LUBRICANT SPECIFICATION CATALOG

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1 LUBRICANT SPECIFICATION CATALOG NICHIBEI CO., LTD - 1 -

2 CASTER ACE No.160X (Water soluble lubricant for Aluminum die-casting.) P 3 No.220 (Water soluble lubricant for Aluminum die-casting.) P 4 No.225 (Water soluble lubricant for Aluminum die-casting.) P 5 No.302 (For Zinc Die-Casting) P 6 No.360 (For Zinc / soluble with water, kerosene or solvent) P 7 No.363 (For Zinc / soluble with water, kerosene or solvent) P 8 No.363X (For zinc / soluble with water) P 9 No.610 (Water soluble lubricant for Aluminum die-casting.) P 10 No.902 (Water soluble lubricant for Aluminum die-casting.) P 11 No.1609 (Water soluble lubricant for Aluminum die-casting.) P 12 No.2002 (Water soluble lubricant for Aluminum die-casting.) P 13 No.2225 (Water soluble lubricant for Aluminum and Magnesium die-casting.) P 14 PLUNGER ACE No.21 (Water based plunger tip lubricant) No.25 (Water based plunger tip lubricant) No.30 (Water based plunger tip lubricant) No.51 (Non-Graphite plunger tip lubricant) No.58 (Non-Graphite plunger tip lubricant) No.66 (Oil based plunger tip lubricant) No.67 (Non-Graphite plunger tip lubricant) P15 P16 P17 P18 P19 P20 P21-2 -

3 CASTER ACE NO. 160X (Water soluble lubricant for Aluminum die-casting.) Caster Ace No. 160X is a water soluble emulsion type die release agent, which is based on refined mineral oils and high purity organic synthetic compounds. It is usually determined by ingredients of a die lubricant at what temperature the die lubricant will start wetting the die surface. A die lubricant which has the ability to adhere to the die surface of high temperature, will wet and cool down the die quickly, and if, once the die surface is cooled down, the lubricant will adhere to the die more easily and will form a film on it. However, it is said that the die lubricant film should be controlled film and should be neither too thick nor too thin. If the film is too thick, the incoming metal might engulf the film and take it away, which will cause a problem of gassing or flow lines. If too thin, the film might be torn partially, and it will induce soldering or galling from insufficient die release. Caster Ace No.160X adheres to a die surface of high temperature, while, even under relatively low temperature, it is designed to form a controlled film. Therefore, it will provide a good die release under a wide range of die temperatures. Appearance: White to light yellow Specific Gravity(15): 0.98 Viscosity(25): 7.0Mps P H: 9.4 None 1. Dilute with water 2. For ADC10 and 12, we recommend an initial dilution rate of to For ADC6, we recommend an initial dilution ratio of to Excellent casting surfaces 2. No build up or clogging of spray heads 3. Suitable range is medium to high Temperature - 3 -

4 CASTER ACE NO. 220 (Water soluble lubricant for Aluminum die-casting.) Caster Ace No. 220 is a water soluble emulsion type die release agent which is based on refined mineral oils and high purity organic synthetic compounds, and made for rather small medium size cold chamber die casting machines. We have newly extended our 1. Clean surface finish. 2. Excellent die release and good metal flow. 3. No problem of build-up. 4. Contains no materials that are harmful to humans. 5. Improve metal flow and casting surface. Appearance: Milky-white emulsion None Specific Gravity(15): Viscosity(25): 5.0Mps P H: For average Aluminum jobs, dilute No. 220 with 60 to 100 parts of water. 2. Find the best mixture for your job, since every job, since every job is different. 3. Usually, a high dilution is used for an automatic spray system, or when it needs to cool down the die

5 CASTER ACE NO. 225 (Water soluble lubricant for Aluminum die-casting.) Caster Ace No. 225 is a non-silicon water soluble emulsion type die release agent which is based on refined mineral oils and high purity organic synthetic compounds, and is made for rather special attention for surface finish and thin and small walled casting which are cast under low temperatures. Caster Ace No. 225 does not harm paint or plating (after conventional cleaning). 1. Non Silicon: Clean surface finish 2. Excellent die release and good metal flow 3. No problem of build-up 4. Contains no materials harmful to humans Appearance: White creamy fluid Specific Gravity(15): Viscosity(25): 4.0Mps None P H: Start with a 60:1 dilution. 2. Extend as release permits. 3. Ratios as high as :1 are common

