Proficy Monitoring & Analysis. Software to harness the industrial internet

Transcription

1 Proficy Monitoring & Analysis Suite Software to harness the industrial internet

2 Prepare for the Industrial Internet Massive amounts of equipment and process GE, as one of the largest and most successful global operational data are now coming online with manufacturers, understands industrial equipment the ever-increasing set of advanced devices and the Industrial Internet. In fact, GE has years and equipment a movement often called the of experience in the development of software to Industrial Internet. Forward-thinking businesses manage data and maximize equipment and process are leveraging this data to maximize return on assets performance. We use our own software in GE Intelligent Machines Advanced Analytics People at Work and productivity, creating a competitive advantage and accelerated growth. monitoring centers and make it available to outside customers for use in their monitoring centers, too.

3 Are you able to collect all the data at the right speed? Can you see your data in the right context? Proficy Monitoring & Analysis Suite services from GE equipment and software experts, the Proficy Monitoring & Analysis Suite can be used by any company, regardless of level of IT and engineering expertise. GE now offers the Proficy* Monitoring & Analysis Suite. This solution is industry s first and only integrated suite of software products to handle all your Industrial Internet needs for collection and analysis of equipment and process data. Because it already has been integrated by GE, the Proficy Monitoring & Analysis Suite reduces your implementation costs and time-to-benefit. Because it has been proven at GE monitoring centers, it helps to minimize your risk. And because we offer The Proficy Monitoring & Analysis Suite is composed of advanced products that capture, store, contextualize, analyze, and deliver your data to the right people at the right time in the right way to enable the right decisions. It can be used remotely to monitor one plant or all your global assets. As a result, the suite can increase equipment availability, reduce unplanned downtime, and improve process performance. Can you predict equipment problems before they happen? One machine full implementation, monitoring, and maintenance The first and only fully integrated software foundation that addresses exponentially growing industrial data sets, combines asset health with process optimization, and does it all more cost effectively. can capture up to Trillion data samples 4every year. Do you know what to do with all that data?

4 Improved Data Management The suite can manage all your process and equipment data from disparate systems and sources. It can aggregate the data in an accessible fashion, so your analysts can drive value from it. It even has the capability to collect, archive, and distribute tremendous volumes of real-time, timeseries data Industrial Big Data at extremely high speeds and low storage costs in the cloud, as never before possible. Having more data over longer periods of time can allow for more advanced analysis and greater insight into actual vs. optimal equipment and process performance. The first cloud-enabled software solution for time-series data built on an industrial historian and Hadoop. Improved Asset Health Given this critical data, the Proficy Monitoring & Analysis Suite can apply advanced capabilities for analysis. Using industry s most advanced predictive analytics and diagnostics, the solution can monitor all critical assets across all OEMs. It can predict, diagnose, and prioritize impending equipment problems automatically, continuously, and relentlessly, 24 hours/day. It does this by learning and modeling normal behavior for all modes and process variables for each piece of equipment individually. It can detect variances for each particular piece of equipment and provide early warnings of impending problems, with diagnoses of major equipment and process failures and prioritizations based on severity. The software s early warnings can reduce surprise and catastrophic equipment failure and enable efficient proactive maintenance vs. costly reactive maintenance reducing unplanned downtime and increasing availability.

5 See data. Unlock its value. Process Optimization The software also can optimize processes. Its advanced analytics can identify unknown correlations in your process variables that can lead to poor performance. The software allows for what-if analysis to find solutions that optimize your processes at the same time as optimizing for asset health. This allows you to increase yield, while reducing variability. Data Visualization Data and analytics have no use if they cannot be accessed or delivered in context to the right person at the right time. The Proficy Monitoring & Analysis Suite has web-browser based data and results visualization to deliver role- and asset-based information that unlocks the value of the data. Actual customer results 5.4 % 2.0 % 1.4 % 15.0 % Increase in throughput in a gold grinding circuit Decrease in grinding circuit specific energy consumption (kwh/t) Improvement in PGM grade from a base metals refinery Improvement in availability of a haul truck fleet

