Main Offices and Factory
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1 Main Offices and Factory Design, Manufacture and Servicing of Pneumatic/Electric Powered Valves, Control&ON-OFF Valves and Self-Acting Pressure Reducers Trading of Heat Exchangers & Components for Industrial Plants Automation - Integrated Solution for Industry
2
3 Pneumatic Control Valves
4 PNEUMATIC CONTROL VALVES Two way Valves - Single seat TYPE 2000 AR control Normally closed air opens Face-to-face EN (DIN 3202) From DN 15 to DN 100 TYPE 2100 AR ON-OFF Normally closed air opens Face-to-face EN (DIN 3202) From DN 15 to DN 100 TYPE 2100 AD ON-OFF Normally opened air closes Face-to-face EN (DIN 3202) TYPE 2000 AD control Normally opened air closes Face-to-face EN (DIN 3202) From DN 15 to DN 100 From DN 15 to DN 100 TYPE 2100 DE ON-OFF Double effect - air closes air opens Face-to-face EN (DIN 3202) From DN 15 to DN 100
5 TYPE 5000 AD control Normally opened air closes Face-to-face ASME / ANSI B16.10 From DN 15 to DN 200 TYPE 5100 AD ON-OFF Normally opened air closes Face-to-face ASME / ANSI B16.10 From DN 15 to DN 200 TYPE 5000 AR control Normally closed air opens Face-to-face ASME / ANSI B16.10 From DN 15 to DN 200 TYPE 5100 AR ON-OFF Normally closed air opens Face-to-face ASME / ANSI B16.10 From DN 15 to DN 200 TYPE 5100 DE ON-OFF Double effect air closes air opens Face-to-face ASME / ANSI B16.10 From DN 15 to DN 200
6 Three way Valves Mixing TYPE 2600 AD A = CLOSED C-B = OPENED TYPE 2600 AD control Normally closed port A on air failure TYPE 5600 AD A = CLOSED C-B = OPENED TYPE 5600 AD control Normally closed port A on air failure TYPE 2600 AR C = CLOSED A-B = OPENED Face-to-face EN From DN 15 to DN 100 TYPE 2600 AR control Normally closed port C on air failure TYPE 5600 AR C = CLOSED A-B = OPENED Face-to-face ASME / ANSI B16.10 From DN 15 to DN 200 TYPE 5600 AR control Normally closed port C on air failure Face-to-face ASME / ANSI
7 TYPE 2700 AD DN15-20 B = CLOSED A-C = OPENED TYPE 2700 AD control Normally closed port B DN15-20 TYPE 2700 AR DN15-20 C = CLOSED A-B = OPENED TYPE 2700 AR control Normally closed port C DN15-20 TYPE 2700 AD DN Normally closed port C DN TYPE 2700 AR DN Normally closed port B DN C = CLOSED Face-to-face EN B = CLOSED Face-to-face EN A-B = OPENED From DN 15 to DN 100 A-C = OPENED From DN 15 to DN 100
8 Three way Valves Diverting TYPE 5700 AD DN15-20 TYPE 5700 AD control TYPE 5700 AR DN15-20 TYPE 5700 AR control B = CLOSED On air failure: C = CLOSED On air failure: A-C = OPENED TYPE 5700 AD DN C = CLOSED A-B = OPENED Normally closed port B DN15-20 Normally closed port C DN Face-to-face ASME / ANSI B16.10 A-B = OPENED TYPE 5700 AR DN B = CLOSED A-C = OPENED Normally closed port C DN15-20 Normally closed port B DN Face-to-face ASME / ANSI B16.10 From DN 15 to DN 200 From DN 15 to DN 200
9 Pneumatic Control Valves
10 3.1 Temperature Control THE CONFLOW s.p.a.
11 3.4 Temperature Control THERMOIL / SUPERHEATED WATER CONFLOW s.p.a.
12 3.5 Pressure reducing station with Control Valve CONFLOW s.p.a.
13 3.6 Flow rate control CONFLOW s.p.a.