6 CASTER ACE NO. 302 (For Zinc Die-Casting) Caster Ace No.302 is a kerosene soluble release compound for zinc die casting that assures excellent casting release. It does not harm paint or plating (after conventional cleaning). 1. Non-silicon wax type excellent release 2. No build up or clogging of spray heads. Appearance: Brownish Yellow Specific Gravity(15): Viscosity(25): 100Mps P H: Dilute with kerosene 1. For average jobs, dilute with 60 parts of water. 2. Find the best mixture for your job, since job condition is different. For safety, keep it away from extreme heat when it is diluted with kerosene. 18 kilogram pail / 180 kilogram drum - 6 -

7 CASTER ACE NO. 360 (For Zinc / soluble with water, kerosene or solvent) Caster Ace No. 360 is a new die release compound, soluble in ordinary tap water, kerosene or other light petroleum fractions. Due to its versatility and the fact it provides good die release for even intricate and hot running jobs, it has solved many problems for die casters. Caster Ace No. 360 is supplied as a stable fluid, which does not separate. Initial testing is started by thinning 1 part of Caster Ace No.360 with 30 parts of water whatever dilution you desire. This dilution will work fine on most jobs--but many jobs will take much higher dilution. In some cases, such as short-run Aluminum work, where dies are not water-cooled, Caster Ace No. 360 has been thinned with 25 to 50 parts water and sprayed on the die between each shot. Such a high water percentage cools the die substantially especially when spray time is increased a few seconds. Of course, severe draft angles or other factors may demand a much lower water ratio. When automatic spray is applied after each and every casting cycle, it is obvious that greater dilution can be employed than when spray is manually applied after every 3 or 4 casting cycles. The base oils in Caster Ace No. 360 have been carefully balanced and selected in terms of boiling and flash points so there will be a minimum of gassing or possible entrapment of volatile fractions. This means fewer rejects due to porosity. For best results Caster Ace No. 360 should be applied with spray systems, either manually operated or automatic. It will not clog any spray gun. When used and diluted properly there is no problem with die coating build-up or staining of castings. Caster Ace No. 360 contains no silicone or other troublesome material. Since it contains no water when shipped from our factory it is unaffected by freezing temperatures. Appearance: Yellowish Brown Specific Gravity(15 C): 0.91 Viscosity(25 C): 225Mps 230 C P H: Dilute with water or kerosene 2. For average jobs, dilute with 60 parts of water or 80 parts of kerosene. 3. Find the best mixture for your job, since job condition is different. For safety, keep it away from extreme heat when it is diluted with kerosene

8 CASTER ACE NO. 363 (For zinc / soluble with water, kerosene or solvent) Caster Ace No. 363 is an improved die lubricant based on Caster Ace No. 360, to increase the effectiveness of die release, and Caster Ace No. 363 can be diluted with water, kerosene, or solvent. Caster Ace No. 363 does not interfere with paint or plate adhesion as it contains no material such as pigment, wax or silicon, and it never separates even after being substantially diluted. For aluminum jobs (No. 363 is suitable for rather small of thin castings), start with 30 to 1 dilution and it is possible to increase the dilution ratio finally. For zinc jobs, start at 50 parts water, but most jobs will run at a 80 to 1 dilution. In both aluminum and zinc jobs, if the die temperature is relatively low, dilute with kerosene or solvent. Or when water is used, lower the dilution ratio and apply less quantity. On the contrary, if the die temperature is relatively high and it is required to cool off the die, increase the dilution ratio with water and spray substantially. If this remedy is not enough to get a satisfactory die release, use kerosene or solvent for thinner. 1. Excellent die release 2. Provides a film that resists soldering 3. Promotes metal flow 4. None of stained castings or build-up on the die. 5. Brighter & cleaner finish Appearance: Oil type brown liquid Specific Gravity(15 C): 0.91 Viscosity(25 C): 180Mps 230º C P H: Dilute with water or kerosene 2. For average jobs, dilute with 60 parts of water or kerosene. 3. Find the best mixture for your job, since job condition is different. For safety, keep it away from extreme heat when it is diluted with kerosene

