Wireless Telemetry, Testing Services, Engineering Services

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1 Wireless Telemetry, Testing Services, Engineering Services

2 Wireless Telemetry Temperature Pressure Strain Proximity/Displacement Acceleration Flow Rotation Vibration Piston Friction Any moving machinery components Any environment

3 Testing Services Dynamometer facilities Calibration facilities Road-test capability On-site representatives On-site custom installation Analysis services

4 Engineering Services Mechanical Engine power cylinder Signal/data analysis Electronics Electrical Electromagnetics Electromechanical Computer/software

5 IRT Customer List Caterpillar Corporation Cummins Engine Company (USA and Europe) John Deere Corporation Navistar Dresser-Waukesha Engine Division Detroit Diesel Corporation General Motors Corporation (USA and Europe) Ford Motor Company (USA and Europe) Ford Motor Racing Chrysler Corporation Roush Industries Roush Yates Racing Engines Mercury Marine Harley-Davidson Motor Company Polaris Industries Tecumseh Briggs and Stratton Kohler Company Renault Mahle Industries AVL Corporation (USA And Europe) Karl Schmidt Unisia, Inc. Allison Transmission Lubrizol Corporation General Electric - Transportation Division Argonne National Laboratories Homeland Security Michigan Technological University University of Michigan University of Wisconsin Cleveland Cliffs Mining Polysius Corporation GenOn Energy Eta Gen Superior Controls Hendricks Motor Sports Cagnazzi Racing KB Racing S & S Cycle Anheuser -Busch

6 IRT Data Transmission Techniques & Applications Microwave RF ( MHz) DOUBLE FM Pistons Connecting Rods Valves Chains Turbines Torque Converters Kilns Analog -Toughest Environments-Highest Cost IR (Infrared) Telemetry (optical, line-of-sight) End of Shaft/Crankshafts Small, High speed Two Stroke Pistons Digital or Analog (DOUBLE FM) Mid-to-Low Range Cost Inductive Coupling (Near Field) Rotating Shafts Torque Converters Kilns Digital Low Cost

7 Microwave RF (Analog) Signal Evolution Double FM

8 Inductively Powered Microwave Piston Temperature Measurement MICROWAVE TRANSMITTER THERMOCOUPLE WIRES PISTON MOUNTED PICK UP COIL BLOCK MOUNTED STATIONARY EXCITER COIL DRILL PATH FOR THERMOCOUPLES

9 Piston Instrumentation

10 Piston Mounted Microwave Telemetry Components INDUCTIVE POWER CONVERTER MICROWAVE TRANSMITTER INDUCTIVE PICK UP COIL

11 Microwave Telemetry Bench Top Equipment REAL TIME PISTON TEMPERATURE DISPLAY HIGH SPEED USB LINK TO COMPUTER MICROWAVE RECEIVER DATA ACQUISITION SOFTWARE INDUCTIVE POWER SUPPLY COMPUTER SOFTWARE BASED RECEIVER TUNNING

12 9000 RPM 2 Stroke Piston Temperature Measurement Showing Very Tight Packaging Constraints (2 Pistons Simultaneous) ANTENNA INSTALLATION ANTENNAS EXCITER COILS MICROWAVE TRANSMITTER PICK UP COIL

13 Telemetry Piston Installed In Engine Block EXCITER COILS PICKUP COIL

14 Inductive Exciter and Pick Up Coil Shown In Coupled Position EXCITER COIL PICKUP COIL

15 Piston Strain Gage Installation

16 Piston Temperature Thermocouple Interface

17 Microwave Transmitter Installed On Rod Cap For Temperature Measurement THERMOCOUPLE WIRES TRANSMITTER BATTERY PACK

18 3 Simultaneous Channel Rod Bolt Strain Measurement MICROWAVE TRANSMITTERS ROD BOLT STRAIN GAGE WIRE INTERFACE

