Insulated Roof. High Performance Wall Panel System

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1 Insulated Roof & Wall Systems Optimo High Performance Wall Panel System

2 Optimo Series Incorporating superior airtightness as well as high R-value is a critical step to achieving an energy efficient LEED certified and net-zero energy building. Kingspan s Optimo Series gives you that, and more. Voted Product Innovation of the Year by Architectural Product Magazine The Optimo Series is available in both a non-profiled smooth or embossed texture, creating a modern and sleek building envelope. Optimo s single component system can reduce on-site installation time by up to 50% compared to traditional site assembled systems. The Optimo Series is suitable for high volume, large scale, new and retrofit applications across the commercial and industrial sectors. Where do you start? With the EnvelopeFirst 2

3 Contents Optimo Smooth 4 Optimo Embossed 6 Design Flexibility 8 Build Speed 10 Thermal Performance 12 Testing and Approvals 13 Sustainability 14 Kingspan Service 15 Construction Details 16 Optimo installation procedure is detailed in the KS installation guide, available on our website. 3

4 Product Range Optimo Smooth Optimo Smooth wall system delivers a clean, smooth and aesthetically appealing modern building envelope solution. Product Specification Cover Widths: Panel Thickness: 2, 2.5, 3, 4 (Consult factory for 5 or 6 ) Panel Lengths: 6-0 to 20-0 Reveals: Standard 1 /8 vertical application. Standard 3 /8 horizontal application. Optional 1 to 6 horizontal application. Exterior Face: 22 Ga. Smooth Galvalume or G-90 galvanized pre-painted steel. Interior Face: 26 Ga. Shadowline profiled embossed Galvalume or G-90 galvanized pre-painted steel. Panel Joint: Double tongue and groove interlocking rainscreen joint. R-value (ASTM C518): 7.5 per inch. 4

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6 Product Range Optimo Embossed Optimo Embossed wall system delivers a flat appearance with a soft non-directional stucco embossed texture. Product Specification Cover Widths: Panel Thickness: 2, 2.5, 3, 4 (Consult factory for 5 or 6 ) Panel Lengths: 6-0 to 20-0 Reveals: Standard 1 /8 vertical application. Standard 3 /8 horizontal application. Optional 1 to 6 horizontal application. Exterior Face: 22 Ga. Smooth Galvalume or G-90 galvanized pre-painted steel. Interior Face: 26 Ga. Shadowline profiled embossed Galvalume or G-90 galvanized pre-painted steel. Panel Joint: Double tongue and groove interlocking rainscreen joint. R-value (ASTM C518): 7.5 per inch. 6

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8 Product Range Design Flexibility Kingspan s Optimo Series wall system offers designers a comprehensive range of accessories to finish the building. Vertical Joint Components Optimo with trimless ends and gasket Optimo with top hat Accessories Accessories Vertical Joint Gasket Aluminum top hat with Santoprene rubber gasket Aluminum top hat with recessed insert Aluminum top hat with flush insert 8

9 Corner Options Optimo preformed corners The Optimum Corner the slim sight lines create a visually striking appearance for the building s all-important wall envelope. Optimo with corner extrusion Optimo with trimmed corner 9

