PVC Stargrip series 4000 Mechanical Joint Wedge Action Restraint for AWWA C900/C905 and IPS PVC Pipe
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1 Joint Restraint Products PVC Stargrip series 4000 Mechanical Joint Wedge Action Restraint for AWWA C900/C905 and IPS PVC Pipe INFORMATION The PVC Stargrip Mechanical Joint Restraint System is a unique product with a proven design that provides an exceptional restraining system for mechanical joint fittings (AWWA C153 or C110), valves, fire hydrants on all classes of PVC pipe. Unique Product with a Proven Design 6" PVC Stargrip Series 4000 for PVC Pipe FEATURES & ADVANTAGES The design has been proven in the market since Can be used on 4"-12" AWWA C900, 14"-36" AWWA C905 PVC pipe or 3"-12" IPS PVC pipe* (*transition gasket required on IPS PVC Pipe 12" and under). Gland is made from high strength Ductile Iron per ASTM A536 Grade and is compatible with all Mechanical Joints Conforming to ANSI/AWWA C111/A Eliminates tie rods and thrust blocks Listed with Underwriters Laboratories in sizes 4"-12" for use on DR18 class 235 C900 PVC pipe at 150 PSI. Approved by Factory Mutual Research in sizes 4"-12" for use on DR18 class 235 at 150 PSI and for sizes 4"-10" DR14 class 305 C900 PVC pipe at 200 PSI. Tested to and meets the requirements of ASTM F1674 through 14" size for DR18 PVC pipe. The safety factor is twice (2:1) the standardized pressure rating listed on Page 18. Will fit any Mechanical Joint configuration, meaning compatibility with different types of installations. PVC Stargrip offers 5º deflection through 12", 3º on 14"-24" and 2º on 30"-36". Larger ID allows easier installation on out-of-round pipe. Torque limiting bolts are designed so that you can t over torque and damage PVC pipe. All sizes have curved wedges that will not flatten pipe. For use on HDPE or C909 pipe, please contact Star Engineering. Standard gland color is Coral Red (RAL 3016). SAMPLE SPECIFICATIONS Restrainer mechanism shall be integrated into the design of the follower gland. As the mechanism is activated, multiple wedging action shall be imparted against the pipe increasing its resistance as internal pressure increases. After burial of the restraining mechanism, joint flexibility shall be maintained. The actuating bolt shall be threaded into the gland and have a 1-1/4" hex operating nut. The actuating bolt system shall have a torque-limiting head designed to break off at preset torque levels, thus insuring proper action of the restraining device. After removal of the torque-limiting head, a secondary hex head shall remain to facilitate the removal and re-assembly of the gland. Glands, bolts and wedges shall be manufactured of high strength ductile iron in accordance with ASTM A536 Grade requirements. Applicable dimensions conforming to ANSI/AWWA C111/A21.11, C110/A21.10 and C153/A21.53 and shall be incorporated into the design so that the device facilitates use with standard mechanical joint sockets. The restraining mechanism shall have a pressure rating as stated in most current catalog and shall have a safety factor of at least 2:1. The restraining device for C900/C905 PVC and IPS PVC Pipe shall be Star Pipe Products PVC Stargrip Series 4000 or equal. JRCAT14.01 Page 17
2 TECHNICAL INFORMATION Joint Restraint Products PVC Stargrip series 4000 Mechanical Joint Wedge Action Restraint for AWWA C900/C905 and IPS PVC Pipe 6" PVC Stargrip Series 4000 for PVC Pipe PVC STARGRIP 4000 SPECIFICATIONS* NOM. SIZE C900/C905 PIPE CI OD IPS PIPE OD (TRANSITION GASKET REQUIRED) ØA B C 1 ØD T-BOLTS SIZE (QTY) WEDGES (QTY) APPROX WT. (LBS) 3 N/A /4 5/8 (4) /8 3/4 (4) /8 3/4 (6) /8 3/4 (6) /8 3/4 (8) /8 3/4 (8) N/A /8 3/4 (10) N/A /8 3/4 (12) N/A /8 3/4 (12) N/A /8 3/4 (14) N/A /8 3/4 (16) N/A /8 1 (20) N/A /8 1 (24) *All dimensions in inches except where indicated. 1 - dimension after assembly on pipe MAXIMUM WORKING PRESSURE RATING WITH OCCASSIONAL & RECURRING SURGES NOM. C900 C905 ASTM D2241 SIZE (IN) DR14 DR18 DR25 DR18 DR21 DR25 DR32.5 SDR17 SDR21 SDR JRCAT15.02 Page 18