19 Piston Pin Rotation Measurement PATENTED ROTATION PICK UP ROTATION SENSOR

20 Oil Flow Measurement In Connecting Rod OIL FLOW TRANSDUCER FLOW SENSOR

21 Piston Friction In Cylinder Bore BATTERY PACK TRANSMITTER STRAIN GAGE

22 Connecting Rod Oil Pressure-Cavitation Measurement TRANSMITTER PRESSURE TRANSDUCER BATTERIES

23 Rod Bearing Temperature Measurement MICROWAVE TRANSMITTER, POWER CONVERTER AND PICK UP COIL EXCITER COILS

24 Torque Converter Turbine Pressure Measurement (8 Ch Simultaneous) POTTED BATTERIES TRANSMITTERS PRESSURE TRANSDUCERS

25 Wet Clutch Reaction Plate Temperature Measurement INDUCTIVE PICK UP COIL MICROWAVE TRANSMITTER

26 Dry Clutch Reaction Plate Temperature Measurement TRANSMITTER INDUCTIVE POWER CONVERTER EXCITER COIL RECEIVING ANTENNA

27 Hybrid Electric Transmission Clutch Plate Temperature INDUCTIVELY POWERED MICROWAVE TRANSMITTER BOARD

28 Rear Differential Temperature Measurement INDUCTIVE COIL PAIR 32 CHANNEL DIGITAL TRANSMITTER MICROWAVE TRANSMITTER INDUCTIVE POWER CONVERTER

29 Marine Drive Prop Shaft And Dual Prop Torque Measurement OUTER SHAFT INNER SHAFT INNER AND OUTER PROPS

30 High Horsepower Outboard Motor Drive Shaft And Prop Shaft Torque DRIVE SHAFT PROP SHAFT

31 Crankshaft Pressure And Temperature Measurement 8 CHANNEL DIGITAL TRANSMITTER INDUCTIVE STATOR WIRE ROUTING FULL LENGTH OF CRANKSHAFT

32 Digital Transmitter On Crankshaft -8 Temperatures And Pressures Simultaneously DIGITAL TRANSMITTER MOUNTED ON CRANK DAMPER STATOR BRACKETED TO FRONT COVER

33 Crankshaft Pressure And Temperature Measurement INDUCTIVE PICK UP COIL WIRE ROUTING 32 CHANNEL DIGITAL TRANSMITTER

34 Custom Designed Transmitter Housing Incorporating FEAD Pulleys STATOR PICK UP COIL AND TRANSMITTING LED TRANSMITTER

35 Real Time Rod Journal Temperature And Oil Pressure Measurement ROD BEARING TEMPERATURE (ORANGE) CAMSHAFT ANGLE SENSOR (PURPLE) ROD JOURNAL OIL PRESSURE (RED)

36 Gear Strain Measurement Using High Speed Digital (32 CH At 50 khz /CH) 32 CH DIGITAL TRANSMITTER INDUCTIVE EXCITER COIL AND DATA RECEIVING PHOTOCELL STRAIN GAGES

37 Oil Pump, Camshaft, And Crankshaft Damper Torque Measurement ANALOG INDUCTIVELY POWERED OPTICAL TRANSMITTERS OIL PUMP CAMSHAFT GEARS CRANKSHFT DAMPER

38 Large Truck Final Drive Sun Gear Strain Measurement (8CH Simultaneous) STATOR AND RECEIVER BUILT INTO COVER PLATE SUN GEAR DIGITAL TRANSMITTER

39 Large Truck Final Drive Planet Gear Strain Measurement (8 CH Simultaneous) STATOR BUILT INTO COVER PLATE DIGITAL TRANSMITTER INDUCTIVE PICK UP COIL ON SITE INSTALLATION

40 Large Truck Planetary Gear Temperature Measurement 23 CHANNEL MICROWAVE TRANSMITTER

41 Traction Motor Bearing Cage Strain Four Simultaneous Transmitters TRANSMITTERS STRAIN GAGES

42 In House Custom Machined Transmitter Housings

43 Rotary Kiln Strain Measurement TRANSMITTERS STRAIN GAGES ANTENNAS ON SITE INSTALLATION AND TEST SUPPORT

44 Rotating Trommel Strain Measurement WELDABLE STRAIN GAGES 8 CH SIMULTANEOUS TRANSMITTER PROTECTIVE TRANSMITTER HOUSING ON SITE INSTALLATION AND TEST SUPPORT WIRE ROUTING

45 Valve Temperature And Strain Measurement

46 Tackle Dummy -Impact Force Transmitter

47 Battery Powered Programmable / Rechargeable Data Logger ANY ENVIRONMENT!!! PRESSURE TRANSDUCER REMOVABLE CAP HOUSING USB CONNECTION SUCTION CUP

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