14 LOW NOISE INTRODUCTION Conflow s control valves Low Noise minimize hydrodynamic noise even under the most severe liquid and steam application. Warning! High acoustic noise levels are accompanied by high mechanical vibration levels and vibrations can cause failure of the valve, for this reason noise control trim (inside the valve) should always considered in any high energy ( high differential drop pressure ). Conflow s control valves Low Noise are equipped with one or two-stage cages by permitting up to 12% dba noise reduction for each stage. The reduction of the noise is made by high numbers of holes of small diameter. Having a multi-hole cage the valve can permit also a very high range-ability. The cage is constructed from heavy-duty, 316 stainless steel, drilled-hole cylinders, for this reason we can obtain lower prices and quicker deliveries. All internal parts are inter-changeability and the simplicity of the design also permits easy removal and cleaning. Double Cage
15 Simple Cage on Types 2200 and 5200
16 Double Cage on Types 2400 and 5400
17 From DN65 up to DN200 the valve could be equipped with balanced plug to obtain high differential drop pressure
18 Double cage valve cut sample
19 Double cage valve cut sample
20 TYPE 2200 AD control Integral cage plug Normally opened air closes Face-to-face EN From DN 15 to DN 50 TYPE 2200 AR control Simple cage Normally closed air opens Face-to-face EN From DN 15 to DN 50
21 TYPE 5200 AD control Integral cage plug Normally opened air closes Face-to-face ASME / ANSI B16.10 From DN 15 to DN 50 TYPE 5200 AR control Simple cage Normally closed air opens Face-to-face ASME / ANSI B16.10 From DN 15 to DN 50
22 2300 Simple Cage TYPE 2300 AD control Simple cage TYPE 2400 AD control Double cage Normally opened air closes Face-to-face EN Double Cage From DN 65 to DN 100 TYPE 2300 AR Simple cage TYPE 2400 AR Double cage Normally closed air opens Face-to-face EN From DN 65 to DN 100
23 5300 Simple Cage TYPE 5300 AD control Simple cage TYPE 5400 AD control Double cage Normally closed air opens Face-to-face ASME / ANSI B16.10 From DN 65 to DN Double Cage TYPE 5300 AR Simple cage TYPE 5400 AR Double cage Normally closed air opens Face-to-face ASME / ANSI B16.10 From DN 65 to DN 200
24 ELECTRIC POWERED VALVES There are two different lines TENSION OPENS AND CLOSES Standard manual handwheel Standard supply 220 V AC Optional 24 V AC 110 V AC Standard Input signal 3 points modulating Optional Input signal 4-20 ma (with potentiometer and positioner card) Optional Input signal 0-10 V (with potentiometer and positioner card)
25 SPRING RETURN Safety Condition Standard manual handwheel with lock Standard supply 24 V AC DC ( same electronic card ) Optional : Supply 220 V AC ( only with 3 points modulating input signal) Standard Input signal 4-20 ma 0-10V 3 points modulating
26 SPECIAL APPLICATIONS Smart Actuator ATEX Actuator
27 HYGIENIC VALVES Hygienic Valves are recommended in pharmaceutical and food industry, their distinctive features are: 1. High cleaning level 2. Usage flexibility The body Valve is wholly made in Stainless-steel AISI 316L with a special care to prevent any deposit area. Clamp connections, between upper and lower body of the Valve, provide a rapid disassembly essential to carry out the Industrial Cleaning Process ICP. Control Valves are equipped with a Pneumatic actuator made in Carbon-steel painted RAL 5020 or Stainless-steel AISI 304. ON-OFF Valves are equipped with a piston actuator, simple or double effect, made in Stainless-steel AISI 304. TYPE 1200 AR Normally closed Air opens From DN 15 to DN 100
28 Hygienic control and ON-OFF Valves
29 7.4.1 Milk Pasteurization DPC = Differntial Pressure Controller TC1 = Temperature Controller Milk pasteurization TC2 = Temperature Controller Milk Cooling TC3 = Master Temperature Controller E.V. = Expansion Vessel CONFLOW s.p.a.
30 7.4.3 Filler Automation LC = Level Controller PC = Pressure Controller (Inlet CO2 - Outlet CO2) CONFLOW s.p.a.