10 Performance Benefits Build Speed Insulated metal panels as a single component system increases speed of build, minimizes delays and the need for multiple trades. 1 Single Component Vs Aluminum Composite Metal Panels Insulated Metal Panel Building Systems Component Analysis Assemblies with multiple components are more likely to experience delays in construction due to the scheduling of multiple trades. System # of Components Components Insulated Metal Panels 1 Foamed-in-place Insulated Metal Panel with pre-finished exterior / interior metal skins Traditional Metal Cladding 5 Interior metal cladding; Infill metal studs; Batt insulation; Vapor barrier; Exterior metal cladding Single Skin Metal Cladding 4 Interior gypsum; Infill metal studs; Draped vinyl faced fiberglass batt; Exterior metal cladding Aluminium Composite Metal Panels 5 Interior gypsum; Infill metal studs; Vapor barrier; Rigid insulation; ACM panel Exterior Insulated Finish 11 Interior gypsum; Vapor barrier; Infill metal studs; Batt insulation between System (EIFS) studs; Gypsum sheathing; Trowel applied air barrier; Abrasive (Insul); EPS Insulation; Base Coat; Reinforcing Mesh; Finish Coat Masonry Veneer 7 Interior gypsum; Vapor barrier; Infill metal studs; Batt insulation between studs; Gypsum sheathing; Building wrap (air barrier); Brick or Arch Block Tilt-Up Concrete Panels 6 Interior gypsum; Vapor barrier; Infill metal studs; Batt insulation; Concrete tilt-up panel; Caulk joints Precast Concrete Panels 2 Precast Concrete Panel; Caulk joints 10

11 Performance Benefits Building Envelope Case Study Consultants for a large retail chain estimate construction schedule time savings of up to five weeks were achieved in a multiple unit construction program with insulated metal panels. An average retail store with profits of $35,000 a week can potentially save $175,000 profit in this time as the building is open for business and revenue is generated. Construction Schedule Area - 100,000ft 2 Kingspan Insulated Panels 5 weeks Site Assembled Multi-Part Built-Up Systems 10 weeks No. Weeks 11

12 Performance Benefits Thermal Performance Kingspan insulated wall systems offer superior R-values with unparalleled thermal performance during service life, all built-in to a single off-site, factory assembled insulated panel. Superior Airtightness & Weathertightness One of the biggest sources of building heat loss (or heat gain) is air leakage i.e. leaky buildings. Kingspan panels are rigorously tested to ensure that they remain both airtight and weathertight over the life of a building. High R-value Optimo s insulating core provides superior thermal performance with tested R-values of 7.5 per inch. Most importantly, the insulation is exterior to the building structure. This feature provides the best possible thermal envelope by reducing thermal bridging typical of cavity insulation systems. In addition, the panels feature excellent foam-to-foam contact, which provides an unbroken thermal shield against heat transfer. Continuous insulation No gaps or pockets Single component Moisture resistant Airtight joint performance Accelerated build speed reduces onsite time by up to 50% 12

13 Performance Benefits Testing and Approvals Performance Requirements and Product Listings: Kingspan insulated panels meet specific building envelope performance criteria and requirements stipulated by US and Canadian building codes. Panels are tested in accordance with UL, ULC, FM and ASTM approval standards, testing methods and procedures. Kingspan insulated panels are listed by FM Global and Warnock Hersey. Test Procedure Results Fire FM-4880 Passed: Class 1 Fire Rating of Insulated Wall or Wall and Roof / Ceiling Panels, Interior Finish Materials or Coatings, and Exterior Wall Systems ASTM E84 Flame spread <25, smoke developed <450 CAN/ULC-S101 CAN/ULC-S102 CAN/ULC-S127 CAN/ULC-S134 ULC/ORD-C376 NFPA 259 NFPA 268 NFPA 285 Fire endurance tests: 10 min and 15 min stayed in place Flame spread: 20, Smoke developed: 350 for panel with facings Flame spread <500 for foam core Passed: Standard method of test for fire of exterior wall assemblies Passed: Fire growth of foamed plastic insulated building panels in a full scale room configuration Tested for potential heat of building materials Passed: Standard test method for determining ignitability of exterior wall assemblies using a radiant heat energy source Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components. Structural FM-4881 Passed: Class +110/-154 Zone H Class +100/-140 Zone HM LM ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available Thermal Performance ASTM C518 R-value per inch = 7.5 h. ft 2. F/Btu. in Air Infiltration ASTM E CFM/ft 2 of Panel Area at 6.24 psf Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure AAMA Dynamic water pressure testing no sign of water leakage at 15 psf Fatigue Tests Cyclic test to positive and negative The panels exceeded 2 million alternate cycles wind loading to ± L/180 deflection without failure or damage Bond Strength ASTM D1623 Panels tested for tensile bond strength of metal to foam Sample placed in an autoclave device and pressurized to 2 PSI at 212 F for 2 1 / hours 2 No skin delamination with direct pull off pressure up to 1188 psf The above tests were conducted on various Kingspan products, and not all products may comply with the tests shown. If you have any questions on a specific product and/or test, please ask a representative of Kingspan Technical Services. Kingspan does not assure compliance with any plans or specifications and it remains the responsibility of the customer to confirm compliance of the product with applicable local, state and national codes and other laws or regulations. 13