6 PRODUCTS Proficy Historian This powerful software collects, archives, and distributes data securely at extremely high speed. It quickly provides the granularity of data you need to analyze and solve intense process application problems. Built specifically for process data acquisition and presentation, Proficy Historian delivers meaningful context to vast amounts of raw data from across your operations. Proficy Historian HD In addition to the above Proficy Historian functionalities, this advanced Industrial Big Data Historian enables businesses to more rapidly analyze and optimize assets and processes while utilizing next-generation Big Data technologies. It allows for data exploration and mining of massively large data sets not previously possible. And it allows customers to keep this data at much lower costs than in the past. Proficy SmartSignal * This software uses predictive analytics and diagnostics to analyze real-time data from industrial equipment and provide early warnings of failures or deterioration along with diagnoses and prioritizations. It helps identify what is going to fail, what is the apparent cause of the failure, and what is the priority of the impending failure. The software helps avoid catastrophic equipment failure, while reducing unplanned downtime, increasing equipment availability, and reducing maintenance costs. Proficy CSense The Proficy CSense software integrates process monitoring, troubleshooting, and optimization. The software monitors both assets and industrial processes to pinpoint causes of process variation and to optimize performance improving yield and quality. Proficy Historian Analysis This is a web-browser based analysis tool that focuses on the data captured within the Proficy Historian. It allows process engineers and plant managers to quickly and easily view Proficy Historian data, visualize trends, and determine the root causes of process upsets to drive fast resolution and continuous improvements over a standard Internet connection. Proficy Knowledge Center Proficy Knowledge Center is an integrated packaged solution that provides operational visibility into your fleet of assets over a standard Internet connection. This software displays actionable information in a timely and collaborative fashion, leading to higher productivity and faster decisions.

7 Monitoring Services Industrial Performance & Reliability Center GE has its own remote monitoring center, the Industrial Performance & Reliability Center (Industrial PRC), where we use the Proficy Monitoring & Analysis Suite to monitor our customers equipment. Our experienced equipment and software engineers monitor thousands of assets 7 days/week for more than 70 sites globally in Mining, Oil & Gas, and Power Generation. If you choose, the Industrial PRC can provide you with managed services using the Proficy Monitoring & Analysis Suite to monitor your equipment. The center provides comprehensive predictive monitoring across critical rotating and non-rotating equipment plus key balance-of-plant equipment. We also provide flexible advisory services to meet our customers needs.

8 SPECIAL features Secure Security is a requirement when it comes to your Reduced IT Costs Traditional methods of storing high volumes of data and networks. The Proficy Monitoring & Analysis industrial data can get expensive. Servers, hard Suite addresses security with several layers. There drives, sans, dba s, backup and restore procedures, is a network isolating package that utilizes data and disaster recovery all drive up costs. The Proficy Predictive Analytics The Proficy Monitoring & Analysis Suite goes beyond trip and alarm protection. The solution delivers advanced notice of deviations in normal equipment operation. This gives you time to formulate the best plan of action, turning expensive unplanned downtime into efficient planned downtime, with shorter duration and lower costs. Remote The Proficy Monitoring & Analysis Suite has integrated data-management capabilities to connect and manage assets either at a single site or around the world. This allows you to consolidate and leverage your expertise and optimize all assets from one remote location. diodes to extract data safely off your control network to DMZ. The software also transports that data securely over the Internet to either your hosted or cloud instance. Cloud-Enabled Data can grow at exponential rates. The Proficy Monitoring & Analysis Suite is cloud-enabled, which Monitoring & Analysis Suite offers advanced datahistorian technology, allowing for a significant reduction in storage costs. Additionally, you can add the Proficy Historian HD, which shifts data from operational instances to a cloud-based infrastructure, further driving down costs. Backed by GE enables it to store and analyze much more data than GE uses the Proficy Monitoring & Analysis Suite to Vendor-Agnostic Many vendors are offering monitoring solutions for their equipment. This can lead to a number of point solutions within your organization, making it hard to make sense of your data. It becomes difficult to collect, aggregate, and make available the data in context to the rest of the operation in order to Special features allow you to apply advanced analytics to your critical equipment globally, securely, and efficiently in the cloud. Always backed by GE. is possible with commonly used software tools across time and across your enterprise. Comparing years of historical data to real-time data allows for a myriad of analysis possibilities, allowing you to detect trends and patterns never before possible to better understand how equipment and processes are running vs. how they should be running which helps you make better decisions. monitor our own and our customers assets every day. This allows us to constantly test the software and make improvements to increase capabilities, improve performance, and stay on the leading edge. We offer managed services using the suite to all our customers through our Industrial Performance & Reliability Center. And, we provide flexible advisory services to meet our customers needs. answer difficult questions. The Proficy Monitoring & Analysis Suite is vendor-agnostic and can be your single solution for monitoring your plant assets and enterprise operations.

9 GE Intelligent Platforms Contact Information Americas: or Global regional phone numbers are listed by location on our web site at GE Intelligent Platforms, Inc. All rights reserved. * Indicates a trademark of General Electric Company and/or its subsidiaries. All other trademarks are the property of their respective owners GFA-1958