3 INSTALLATION INSTRUCTIONS - SIZES 3"- 36" Joint Restraint Products PVC Stargrip series 4000 Mechanical Joint Wedge Action Restraint for AWWA C900/C905 and IPS PVC Pipe STEP 1 STEP 2 STEP 3 The rubber gasket seals more effectively if the surfaces with which it comes in contact are thoroughly cleaned just before assembly to remove all loose rust or foreign material. Lubrication and additional cleaning should be provided by brushing both the gasket and the plain end with soapy water or pipe lubricant. Slide the SERIES 4000 on the plain end, followed by the MJ gasket. IMPORTANT: For use on IPS PVC pipe, Transition MJ gasket must be used. After insertion of the pipe into the bell of the fitting firmly press the gasket into the gasket recess. During this process the joint should be kept straight. Slide the SERIES 4000 toward the MJ bell with the gland lip against the gasket. Insert T-bolts and hand tighten nuts. IMPORTANT: Make deflection after joint is assembled but before tightening T-bolts. STEP 4 STEP 5 STEP 6 While tightening T-bolts, it is essential that the gland be brought up toward the bell flange evenly, maintaining approximately the same distance between the gland and the face of the flange at all points around the socket. In order to keep the spigot fully homed in the MJ bell, the joint will need to be kept in compression until the completion of step 6. All T-bolts should be tightened until they are within the torque range as listed in table. This may require multiple rounds. Tighten the Torque limiting twist off bolts in a clockwise direction until all wedges are in firm contact with the pipe surface. IMPORTANT: When installing sizes 4 through 12 on IPS PVC pipe, the spacer washers must be removed from the torque limiting bolts. Continue tightening in an alternating manner until all of the Torque limiting twist off bolt heads have been twisted off. If removal is necessary, utilize the 5/8 hex head provided. If reassembly is required, assemble the joint in the same manner as above and tighten the wedge bolt to 90 ft-lbs. (TABLE A) T-HEAD BOLT & NUT DETAILS PIPE SIZE (IN) BOLT SIZE (IN) RANGE 1 OF TORQUE (FT-LBS) 3 5/ / These torque ranges are requirements of AWWA C600 Notes: If effective sealing is not attained at the maximum torque indicated, then the joint should be disassembled, thoroughly cleaned, and reassembled. Overstressing the bolts to compensate for poor installation practice is not acceptable. Not to be used on DI or steel pipe. Stargrips must be adequately wrapped or protected if they are covered by concrete to ensure that concrete is not allowed to enter the wedge pocket. For applications with vertical offsets please contact Star Pipe Products for technical assistance. JRCAT15.01 Page 19
4 NOTES: Page 20
5 Joint Restraint Products PVC Stargrip series 4100P Wedge Action Restraint for AWWA C900/C905 PVC Pipe Bells FEATURES & ADVANTAGES For use on ANSI/AWWA C900/C905 CI OD PVC pipe For new Push-On Pipe Bell installations only Includes PVC Stargrip, Split Back-Up Ring and high strength low alloy steel double ended rods and nuts which meet the requirements of ANSI/AWWA C111/A21.11 Please refer to chart for maximum bell outside diameter for rod clearance. The safety factor is twice (2:1) the product pressure rating (see chart on pg. 18). Standard gland color is Coral Red (RAL 3016). 6" PVC Stargrip Series 4100P for PVC pipe TECHNICAL INFORMATION PVC STARGRIP 4100P SPECIFICATIONS* NOM. SIZE RODS (QTY) ROD DIA x LENGTH MAX. BELL OD APPROX WT. (LBS) 4 4 3/4 x /4 x /4 x /4 x /4 x /4 x /4 x /4 x /4 x /4 x x x *All dimensions in inches except where indicated. See page 22 for installation instructions. SAMPLE SPECIFICATIONS Restraint for PVC push-on bells shall incorporate the use of a solid wedge action restraint and split follower into its design. Restrainer mechanism shall be integrated into the design of the follower gland. As the mechanism is activated, multiple wedging action shall be imparted against the pipe increasing its resistance as internal pressure increases. After burial of the restraining mechanism, joint flexibility shall be maintained. The actuating bolt shall be threaded into the gland and have a 1-1/4" hex operating nut. The actuating bolt system shall have a torque-limiting head designed to break off at preset torque levels, thus insuring proper action of the restraining device. After