9 CASTER ACE NO. 363X (For zinc / soluble with water) Caster Ace No. 363X is an improved die lubricant based on Caster Ace No. 363, to increase the effectiveness of die release, and Caster Ace No. 363X can be diluted with water. Caster Ace No. 363X does not interfere with paint or plate adhesion as it contains no material such as pigment, wax or silicon, and it never separates even after being substantially diluted. Start at 50 parts of water, but most jobs will run at 80 to 1 dilution. If the die temperature is relatively low, dilute with water, and lower the dilution ratio and apply less quantity. On the contrary, if the die temperature is relatively high and it is required to cool off the die, increase the dilution ratio with water and spray substantially. 1. Dilute with water. 2. For average jobs, dilute with parts of water. 3. Find the best mixture for your job, since job condition is different. 1. Excellent die release 2. Provides a film that resists soldering 3. Promotes metal flow 4. None of stained castings or build-up on the die. 5. Brighter & cleaner finish Appearance: White creamy fluid Specific Gravity(25 C): < 1.0 None - 9 -

10 CASTER ACE NO. 610 (Water soluble lubricant for Aluminum die-casting.) Caster Ace No. 610 is a water soluble emulsion type die release agent, which is based on refined mineral oils and high purity organic synthetic compounds. It is usually determined by ingredients of a die lubricant at what temperature the die lubricant will start wetting the die surface. The die wetting temperature of Caster Ace No.610 is 320 degrees. Caster Ace No.610 adheres to a die surface of high temperature, while even under relatively low temperature, it is designed to form a controlled film. Therefore, it will provide a good die release under a wide range of die temperatures. Caster Ace No.610 does not harm paint or plating (after conventional cleaning). It wets out superbly on hot dies and prevents soldering. 1. Excellent casting surfaces 2. No build up or clogging of spray heads 3. Suitable range is medium to high Temperature Appearance: White to light yellow Specific Gravity(15): Viscosity(25): 8.0Mps P H: 8.9 None 1. Dilute with water 2. For ADC10 and 12, we recommend an initial dilution rate of to For ADC6, we recommend an initial dilution ratio of to

11 CASTER ACE NO. 902 (Water soluble lubricant for Aluminum die-casting.) Caster Ace No. 902 is a water soluble emulsion type die release agent, which is designed for good release even when only small volumes are applied by spray. This product can be used in multiple situations even when parts of the die are different temperatures. This lubricant has been designed to produce a quick drying, superior lubricanting film, which will adhere tenaciously to the die surface. And 902 will function even under high die temperatures. Caster Ace No.902 has a good lubricating ability for molten aluminum and finishing surfaces. And 902 is used different kinds of synthetic waxes special effects, so we won t make any build-up clog problems 1. Dilute with water 2. For ADC10 and 12, we recommend an initial dilution rate of to For ADC6, we recommend an initial dilution ratio of around 60 to 1 1. Good die reliability so can be used for big and small casting products 2. Has good lubricating ability for slide parts and ejector pins. 3. After spraying it dries more quickly, so the metal flows and surfaces of finished products are improved. Appearance: White to light yellow Specific Gravity(20): 1.0 Viscosity(20): 4.0Mps P H: 9.2 None

12 CASTER ACE NO (Water soluble lubricant for Aluminum die-casting.) Caster Ace No is a highly concentrated emulsion of natural and synthetic lubricants and release compounds. Caster Ace No assures excellent casting release and superior lubrication of slides, cores, and ejector pins. Caster Ace No does not harm paint or plating (after conventional cleaning). It wets out superbly on hot dies and prevents soldering. 1. Excellent casting release 2. Excellent casting surfaces 3. No build up or clogging of spray heads 4. Suitable range is medium to high temperature 5. No hazardous ingredients Start with a 80:1 dilution, extend as release permits. Ratios as high as are common. Appearance: White, creamy fluid Specific Gravity(15): Viscosity(25): 4.0Mps None P H:

13 CASTER ACE NO (Water soluble lubricant for Aluminum die-casting.) Caster Ace No is a water soluble emulsion type die release agent, which is based on refined mineral oils and high purity organic synthetic compounds. It is usually determined by ingredients of a die lubricant at what temperature the die lubricant will start wetting the die surface. The die wetting temperature of Caster Ace No.2002 is 320 degrees Caster Ace No.2002 adheres to a die surface of high temperature, while, even under relatively low temperature and it will provide a good die release under a wide range of die temperatures. 1. Excellent casting surfaces 2. No build up or clogging of spray heads 3. Suitable range is medium to high Temperature Appearance: White to light yellow Specific Gravity(15): 0.98 Viscosity(25): 8.0Mps P H: 8.9 None 1. Dilute with water 2. For ADC10 and 12, we recommend an initial dilution rate of to For ADC6, we recommend an initial dilution ratio of to

