not available. height* 1 1-1/4 1-1/2 1-3/ /4 2-1/2 2-3/ /2 4 Avg. Width 25/32 29/32 1-3/32 1-3/8 1-1/2 1-9/16 1-5/8 1-3/4 1-27/32 2-3/16 2-1/2 Depth 3/32 1/8 1/8 1/8 1/8 1/8 1/8 1/8 5/32 3/16 3/16 *Also available in 3/8, 1/2, 5/8, 3/4, 7/8. San Serif height 3/ / / Avg. Width 1/2 19/32 27/32 1-9/16 1-3/ /8 3-5/ /16 6-3/8 8 Depth 3/16 7/32 9/32 13/32 1/2 9/16 11/16 13/ /4 1-1/2 1-3/4 Times Roman ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 1 1-9/ /8 4-1/4 5-1/4 6-1/4 8-3/8 10-3/8 12-1/ / /64 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 Univers 55 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 31/32 1-7/ /16 2-7/8 3-7/8 5-3/4 7-3/4 9-9/ /2 13-9/ /2 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Univers 65 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 7/8 1-5/16 1-3/4 2-5/8 3-1/2 5-1/ /4 10-1/2 12-1/4 14 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Univers 67 ABCDEFGHIJklmnOPQRSTUVWXYZ & abcdefghijklmnopqrstuvwxyz height 1 1-1/ Avg. Width 21/32 63/64 1-5/ /32 2-5/8 3-15/16 4-1/4 6-9/16 7-7/8 9-3/ /2 Depth 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 28

31 Matthews offers an array of brilliant finishes that bring out the full beauty of our cast and waterjet-cut letters. Cast and waterjet-cut letter edges have a fine sandblasted finish. Satin AluMInum FinIShES Natural metal color with a brushed satin surface. Cast letters 3" and smaller have vertical grain lines. Cast letters 4" and above have horizontal grain lines. Waterjet-cut letters will have a horizontal satin finish unless specified otherwise. Satin Polished Aluminum is buffed to a high luster and then coated with lacquer. Available on cast letters 2" and smaller and on all waterjet-cut letters. Painted (Cast Aluminum) Faces of cast aluminum letters are sanded to a fine satin finish. The entire letter is then painted to obtain a durable finish. A wide variety of standard colors are available; an infinite number of custom colors can be specified at an additional cost. Polished Polyurethane Painted (Waterjet-Cut Aluminum) A fine satin finish is applied to the face of waterjet-cut letters and the entire letter is then sprayed with an acrylic polyurethane paint. Standard finish is gloss. See Page 6 for standard paint colors. Anodized (Waterjet-Cut Aluminum) Faces of letters are prepared the same as for satin aluminum. The entire letter is then clear-anodized. Available colors include Clear, Black, Light Bronze, Medium Bronze, and Dark Bronze. Painted equivalents are also available. Anodized Painted Light Blue Random-Orbital The natural metal color with multidirectional brushed lines. Random-Orbital 29

32 BrASS, BronZE, CoPPEr & Muntz MetAL FinIShES Satin Cast letters 3" in height and smaller have vertical grain lines. Cast letters 4" and above have horizontal grain lines. Waterjet-cut letters will have a horizontal finish unless specified otherwise. Polished Natural metal color, buffed to a bright surface. Oxidized A natural finish available on cast bronze and waterjet-cut bronze, brass, and muntz metal. Faces of waterjet-cut letters are brushed to a satin finish, while cast bronze letters are sandblasted to a fine matte finish. Variations in color from piece to piece can occur since this process depends largely upon natural oxidation. Colors will vary from a rich golden hue to almost black (specify light, medium, or dark). Light Oxidized Bronze Chrome-Plated Available on cast bronze only. Letters are finished to the same specifications as polished bronze. Two layers of plating are then applied. The resulting finish is almost mirror-like. Medium Oxidized Bronze For satin, polished, and chrome-plated samples, please refer to Page 13. StAInLESS StEEL FinIShES Dark Oxidized Bronze Satin Specify vertical or horizontal grain on waterjet-cut letters. Polished The natural metal color buffed to a high luster. Random-Orbital The natural metal color with multidirectional brushed lines. Please refer to Page 13 for finish samples. CLEAr Coatings Protective clear coatings are used on all metals except stainless steel. Coatings are available in gloss or semigloss. Please specify interior or exterior installation (coatings for exterior installation are polyurethane-based). 30