14 Performance Benefits Sustainability Building professionals and owners today share a newfound enthusiasm for building envelope performance. Driving this focus are mandates for green building, a focus on energy efficiency and recognized ROI. For LEED information visit us/sustainability/ leedinformation EnvelopeFirst Kingspan s EnvelopeFirst is a design strategy for optimizing a building s performance and the first step towards NetZero energy. The EnvelopeFirst approach to design focuses on enclosure performance, including durability, airtightness, and better moisture and thermal control. Testing and field results show that insulated metal panels (IMPs) contribute to ROI and energy efficiency. Start with the Path to NetZero Kingspan s long-term mission will see all our facilities achieve NetZero energy consumption by NetZero Energy buildings, in the simplest terms, produce as much energy as they consume. Our insulated metal panels are a cost effective step to this high performance goal, offering a building envelope with functionality and design possibility. EPD (Environmental Product Declaration) Kingspan Insulated Panels North America, has been awarded the first of its kind UL certified ISO compliant Environmental Product Declaration (EPD). What is an EPD An EPD is a third party verified, internationally recognized disclosure of a product s environmental impact based on a cradle to grave life cycle assessment. Goal of an EPD An EPD s goal is transparency. Knowing what s in the product you chose and its environmental impact. UL Environment Certified To add credibility to our findings, we engaged UL Environment to verify the results of our EPD. UL have been impartially assessing products since 1894 for safety and viability and have conducted numerous environmental evaluations. UL certified EPDs are based on ISO compliant standards. Our Path to NetZero app is a unique tool for the building industry that simulates the process of achieving high performance and NetZero energy buildings. Results indicate estimated energy cost savings, CO 2, ROI and contributions to LEED points gained by using Kingspan Insulated Panels. To learn about our sustainability journey and download the EPD or App, visit: 14

15 Performance Benefits Kingspan Service Technical Service Kingspan provides a comprehensive technical advisory service to assist architects, engineers, specifiers and installation contractors with building design, product application and site work installation training and challenges. Energy Service Kingspan offers a performance energy modelling service on select projects to help design teams understand scenarios contributing to optimizing the energy efficiency of insulated metal panel assemblies based on meeting or exceeding ASHRAE 90.1 requirements. Langley, BC Caledon, ON Customer Service Our dedicated team provides focused customer service for all pre and post-order administration, delivery scheduling, and installer support, ensuring a seamless coordinated customer experience. Modesto, CA Columbus, OH Marketing Support Deland, FL Our marketing team aims to provide a fast turnaround on standard sample and literature requests, eliminating delays with planning and client approval of material, so that your project begins on time. Additional marketing support is provided through the use of project case studies. Field Service Support Kingspan s Field Service Engineering Team offer customers free contractor training on the installation of new and existing products, site inspection services as well as advice on mechanical handling solutions. Sales Team Our regionally based sales team can provide assistance on any project from the design stage through to site installation. Find your local sales rep on our website. Canada - USA - us: Technical and Energy Services: technicalservice@kingspanpanels.com Installation: installation@kingspanpanels.com Marketing: marketingdept@kingspanpanels.com Samples: samplesdept@kingspanpanels.com Follow Kingspan on: 15

16 Kingspan USA Deland, FL; Modesto, CA; Kingspan Canada Caledon, ON; Langley, BC; / Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. Issue 3: 01/2016