14 CASTER ACE NO (Water soluble lubricant for Aluminum and Magnesium die-casting.) Caster Ace No is a water soluble emulsion type die release agent which is based on refined mineral oils and high purity organic synthetic compounds, and effective for small medium castings to thin walled casting. Caster Ace No has the excellent extensibility and ability to adhere to the die surface of high temperature and is made for rather special attention for surface finish and suitable for small medium sized complicated castings to thin walled castings. 1. Good Surface finish 2. Excellent lubrication and fluidity 3. No problem of build-up. 4. Contains no materials that are harmful to humans. 1. For average Aluminum jobs, dilute No. 220 with 60 to 100 parts of water. 2. Dilute with water Appearance: Milky-white emulsion None Specific Gravity(15): 0.98 Viscosity(25): 4.5Mps P H:

15 Plunger Ace No. 21 (Water based plunger tip lubricant) Plunger Ace No. 21 provides benefits to the working environment by reducing smoke, improving cleanliness, and enhancing fire safety. Plunger Ace No.21 excellent in adhesion and dispersion under high temperatures, and it contains ingredients, which reduce the wear of tips, and sleeves remarkably as demonstrated by its superb load with standability. 1. None Pigment Product for small and middle sized machine 2. Excellent lubricity. 3. Forms a film possesses excellent heat. 4. Contains wax and does not pile up around the pour hole Appearance: Milk-yellow Specific Gravity(15): Viscosity(25): 5.0Mps PH: Drip and air-dispersion. (air-dispersion applied immediately after dripping) 2. Spraying. (available with Nichibei s mixing Block ) These applications, as well as other methods of application may be suitable for your working conditions

16 Plunger Ace No. 25 (Water based plunger tip lubricant) When using water based plunger tip lubricant, it is very important to disperse it as widely as possible upon its initial application, because water based one does not spread after surface contact also create a thinner film, which will help to insure the complete vaporization of the water before the molten metal is injected into the mold. Therefore, it is best to apply Plunger Ace No. 25 by dripping the lubricant into the sleeve from the pour hole and swiftly dispersing it with a blast of compressed air. 1. Contains carefully selected ingredients, which ensure good performance. 2. Forms a strong film, which possesses excellent heat resistance and lubricity 3. Does not affect the castings 4. Will not clog spray nozzles or build up. 5. Contains nothing that would be injurious to workmen under normal conditions of use Appearance: Black emulsion Specific Gravity(15): 1.01 Viscosity(25): 830Mps PH: Apply a quick blast of compressed air blow immediately after dripping. No 25 will disperse ideally if the compressed air is discharged within 0.5 seconds after dripping. 2. The blast of compressed air should be for a period of two seconds or more. 4kg/cm air pressure or more is desirable for the compressed air. 3. A copper pipe for the compressed air should be 4mm or more (in inside diameter). An inside diameter of 6mm would be better when the pipe is longer than 3 meters

17 Plunger Ace No. 30 (Water based plunger tip lubricant) Plunger Ace No. 30 provides benefits to the working environment by reducing smoke, improving cleanliness, and enhancing fire safety. Plunger Ace No.30 excellent in adhesion and dispersion under high temperatures, and it contains ingredients, which reduce the wear of tips, and sleeves remarkably as demonstrated by its superb load with standability. 1. None Pigment Product for middle sized machine 2. Excellent lubricity. 3. Forms a film possesses excellent heat. 4. Contains wax and does not pile up around the pour hole Appearance: Milk-yellow Specific Gravity(15): Viscosity(25): 5.5Mps PH: Drip and air-dispersion. (air-dispersion applied immediately after dripping) 2. Spraying. (available with Nichibei s mixing Block ) These applications, as well as other methods of application may be suitable for your working conditions

18 Plunger Ace No. 51 (Non-Graphite plunger tip lubricant) Plunger Ace No. 51 is non-graphited, milk-yellow color plunger tip lubricant, and it has an adequate viscosity for automatic application. Plunger Ace No. 51 provides a heat resistive protective film on all the moving parts operating at high temperature, and permits operation of the injection system at maximum efficiency. 1. Very economical, as a special effort is made to minimize exvess run-off 2. Will not stain castings and keep the workshop clean. Appearance: Milk-yellow Specific Gravity(15): 0.98 Viscosity(25): 2000Mps 1. Plunger Ace No.51 is generally used in automatic lubricators 2. When using in an automatic lubricator, remove the cap and insert the intake pipe. 3. If an exclusive container is used for the system, be careful when you replenish the container with the lubricant not to mix in dust or other foreign materials, which might later become a serious problem. 4. Plunger Ace No. 51 is usually used without being diluted, but if spray application is desired, it can be diluted with kerosene until its viscosity becomes low enough to spray