removal of the torque-limiting head, a secondary hex head shall remain to facilitate the removal and re-assembly of the gland. Glands, bolts and wedges shall be manufactured of high strength ductile iron in accordance with ASTM A536 Grade requirements. Applicable dimensions conforming to ANSI/AWWA C111/A21.11, C110/A21.10 and C153/A21.53 and shall be incorporated into the design so that the device facilitates use with standard mechanical joint sockets. All sizes shall have a minimum safety factor of 2:1 (i.e. twice the product pressure rating as stated in most current catalog). The restraint mechanism shall be Star Pipe Products, PVC Stargrip series 4100P or approved equal. JRCAT14.01 Page 21
6 Joint Restraint Products PVC Stargrip series 4100P Wedge Action Restraint for AWWA C900/C905 PVC Pipe Bells INSTALLATION INSTRUCTIONS - SIZES 4"- 36" STEP 1 PVC Stargrip Series 4100P is designed to restrain PVC Pipe, conforming to AWWA/ANSI AWWA C900/C905 (all pressure classes), push-on pipe bells. It includes a PVC Stargrip Series 4000 gland for the spigot end and a split back-up ring behind the bell. Place the PVC Stargrip Series 4000 restraint gland on the spigot end of the second pipe with the lip extension facing towards the mating bell. Assemble the PVC Pipe Push-On joint per the pipe manufacturer s installation instructions. STEP 2 Install the split back up ring, behind the pipe bell in the direction indicated on the casting. Tighten clamping bolts on the split back-up ring to 90 ft-lb. Rotate PVC Stargrip Series 4000 restraint gland on the spigot such that the boltholes are in alignment and adjust the position so that the distance between the glands is suitable for the double-ended rod length. Adequate room should be allowed on the double-ended rods so that nuts can be fully engaged with several threads showing. Install the remaining double-ended rods provided in each bolt hole for evenly distributing the operating load. Place nuts on the ends of each double-ended rod. It is to be ensured that adequate room is allowed on rods to fully engage the nuts with several threads showing. STEP 3 STEP 4 Tighten the torque limiting twist off nuts in a clockwise direction until all the wedges are in firm contact with the pipe OD. Continue tightening in an alternating manner until all of the torque-limiting twist-off bolt heads have been twisted off. Pull PVC Stargrip Series 4000 restraint gland away from the joint until there is no slack in the rods. The nuts on the double-ended rods must be tightened until the back-up ring is in firm contact with the back of the bell. These nuts should not be over tightened. If removal of the PVC Stargrip Series 4000 restraint gland is necessary, utilize the 5/8" hex head provided for 3" to 12", or 1 1/4" hex head provided for 14" to 36." If reassembly is required, assemble the product in the same manner as above and tighten the wedge bolts to 90 ft-lbs. Notes: Not to be used on DI or steel pipe. Stargrips must be adequately wrapped or protected if they are covered by concrete to ensure that concrete is not allowed to enter the wedge pocket. For applications with vertical offsets please contact Star Pipe Products for technical assistance. JRCAT15.01 Page 22
7 Joint Restraint Products PVC Stargrip series 4400 Wedge Action Bell Restraint for AWWA C905 PVC Pipe Joints (CI OD) INFORMATION The Series 4400 system consists of a restraint ring that has wedges and wedge bolts along with a harness ring. The wedge action restraint ring is connected to the solid harness ring using double ended threaded rods and nuts. The system is used to restrain AWWA C905 PVC pipe bell joints with CI outside diameter. PVC Stargrip Series 4400 for PVC pipe FEATURES & ADVANTAGES For use on ANSI/AWWA C905 CI OD PVC pipe For new push-on pipe bell installations only The restraint system includes a modified PVC Stargrip, a solid harness ring, nuts, and double-ended rods. The bolt circle diameter for the modified PVC Stargrip is larger to allow extra clearance. By using larger diameter rods, fewer rods are needed to achieve its rated pressure. This results in less hardware to assemble. The rings, wedges, and actuating bolts are made of high strength