PRO-10 SERIES CATALOG. *.U.S. Patent No. 7,546,987, Patents Pending

Transcription

1 PRO-10 SERIES CATALOG *.U.S. Patent No. 7,546,987, Patents Pending

2 NO FIELD CUTTING OR BENDING REQUIRED PRO-10 Cable tray system is recognized by contractors and engineers as the preferred cable management system that adapts to the most difficult installations providing a cost-effective solution. Maintains UL Classification Reduces Installation Time by 50% or More Large Load Tested Capacity UL Bonding & Splicing built-in Powder Coat Finish is standard Code Compliance The One -Tool System WIREMAID, PRO-10, and The Safest Solution, are trademarks of Vutec Corporation, UL and UL Classified are certification marks of Underwriters Laboratories Inc.

3 Introduction Table of Contents Why PRO-10 Cable Tray by CABLE-MGR CABLE-MGR introduces PRO-10 Cable Trays, the One-Tool System, recognized by contractors and engineers as the premier cable tray system with the lowest installed cost. PRO-10 Cable Tray is a complete line of factory built turns and fittings that creates a 100% NEC Compliant Cable Tray System. PRO-10 fittings connected to a PRO-10 straight section maintains 100% UL Classification that fully complies with NEC. PRO-10's built-in splice is also UL classified for bonding, assuring the job is done right the first time, every time. The patented One-Tool System reduces installation time by 50% or more and adapts to the most difficult installations. About Wiremaid Since 1950, WIREMAID has designed and manufactured wire products for commerce and industry. WIREMAID is the leader in the design and manufacture of wire mesh cable trays branded CABLE-MGR as well as safety guards for lighting fixtures, fans, and equipment. Our products are manufactured in the USA using eco-friendly recyclable materials. WIREMAID's product line is designed for ease of installation, safety and value. Dedicated to service and excellence in workmanship, WIREMAID continually strives to be at the vanguard of its industry. Page Introduction...3 Features & Benefits...4 Cable Tray Layout... 5 Tray Cross Sections...5 Products Mounting Supports & Hardware Accessories & J-Tray...11 Load & Fill Chart...12 Cable Tray Weights...13 PRO-Hanger Ceiling Suspension...14 Installation I 3

4 Cable Tray Features of PRO-10 is available in wire diameter choices CM10 (Ø.120) and CM20 (Ø.187) to accommodate various cable tray load capacities. No cutting or bending, is required on any of these styles. The CM20 cable tray, with a grid pattern of 2 x 4", is the standard for commercial and industrial cabling applications. CM20 is powder coated and available in variety of widths; lengths of 1, 2, 5, 8 or 10 and depths of 2, 4, 6 or custom. CM10, superior cable management support system with a 2 x 2 grid pattern, is the lightweight solution for fiber optic cabling and cable management that minimizes cable sagging or dropping. CM10 comes in widths of 2, 4, 6, or 8 ; lengths of 1, 2, and 5' with depths of 2"or 4". Technical Support PRO-10 cable trays and accessories are available for quick delivery from stock. PRO-10 is made in the U.S.A., shortening lead and delivery time. For special applications, our customer service representatives are eager to help in design and product expediting. Warranty one year for replacement parts. Contact Customer Service at: I Benefits of Requires NO bending or cutting; factory made 4-way crossroads, T, 90, 45, 30 horizontal and elevation changes as well as 1',2',5',8',10' lengths. Acts as an equipment ground conductor (NEC ) No bonding jumpers required for NEC compliance Adapts to difficult architectural designs to accommodate changes in direction and elevation of cable runs Reduces installation time with the One-Tool System Provides strength and rigidity without additional hardware Manufactured with protective powder coated colored finishes avoiding corrosion and Zinc Whiskers. Manufactured with 95% Eco-Friendly recycled materials Custom sizes available U.S. Patent No. 7,546,

5 Typical Cable Tray Layout Reducer Elevation Change 4-Way Fitting L Fitting Straight Section 45 Fitting T Fitting 30 Fitting Widths available Waterfall 2 4 Lengths available 1',2',5', 8', 10' Call Toll Free or info@ wiremaidusa. com

