BHS-Sonthofen GmbH Thin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies SOLID- LIQUID SEPARATION SYSTEMS
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1 BHS-Sonthofen GmbH Thin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies SOLID- LIQUID SEPARATION SYSTEMS Barry A. Perlmutter President & Managing Director
2 BHS-Sonthofen GmbH Seminar Outline BHS Introduction & BHS Testing Clarification-Combination Filtration Candle Filter & Pressure Plate Filter Technology Concentrating Candle Filters Vacuum Belt Filters - Concentrating Candle Filters Rotary Pressure Filters Pharma Autopress Summary
3 BHS-Sonthofen Location Hamburg Rostock Hannover Berlin D Bonn Leipzig Frankfurt Stuttgart Nurnberg Zurich Bern Sonthofen Munich Vienna Salzburg Innsbruck Graz CH A
4 BHS-Sonthofen GmbH Divisions Mixing Technology Recycling Technology Crushing Technology Filtration Technology
5 BHS-Filtration New Location BHS-Filtration Inc. New Location 14,000 ft 2 Facility of Office & Warehouse $1.3 million Investment
6 BHS Technology Portfolio Rotary Pressure Filter Indexing Belt Filter Rubber Belt Filter Candle Filter Pressure Plate Filter Autopress
7 BHS Lab Testing
8 BHS Lab Testing: Pressure or Vacuum
9 BHS Lab Testing: Filter Aids
10 BHS Lab Testing: Cake Structure
11 BHS Batch/Continuous Filtration and Clarification for Low Solids Concentrations Clarification and Recovery Applications with the BHS Candle and Pressure Plate Filters
12 BHS Batch/Continuous Filtration and Clarification for Low Solids Concentrations Applications include water & amine scrubbers, chlor-alkali, chemical, biodiesel, gasification / grey water, activated carbon, catalysts, heavy metals, PTA fines and pharmaceutical Replaces filter presses, manual plate filters, bag, cartridge, metal filters and centrifuges Filtration to 0.5 um, cake washing and drying Precoat of the filter media is possible, if required Complete containment and Automatic discharge
13 BHS Batch/Continuous Filtration and Clarification for Low Solids Concentrations Candle Filter: Vertical Cake Structure Cake discharge by gas expansion of the filter media Pressure Plate Filter: Horizontal Cake Structure Cake discharge by plate vibration & gas-assist No spinning plates-eliminates solids sticking No rotating or mechanical seals-eliminates leakage
14 BHS Concentrating Candle Filters & Pressure Plate Filter - Feed Rate: 260 gpm at 600 ppm solids - Result: 2 x 20 m 2 Concentrating Candle Filters 1 x Pressure Plate Filter (4 m 2 ) For Filtration, Cake Washing & Drying
15 BHS Concentrating Candle Filters & Pressure Plate Filter
16 BHS Concentrating Candle Filters & Pressure Plate Filter
17 BHS Candle Filter Technology
18 BHS Candle Filter Technology
19 BHS Candle Filter Technology
20 BHS Pressure Plate Filter
21 BHS Pressure Plate Filter
22 BHS Pressure Plate Filter
23 Concentrating Candle Filters for Grey Water Fines Slurry at 200 PPM BHS Pocket Leaf Filter Clarified Water (0.5 um)
24 BHS Candle Filter System- Slurry Discharge 3 x KN Parallel operation: 2 online 1 offline 6 hr cycle per filter Slurry Feed 800 gpm 200 ppm solids Hold Tank or Pump 800 gpm Clear Filtrate 0.5 micron particle retention Sludge Discharge Once per 3 hours 300 gallons; 10% solids
25 BHS Slurry Discharge Candle Filter-Complete System
26 BHS Candle Filters with Activated Carbon
27 BHS Turnkey Project with Belt Filters, Candle Filters, Pumps. Tanks, & PLC Control
28 BHS 73.5 m² Belt Filter and Four (4) Candle Filters KF & KF 19-10
29 BHS Vacuum Belt Filter Technolgies Continuous-Indexing & Rubber Belt Filter Continuous-Indexing Rubber Belt Filter - Continuous slurry feed - Indexing belt movement - Up to 75 m² filter area - Electric or pneumatic drive - Dewatering, cake washing, steaming, and pressing - For small to medium size throughputs - No sealing media (water, air) - Continuous slurry feed - Continuous belt movement - Up to 200 m² filter area - Electric drive - Dewatering, cake washing, and steaming - Higher throughput per m² for high efficient filters - No water or air required for belt support
30 BHS Continuous- Indexing Vacuum Belt Filter
31 Process Operations Continuous Process Operations Vacuum Filtration Cake Thickness: mm Cake Washing: Co-current and Counter-Current Drying: Vacuum, Convection, Pressing and Steaming
32 Schematic Presentation Belt movement by pneumatic cylinders No motors No rubber belts No moving trays No internal rails or hoses
33 Main Components Fixed Vacuum Trays & Filtrate Outlets Suspension feed Cake Washing Cake discharge Cake Drying Filter cloth wash Belt Tracking Pressure or Dust Containment
34 Vacuum Tray The vacuum trays are fixed in place Each tray has a filtrate outlet Tray is profiled for filter media sealing Stainless steel, alloys or synthetic materials Filtrate pipes can be heat-traced /insulated to eliminate precipitation
35 Suspension Feed: Fixed or Oscillating -
36 Cake Wash
37 Cake Drying Vacuum Drying Convection Drying: Hot or Ambient Temperature Air or Gas Steam Blowing Cake Squeezing / Pressing Heated Trays Combination of Techniques
38 Pressing and Blowing Device
39 Cake Discharge Cake discharge from a 12 m 2 belt filter: 10 tons/hour of solids Cake Depth = 50 mm Moisture < 10 % Chlorides < 100 ppm from an initial level of 20,000 ppm
40 High Solids Slurries (Up to 55%) BHS Continuous Rotary Pressure Filters Chemical: Agricultural, Specialty, Pigments, Starch, Terephthalic Acids, Polymers, etc.
41
42 ROTARY PRESSURE FILTER
43 ROTARY PRESSURE FILTER Continuous Pressure Filtration Enclosed and Pressure Tight Cake Washing & Solvent Exchange Steaming & Drying Atmospheric/Pressurized Cake Discharge Applications: Starch, HEC/HC/MC, Proteins, Cellulose Acetates, Coffee extracts and similar
44 Rotary Pressure Filter Operation Wash Inlet Outlets & Vents Drying Gas Inlet Sealing Element
45 Rotary Pressure Filter Operation
46 Rotary Pressure Filter Drum
47 Rotary Pressure Filter Drum Cell with Synthetic Cloth Filter Media
48 Cell Insert
49 AUTOPRESS BHS Autopress (Contained Filter Press) Pharmaceutical Applications for Replacing Centrifuges and Nutsche Filter-Dryers Batch Pressure Filtration Cake Washing (forward & reverse) Drying (Blowing, Vacuum, & Compression) Automatic Cake Discharge
50 AUTOPRESS AP 300 Multipurpose Pilot Plant
51 AUTOPRESS
52 AUTOPRESS
53 Autopress Riboflavin Test Before CIP Operation
54 Autopress Riboflavin Test After CIP Operation
55 Summary of BHS Turnkey Projects Description of Installation Scope Engineering Process Design BHS Technologies PLC Controls Tanks, Pumps, Instrumentation Full skid packages Commissioning Performance Guarantee & Testing
56 BHS-Sonthofen GmbH Thin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies THANK YOU!
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