19 Plunger Ace No. 58 (Non-Graphite plunger tip lubricant) Plunger Ace No. 58 is a non-graphite plunger lubricant which is composed of high quality lubricating oils and effective additives. Plunger Ace No. 58 is designed for use in automatic lubricating systems (available for any lubricating method adopted by Japanese die cast machine makers). Plunger Ace No. 67 has adequate viscosity and properties for automatic application, but also can be applied by hand application through brushing. 1. Will not stain the casting and keeps the workshop clean. 2. Excellent lubricity provided by the combination of high quality lubricating oil and effective additives. 3. Very neat and economical, since the smaller quantities required will minimize excess run-off. 4. Does no affect the casting even when injected into the mold along with the molten metal. 5. Will not clog feed lines or valves 6. Contains nothing that would be injurious to workmen under normal conditions of use. Appearance: Redish Brown Specific Gravity(15): 0.92 Viscosity(25): 710Mps 1. Plunger Ace No.58 is generally used in automatic lubricators 2. When using in an automatic lubricator, remove the cap and insert the intake pipe. 3. If an exclusive container is used for the system, be careful when you replenish the container with the lubricant not to mix in dust or other foreign materials, which might later become a serious problem. 4. Plunger Ace No. 58 is usually used without being diluted, but if spray application is desired, it can be diluted with kerosene until its viscosity becomes low enough to spray

20 Plunger Ace No. 66 (Oil based plunger tip lubricant) Plunger Ace No. 66 is a viscous compound containing micronized graphite, which prevents scoring of the tip, shot sleeve, movable core, etc. The qraphite and base oils in Plunger Ace No. 66 were selected after considering all the conditions of normal use, and have the most desirable chemical and physical qualities to function in the casting environment. This results in excellent efficiency. Plunger Ace No. 66 provides a heat resistant protective film on all the moving parts operating at high temperature. It prevents scoring of the tip and shot sleeve, and permits operation of the injection system at maximum efficiency thereby assuring that casting occurs at the desired pressure resulting in high density quality castings. It can be used safely. The use of this product in die casting does not produce any hazardous gasses. 1. It contains micronized lubricating graphite that will no separate or settle out even at high temp. 2. It is so efficient that smaller quantities can be used and to this reason it is extremely economical. 3. It reduces problems of gassing and adverse influences on castings. 1. Plunger Ace No.66 is generally used in automatic lubricators 2. When using in an automatic lubricator, remove the cap and insert the intake pipe. 3. If an exclusive container is used for the system, be careful when you replenish the container with the lubricant not to mix in dust or other foreign materials, which might later become a serious problem. 4. Plunger Ace No. 66 is usually used without being diluted, but if spray application is desired, it can be diluted with kerosene until its viscosity becomes low enough to spray Appearance: Black Specific Gravity(15): 0.96 Viscosity(25): 4500Mps

21 Plunger Ace No. 67 (Non-Graphite plunger tip lubricant) Plunger Ace No. 67 is a non-graphite plunger lubricant which is composed of high quality lubricating oils and effective additives. Plunger Ace No. 67 is designed for use in automatic lubricating systems (available for any lubricating method adopted by Japanese die cast machine makers). Plunger Ace No. 67 has adequate viscosity and properties for automatic application, but also can be applied by hand application through brushing. 1. Will not stain the casting and keeps the workshop clean. 2. Excellent lubricity provided by the combination of high quality lubricating oil and effective additives. 3. Very neat and economical, since the smaller quantities required will minimize excess run-off. 4. Does no affect the casting even when injected into the mold along with the molten metal. 5. Will not clog feed lines or valves 6. Contains nothing that would be injurious to workmen under normal conditions of use. Appearance: Light Brown Specific Gravity(15): 0.90 Viscosity(25): 530Mps 1. Plunger Ace No.67 is generally used in automatic lubricators 2. When using in an automatic lubricator, remove the cap and insert the intake pipe. 3. If an exclusive container is used for the system, be careful when you replenish the container with the lubricant not to mix in dust or other foreign materials, which might later become a serious problem. 4. Plunger Ace No. 67 is usually used without being diluted, but if spray application is desired, it can be diluted with kerosene until its viscosity becomes low enough to spray

DIE CASTING. This process if for high volume, high detail, and value added economically priced cast parts. HOW IT WORKS

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