6 Products CM20, CM25, and CM29 are UL classified CM 20 Straight Sections CM 25 Fittings CM 29 Reducer Straight Straight sections (Ø.187) have a grid pattern of 2 x 4 and are available in standard widths of 2", 4",6, 8, 12, 18, 24 and 36. Lengths can be ordered in 1, 2, 5, 8 and 10 with a depth/height of either 2, 4 or 6. All sections are UL classified. 45 Fitting Pre-fabricated fittings (Ø.187) are available in standard widths of a depth/height of 2, 4 or 6. See finish chart below for colors. Custom colors are available. Includes interconnecting hardware. Reducer Reducers are available in standard configurations with a depth/height of 2, 4 or 6 ( 24-18, 18-12, 12-8 and 8-6 are standard). See finish chart below for standard colors. Custom colors and sizes available. Includes interconnecting hardware. See finish chart below. Custom sizes and colors are available. Sections include interconnecting hardware. Check load and fill ratio chart (pg. 12) for requirements Catalog Numbering System CM 20 Straight CM 25 Fitting CM 29 Reducers T X Tray Width 6 = 06 8 = = = = = 36 Tray Depth 2 = 02 4 = 04 6 = 06 Powder Coat Finish Chart Tray Finish Safety Yellow = 1 White = 2 Chrome = 3 Black = 4 Red = 5 Blue = 6 Orange = 10 Tray Length 1 = 01 2 = 02 5 = 05 8 = = 10 Tray Width 6 = 06 8 = = = = = 36 Tray Depth 2 = 02 4 = 04 6 = 06 Fitting Type T = T Fitting X = 4-Way Fitting L = L Fitting E C = Elevation Change 30 = = 45 Tray Finish Safety Yellow = 1 White = 2 Chrome = 3 Black = 4 Red = 5 Blue = 6 Orange = 10 Tray Reduction 6-4 = 06X = 08X = 12X = 18X = 24X18 Tray Depth 2 = 02 4 = 04 6 = 06 Tray Finish Safety Yellow = 1 White = 2 Chrome = 3 Black = 4 Red = 5 Blue = 6 Orange =10 Yellow - 1 White - 2 Chrome - 3 Black - 4 Red - 5 Blue - 6 Orange

7 Products CM 20 Cross Sections CM 10 Cross Sections 2" 4" 6" 2" 4" "L" Fittings "T" Fittings "4-Way" Fittings Elevation Change Powder Coat Finish Chart Yellow - 1 White - 2 Chrome - 3 Black - 4 Red - 5 Blue - 6 Orange Call Toll Free or info@ wiremaidusa. com

8 Products CM10, CM15, and CM19 are not UL classified as cable trays and should not be used as an equipment grounding conductor. This superior cable management support system for non-power applications is utilized where a heavier cable tray is unneeded. CM 10 Straight Sections CM 15 Fittings CM 19 Reducer Installation Straight Straight sections (Ø.120) have a grid pattern of 2 x 2. Designed to support cables or act as a tray separator, sections are available in standard widths of 2, 4, 6 and 8. Lengths can be ordered in 1, 2, and 5 with a depth/ height of either 2 or 4. See finish chart below. Custom sizes and colors are available. Sections include interconnecting hardware. Check load and fill ratio chart (pg. 12) for requirements Catalog Numbering System CM 10 Straight Tray Width 2 = 02 4 = 04 6 = 06 8 = 08 Tray Depth 2 = 02 Tray Finish Safety Yellow = 1 White = 2 Chrome = 3 Black = 4 Red = 5 Blue = 6 Orange =10 4 = 04 Tray Length 1 = 01 2 = 02 5 = 05 Installation 30 Fitting Pre-fabricated fittings (Ø.120) have a grid pattern of 2 x 2 and are available in standard widths of 2, 4, 6, and 8 with a depth/height of 2 or 4. See finish chart below. Custom colors are available. Fittings/intersections include interconnecting hardware. CM 15 Fitting T 10 Tray Width 2 = 02 4 = 04 6 = 06 8 = 08 Tray Depth 2 = 02 4 = 04 Fitting Type T = T Fitting X = 4-Way Fitting L = L Fitting E C = Elevation Change Tray Finish Safety Yellow = 1 White = 2 Chrome = 3 Black = 4 Red = 5 Blue = 6 Orange = 10 Reducer Reducers (Ø.120) are available in standard configurations with a grid pattern of 2 x 2 and a depth/height of 2 or 4 (8-6 and 6-4 are standard). See finish chart below for standard colors. Custom colors available. Sections include interconnecting hardware. CM 19 Reducers X Tray Reduction 6-4 = 06X = 08X = 12X = 18X = 24X18 Tray Depth 2 = 02 4 = 04 6 = 06 Tray Finish Safety Yellow = 1 White = 2 Chrome = 3 Black = 4 Red = 5 Blue = 6 Orange =10 Powder Coat Finish Chart Yellow - 1 White - 2 Chrome - 3 Black - 4 Red - 5 Blue - 6 Orange