33 In keeping with our turnkey approach, Matthews offers a variety of letter mounting methods. Matthews provides mounting templates at no charge! Cast Letter with Return Flush-Mounted Solid Cast or Waterjet-Cut Letter Flush-Mounted Stud Mount Threaded studs are recommended for concealed flush mounting to solid walls. Bonding cement or silicone adhesive secures the studs within the drilled holes. Cast letters 3" and larger are drilled and tapped for studs. Letters 1" to less than 3" are provided flat-backed for adhesive mounting, but can be drilled and tapped. Standard brass and aluminum stud lengths are 2-1/2" and 3". Waterjet-cut letters 1/4" or thicker are drilled and tapped for threaded studs. For materials less than 1/4" thick, studs are spot-welded on the back. Studs are not used on material thickness of 1/16" or less. Standard welded stud length is 1-1/2". ProjECtED Mount WIth StuDS & SPACErs The perfect solution for uneven wall faces such as split-face rock or corrugated metal wall surfaces. Letters are projected away from the wall with aluminum spacers. Spacers help to level the front surfaces of letters and restrict dirt, water, and ice from accumulating behind the letters. Standard spacer lengths are 1/4", 3/8", 1/2", 3/4", and 1". Solid Cast or Waterjet-Cut Letter Projected- Mounted Cast Letter with Return Projected- Mounted Cast Letter with Return on Back Bar BACk Bar Mount Letters are pre-mounted in the factory to an aluminum bar. Back bars are effective on an irregular surface, such as the corrugated steel fascia on prefabricated metal buildings. Bars are generally painted to match the background of the mounting surface. Machine screws or sheet metal screws secure back bars to the wall. Letters under 6" use a single-bar mount, while larger letters require a double-bar mount. 31

34 Simply brilliant. These are the words that best describe color signage from Matthews International, made possible by an exclusive technology that embeds pristine four-color graphics into anodized aluminum signage. Ideal for one-of-a-kind custom signs or multi-piece signage systems, Matthews color signage is specified across a variety of applications: ADA Signage Education Government Military Houses of Worship Organizations & Associations Healthcare Corporate Hospitality Retail Athletics Entertainment Construction Exhibits Memorials Way-Finding Signage 32

35 Based on unique technology, Matthews color signage opens the pores of anodized aluminum, then roughens the walls of these pores to enable dyes to be printed into, not onto, the anodic layer. An advanced thermo-chemical sealing process then locks in the dye, creating remarkable image clarity and unmatched durability. Images can be created from photographs, artwork, or any other illustration source. LIMItED only BY the IMAgination Ideal for a variety of promotional, recognition, commemoration, and way-finding applications, Matthews color signage is the ultimate combination of high-resolution imagery and unsurpassed durability. Limited only by the imagination, color signage can take your next signage project to unprecedented levels. Cutting-edge technology embeds high-resolution four-color images into anodized aluminum Anodized aluminum is 60 times harder than standard aluminum, providing greater resistance to sun, rain, sand, snow, heat, saltwater, wind, vandalism, and graffiti Unsurpassed image quality Scratch- and abrasion-resistant Will not chip, crack, or peel Maximum Print Area: 48" x 36". Larger sizes available by tiling panels together. Thicknesses: 0.3mm, 0.5mm, 1.0mm, 1.5mm. Larger thicknesses available by laminating to selected backing plates (aluminum, acrylic, glass, stainless steel, etc.). Image Resolution: 400 dpi. Print Options: 1-, 2-, 3-, 4-, or 5-spot color line art or halftone images. Four-color process with photographic image reproduction also available. Corner Radius: 1/16" to 2". Larger radius available by request. Mounting Holes: Suitable for all applications. Backing Adhesive: Optional high-bond, double-sided lamination film can be applied to the rear of panels for easy installation to clean rigid surfaces. Waterjet-Cut Shapes: High-speed waterjet is used to create cutouts for faceplates, control panels, and shapes other than those with straight edges. For more detailed specifications, contact Matthews International. 33