31 WHAT IS A PRESSURE REDUCER Pressure reduction is a thermodynamic process carried out to adapt and to stabilize the pressure according to the user requests. The flow modulation (made by a good working reducer) counterbalance immediately the imbalances produced by flow or pressure alterations; it also keeps pressure value within the preset range. Naturally a self-actuated pressure reducer can t reach high range-ability values like a control valve; therefore if the flow or the pressure alteration is considerable it s better to use a control valve as pressure reducer. There are two types of pressure reducers made by CONFLOW s.p.a. : Type RP 13 and RP 300, these are self-actuated proportional pressure reducers, composed by a direct action single seat special body valve. In RP13/300 the flow tries to close the passageway while the feedback spring, controlled by downstream pressure, tries to open it. These two different forces generate the reducing effect. The heads of RP13/300 are interchangeable according to the reduced pressure range set by the user. In case of steam reduction the RP13/300 is provided with a dash pot and all the needed connections to guarantee a water cooling system to the head of the pressure reducer. Type RP 10, is a pressure reducer self-actuated internally. In RP10 the main fluid tries to close the plug and the balancing bellows while the feedback spring tries to open it. Three different types of springs provide three different reduction ranges.
32 SELF ACTUATED PRESSURE REDUCER (PRV) TYPE RP13 Cast Iron EN-GJL-250 PN16 Carbon Steel PN40 Face-to-face EN From DN 15 to DN 100
33 SELF ACTUATED PRESSURE REDUCER (PRV) TYPE RP300 Carbon Steel ASTM A 216 WCB Flanged ANSI B RF 300 RF Face-to-face ASME / ANSI B16.10 From DN 15 to DN 100
34 TYPE RP10 Carbon Steel Nickel Plated PN25 Stainless-steel AISI 316 L PN25 Flanged Screwed
35 9.3.1 Pressure reducing station with RP13 CONFLOW s.p.a.
36 POWER GENEX by CONFLOW PPL Pneumatic Linear EPL Electro-pneumatic linear PPR Pneumatic rotary EPR Elettro-pneumatic rotary
37 SEL with AUTO-TUNING FUNCTION Linear Digital
38 SER with AUTO-TUNING FUNCTION Rortary Digital
39 SSL Smart Linear SSR Smart Rotary
40 LINEAR POSITIONERS Mechanical ZERO setting Mechanical SPAN setting
41 DIGITAL POSITIONERS Electronic ZERO setting AUTO-TUNING Electronic SPAN setting Electronic SPEED setting Electronic DUMPING setting
42 SMART PILOT POSITIONER with DISPLAY All settings by keyboard
43 ELECTRO PNEUMATIC CONVERTER TYPE IPC DIGITAL IPC converter is employed for conversion of a standard DC current signal into a standard pneumatic signal. IPC converter is provided of high speed piezoelectric valve with the possibility to obtain zero output signal for a correct control of pneumatic control valves without pilot positioner.
44 MOUNTING RAIL DIN EN mm ZERO DUMPING SPAN
45 BALL FLOAT STEAM TRAPS TYPE GTS SCREWED GTF FLANGED GTS - Ø 1/2 - Ø 3/4 - Ø 1 Internal materials: Stainless-steel AISI 304 GTF - DN 15 - DN 20 - DN 25 Body materials: Cast Iron GGG40.3 TYPE GTSH SCREWED GTFH FLANGED GTSH - Ø 1 - Ø 1.1/2 - Ø 2 Internal materials: Stainless-steel AISI 304 GTFH - DN 25 - DN 40 - DN 50 Body materials: Cast Iron GGG40.3
46 THERMOSTATIC STEAM TRAPS TYPE TYPE STK 42 STK 11 Available diameters : - Ø 1/2 standard - Ø 3/4 - Ø 1 a richiesta Internal and body material: - Stainless-steel AISI 304 Available diameters : - Ø 1/2 Internal and body material: Stainless-steel AISI 304 Body and cap: Brass Cu-Zn 40 Pb2
47 TYPE STK 61 Available diameters : - Ø 1/2 Internal and body material: Stainless-steel AISI 304 Body and cap: Brass Cu-Zn 40 Pb2
48 THERMODYNAMIC STEAM TRAPS TYPE TDK 42 Available diameters: - Ø 1/2 standard - Ø 3/4-1 a richiesta Body material: Acciaio Inox ASTM A743 Internal material: Stainless Steel AISI 304 DESCRIPTION (THERMODYNAMIC STEAM TRAP) The main characteristic of the Thermodynamics steam traps is the movement of the internal plug (typical disk shape) who allows the condensate to be discharged as soon as the steam, present in the upstream chamber, will transform in a liquid state. When the vapour state arise again, the pressure and the plug closure prevent any further steam leakage.
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