9 Mounting Supports & Hardware Kits Center Support Kit Ø " rod P/N Width X X X X X X * X * X *36.375" rod P/N Width X X X X * X *24" X *36" * 18" & larger are built from heavy duty framing strut to accommodate heavier loads Under Floor Mount Support P/N Ø.250 **4 height Width X X X X X X X X 36 ** other heights available Pedestal Angle Support Kit Trapeze Support Ø " rod P/N Width X X X X * X * X *36.375" rod P/N Width X X X X *18" X * X *36" * 18" & larger are built from heavy duty framing strut to accommodate heavier loads Cable Tray Support L Support C Support "L" P/N Tray Width 05-CM CM CM CM *18 05-CM18-XXXX *24 05-CM18-XXXX *36 "C" P/N Tray Width 05-CM CM CM CM CM24-XXXX CM24-XXXX 36" Wall Mount Support Ø.250 Center Support Kit Installation Hardware CM50xx-x ¼ Threaded Rod Kit. Includes (1) support bracket (1) hold down bracket (2) ¼ flat washers (2) ¼ nuts (1) 6 protective tubes. Threaded Rod not included. CM51xx-x ⅜ Threaded Rod Kit. Includes (1) support bracket (1) hold down bracket (2) ⅜ flat washers (2) ⅜ nuts (1) 6 protective tubes. Threaded Rod not included. Trapeze Support Kit Installation Hardware CM52xx-x ¼ Threaded Rod Kit. Includes (1) support bracket (1) hold down bracket (2) ¼ finned nuts (4) ¼ flat washers (4) ¼ nuts. Threaded Rod not included. CM53xx-x ⅜ Threaded Rod Kit. Includes (1) support bracket (1) hold down bracket (2) ⅜ finned nuts (4) ⅜ flat washers. (4) ⅜ nuts. Threaded Rod not included. Pedestal Bridge Support Kit 05-CM75-3 includes: (2) Angle Supports (2) "U" Clamps Clamps fit up to a 1-1 /2 " dia. Pedestal P/N Width X X 4" X X X X * X * X *36 05-CM75-3 Raised Floor Pedestal Bridge Support Kit - includes: (1) Bridge Support and (2) U Clamps Spans 24 inch center to center floor pedestals up to a 1-1 /2 diameter All connection hardware is included for each tray section and not required to be ordered separately. * 18" & larger are built from heavy duty framing strut to accommodate heavier loads Call Toll Free or info@ wiremaidusa. com 9