36 When it comes to creating a lasting tribute, nothing makes more of a statement than the artistry of a strikingly unique award, a meticulously crafted recognition tree, or beautifully sculpted statuary. And no one does a finer job of creating timeless recognition pieces than Matthews International. Matthews will work closely with you to determine the recognition strategy that will make the biggest impact on the people you are trying to reach and make the most lasting impression on them. Matthews offers a long list of standard designs, or we can turn any idea into a one-of-a-kind custom work of art. Recognition pieces are ideal for a variety of audiences including: Education Government Military Houses of Worship Organizations & Associations Healthcare Corporate Hospitality Retail Athletics Entertainment Construction Exhibits Memorials 34

37 Whatever the occasion, whatever the setting, Matthews can create an award that truly honors the recipient and gives them recognition that will last a lifetime. Award options include cast and etched plaques, trophies, color signage, and statuary. CASt & EtchED PLAquES From small commemorative pieces to large custom plaques recognizing an athletic achievement, business success, or other event, cast and etched plaques can be custom-created to match the tone of your occasion. TrophIES Available in a variety of materials and styles, trophies can be created in the size and shape that best suit your event or the individual receiving the award. Trophies can feature custom statuary designed to your specific requirements. Color Signage Based on a unique technology that embeds four-color imagery into anodized aluminum, Matthews color signage is an ideal award option if color photography or graphics will help make the appropriate impact. Statuary A truly unique and timeless way to recognize and honor an individual or organization, statuary offers limitless ways to create an award that will make an unforgettable statement. Options include sculpture, sculpted images, feature plaques, and silhouettes. For more information on award options, contact Matthews International. 35

38 A flexible, visually intriguing way to recognize donors, participants, employees, or anyone else worthy of public acknowledgement, recognition trees from Matthews can be custom-designed or ordered in an array of standard configurations. Recognition trees can also be designed around specific themes or created to resemble a logo, mascot, or other identifier. Matthews family of recognition trees allows for a wide variety of designs and delivers plenty of room to grow as recognition leaves or stones are added to your tree. Many trees can be installed as base models, then added onto as recognition increases. Recognition trees are for interior use only. TrEE Trunks Traditional tree trunk designs are cast in solid bronze with antique finish or silver-colored aluminum. Contemporary tree trunk designs are cut from yellow brass plate with a satin finish. TrEE ToPS All tree tops are fabricated from clear acrylic sheet. Acrylic is predrilled and tapped to accept the brass machine screws that attach the leaves to the tree top. Optional tree tops include smoked translucent acrylic in solar bronze or solar grey. LEAvES Tree leaves are die-cut from brass engraving stock with a satin grain finish. Silver-colored aluminum and copper leaves are also available. Different material colors (brass, silver, copper) can be used to designate different giving levels. StonES Traditional tree stones are sculpted cast bronze with a brass plate attached to the surface for engraving. Contemporary tree stones are cut from yellow brass with a brass engraving plate. Standard Leaf 4" x 1-1/2" x.020" Keepsake Leaf 2-3/4" x 1-3/8" x.020" French Curve Leaf 4-3/4" x 2-1/8" x.020" 36

39 Custom recognition ShAPES If you ve got a specific shape or theme in mind for your recognition shape, Matthews can custom-fabricate a shape that meets your exact needs and inspires participation in your cause. Whether you need a team mascot, corporate logo, letter, symbol, or any other shape, Matthews will be happy to design and create your custom shape. Mounting hardware Tree trunks are supplied with concealed threaded studs for mounting. Tree tops are supplied with machine screws and expansion sleeves for masonry walls or toggle bolts for hollow walls. Leaves and stones can be used together to acknowledge various levels of giving. 37