ductile iron. The restraint rods and nuts are made of high-strength-low-alloy steel per the requirements of ANSI/AWWA C111/A21.11 Please refer to the chart on the next page for the maximum bell outside diameter that the rods can clear. The safety factor is twice (2:1) the product pressure rating (see chart on next page). The standard color for the rings is Coral Red (RAL 3016). SAMPLE SPECIFICATIONS Restraint for PVC push-on bells (AWWA C905 CI OD) shall incorporate the use of a wedge action restraint ring and a solid harness ring into its design. Wedge action mechanisms shall be integrated into the design of the restraint ring. As the mechanisms are activated, multiple points of resistance shall be imparted onto the pipe and increase in resistance as internal pressure grows. After burial of the restraint mechanism, joint flexibility shall be maintained. The actuating bolt shall be threaded into the restraint ring and have a 1-1/4 hex operating nut. The actuating bolt system shall have a torque-limiting head designed to break off at preset torque levels, thus insuring proper action of the restraining device. After the torque-limiting head has broken off, a secondary hex head shall remain to facilitate the removal and re-assembly of the restraint ring. Rings, bolts and wedges shall be manufactured of high strength ductile iron in accordance with ASTM A536 Grade requirements. All sizes shall have a minimum safety factor of 2:1 (i.e. twice the product pressure rating as stated in most current catalog). The restraint mechanism shall be Star Pipe Products, PVC Stargrip series 4400 or approved equal. JRCAT14.01 Page 23
8 Joint Restraint Products PVC Stargrip series 4400 Wedge Action Bell Restraint for AWWA C905 PVC Pipe Joints (CI OD) TECHNICAL INFORMATION PVC STARGRIP 4400 SPECIFICATIONS* NOM. SIZE C905 PIPE CI OD RODS (QTY) ROD DIA x LENGTH MAX. BELL OD "A" MAX. RESTRAINT OD "B" APPROX WT. (LBS) x x x x /4 x /4 x /4 x *All dimensions in inches except where indicated. See next page for installation instructions. MAXIMUM WORKING PRESSURE RATING WITH OCCASSIONAL & RECURRING SURGES NOM. SIZE C905 (IN) DR18 DR21 DR25 DR JRCAT15.01 Page 24
9 INSTALLATION INSTRUCTIONS - SIZES 14"- 36" Joint Restraint Products PVC Stargrip series 4400 Wedge Action Bell Restraint for AWWA C905 PVC Pipe Joints (CI OD) STEP 1 After making sure that pipe and pipe surface is in good and clean condition, slide the SERIES 4400 restraint ring with lip facing spigot end of first pipe. Slide the harness ring along the length of second pipe to fit closely behind the pipe bell. STEP 2 After completing the pipe joint assembly per the pipe manufacturer instructions, position restraint ring on spigot end of pipe by inserting one of the restraint rods provided into the restrainer ears of restraint ring and harness ring such that the restraint rod ends extend past each nut approximately 1/2". Continue inserting the remaining restraint rods through restrainer ears. Leave all the nuts untightened at this moment. NOTE: Due to variability of PVC Pipe bell lengths, please contact Star Pipe Products if rod length is too short. STEP 3 STEP 4 Tighten the torque limiting twist off bolts in a clockwise direction until all wedges are in firm contact with the pipe surface. Continue tightening in an alternating manner until all the torque limiting twist off bolt heads have been twisted off. NOTE: If removal is necessary, utilize the 5/8" hex head provided. Snug tighten all nuts such that the rods stick out approximately 1/2" past the nuts. Make sure that the harness ring is sitting evenly and is bearing against the pipe bell. Caution: Do not over - tighten restraining nuts. Turn nut to hand tight plus half turn. NOTE: If reassembly is required, assemble the joint in the same manner as above and tighten the wedge bolt to 90 ft-lbs. Notes: Due to variability of PVC pipe bell lengths, please contact Star Pipe Products if rod length is too short. If removal is necessary, utilize the 5/8" hex head provided. If reassembly is required, assemble the joint in the same manner as above and tighten the wedge bolt to 90 ft-lbs. JRCAT15.01 Page 25
10 NOTES: Page 26
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