10 Mounting Supports & Hardware Kits Solid Bottom Cable Tray Cover Powder coated to provide a smooth protective surface for cable pulling Can be supplied pre-assembled to cable trays or installed in the field. # Splice Washer Assembly, 4/plate, included Available in easy to handle 59 lengths Fits cable trays 6, 8, 12, 18 and 24 inches wide P/N Cable Tray Divider Size (WxL) BP 6" x BP 8" X BP 12" X BP 18" X BP 24" X BP 36" X 59" P/N Splice Washer Kit # Size (WxL) 05-CM " x CM " X CM " X CM " X CM " X CM " X 59" PRO-10 Connecting hardware included with trays The cable tray straight and junction sections are easily joined together using installer-friendly splice washer kits. The kit contains one ¼ - 20 bolt washer, one splice washer, and one flanged hex nut. Material is zinc plated steel. Hold Down Bracket # for a 2 deep tray # for a 4 deep tray Dividers are made from powder coated steel and are 5 long. (Two Splice Washer Assembly Kits # used to secure to each tray section included.) # Used to secure tray sections to all supports. Material is steel wire powder coated chrome color 4 long. Hold down included with all wall, floor, and ceiling supports. Order extras only. 10

11 Accessories NEW J-Tray Tray Extension Offset Loop Waterfall CM58 Ø.187 During some installations, there may be sections that do not meet. The offset loop was designed for this. The offset loops bolt to the existing loops on the tray. When attached to both ends of a section, a lateral adjustment of up to 12 is possible. To adjust, slide the cable trays, fittings or offset loops to meet and then tighten the flange hex nuts. CM59 Width Ø.187 ***04 *** other widths available J-Tray is a specialty cable management product that provides greater support spacing and used for small to medium size cable bundles. Manufactured by Wiremaid, this cable support system eliminates sagging or bending of cables such as a J-Hook allows. Coupling Nuts ¼ - 20 CM60 ⅜ -16 CM61 Finned Nuts ¼ - 20 CM65 ⅜ -16 CM66 5 /16-18 CM67 J-Tray can be attached to a wide variety of structures, designed to alleviate damage and prohibit overbending and poor cable performance. Flat Washers ¼ CM62 ⅜ CM63 6" Protective Steel Tubing for ¼ & ⅜ threaded rod CM69 Carriage Bolts 5 /16-18 x ¾ CM68 5 /16-18 x 1-¼ CM72 Ground Bolt # Constructed from high quality steel for strength and durability. J-Tray improves cable protection and relieves stress on the supported cables and offers superior performance with easy installation. Sizes available: 22 or 48 long Powder coated finish available in: yellow,white,chrome,black,red,blue, and orange * Please call for information P/N X CM CM CM CM CM CM ITEM Waterfall 4 Tray Ext. Loop Coupling Nut -¼ - 20 Coupling Nut - ⅜ -16 Universal Loop.187 Beam Clamp ¼ thd rod Beam Clamp ⅜ thd rod Cable Tray Cutter # Ratchet CM99 Beam Clamp #CM100 ¼ thd rod #CM101 ⅜ thd rod 11 Call Toll Free or info@ wiremaidusa. com

12 Load & Fill Chart CM 20 - (Ø.187 ) Tray Size (D x W x L ) Fill Area Max # Cables 50% fill ratio *.30" dia Approx. Max. Cable Weight lbs./ft. Tested Load Capacity 5ft. lbs./ft. 10ft. 2 x 6 x x 8 x x 1 2 x x 1 8 x x 2 4 x x 3 6 x * * * 4 x 6 x x 8 x x 1 2 x x 1 8 x x 2 4 x x 3 6 x * * * 6 x 6 x x 8 x x 1 2 x x 1 8 x x 2 4 x x 3 6 x * * * 12

13 Cable Tray Weights CM 20 Length Width lbs 2.46 lbs 5.45 lbs 8.43 lbs lbs lbs 2.75 lbs 6.20 lbs 9.60 lbs lbs lbs 3.45 lbs 7.21 lbs lbs lbs lbs 4.55 lbs lbs lbs lbs lbs 5.53 lbs lbs lbs lbs lbs 2.74 lbs 6.01 lbs 9.27 lbs lbs lbs 3.07 lbs 6.47 lbs lbs lbs lbs 3.73 lbs 8.22 lbs lbs lbs lbs 4.83 lbs lbs lbs lbs lbs 5.81 lbs lbs lbs lbs lbs 4.15 lbs 9.40 lbs lbs lbs lbs 4.48 lbs lbs lbs lbs lbs 4.76 lbs lbs lbs lbs lbs 5.86 lbs lbs lbs lbs lbs 6.85 lbs lbs lbs lbs 3 6 x.xx lbs* x.xx lb* xx.xx lbs* xx.xx lbs* x.xx lbs* * Contact Technical Support for 36"Tray Weights. 13 Call Toll Free or info@ wiremaidusa. com

14 Pro-Hanger Ceiling Suspension System The PRO-Hanger Ceiling Suspension System is a natural replacement for threaded rod or chain systems used in environments such as industrial buildings, distribution centers, schools, hospitals, warehouses, and retail stores. Our suspension system can be found on some of the most complex projects around the world. A double-ended hanger, offers 2 hanging points on one hanger. It is a smarter solution for hanging cable trays because it improves the center of gravity to the hanger increasing stability. Each hanger comprises a length of steel wire rope with 2 hanging points at one end to form a Y-configuration. Each end fitted with a snap-hook fixing. Other end fixings are available. Fastener Y-Fit Fixing Snap Hook Advantages Standard weight range: lbs lbs. (weights available up to 700 lbs.) Minimal installation time Durable and lightweight Simple to use Versatile Advantages Single point suspension Allows 2 points to be suspended using one fastener 2 legs provide stability improving the center of gravity Fast, easy and secure installation Snap-on attachment to secure hanger to tray Ideal for services that require maintenance by detaching to fix or load cable Part# : T-Fit w/ Snap Hook 05-GR-YH5FT or 05-GR-YH10FT Suitable for a low-void ceiling, the Trapeze allows adjustment up to the ceiling (standard 5 ft. and 10 ft. lengths). Ideal for multi-tiered installations. Quick and effective suspension solution for pre-fabricated units. Trapeze Hanger Advantages Available as a kit in standard lengths of 5 ft ft. Rated at a safe working load of 200 5:1 safety factor Removable setting pin provides easy and instant adjustment Part# : Trapeze Fastener fpr NO.3 size 05-GR-HFTRAP For looping around purlins, beams, roof trusses and other accessible building services. The loop-end fixing is used for the Trapeze Hanger. Loop-End Fixing Advantages Available as a kit in standard lengths of 5 ft ft. Rated at a safe working load of 200 5:1 safety factor Removable setting pin provides easy and instant adjustment Part# : Loop-End Fixing 05-GR-HF5FT or 05-GR-HF10FT 14

15 Cable Tray Installation * Flanged Hex Nut PRO-10 should be installed from the originating head-end i.e., the electrical or telecommunications closet. Once the pathway has been established, this will allow for field measurements to be taken before installing the cable tray. If the straight sections are installed first, it will cause unnecessary field adjustments. Each section has loops at each end. When the sections are connected, the loop on the bottom aligns under the galvanized masked area of the adjoining section. The loop on the side slides into the outside loop guide. * Domed Head Carriage Bolt 5/16 Carriage Bolt & 5/16 Flanged Nut Once the trays are aligned, install the 5/16 carriage bolt (included) through the loops with the threaded end to the outside of the tray. Install and tighten the flanged nuts with a 1/2 socket. This reduces the chances of damage when pulling the cables. PRO-10 wire grid cable tray systems require only one tool and very few accessory items for installation. Pre-fabricated fittings/intersections reduce 50% or more labor hours by eliminating cutting and fabrication in the field. With center hung, trapeze, wall or floor mount accessories, PRO-10 is prepared to handle the toughest installations. Offset Loop CM58 Masked Areas For Ground Continuity For Installations Questions Contact Customer Service at: I 15 Call Toll Free or info@ wiremaidusa. com

16 C US Wiremaid Products Division W. Sample Rd Coral Springs, FL Toll Free Phone: (800) Toll Free Fax: (800) Phone: (954) Fax: (954) All rights reserved. All other trademarks and company names mentioned are the property of their respective owners