Filtration. Eigenmarken Filterhilfsmittel. Eigenmarken Kerzen Kieselgur Perlite Filterschichten

Transcription

1 Filtration Eigenmarken Filterhilfsmittel Kieselgur Perlite Filterschichten

2 Vulcostar Filterkerzen Vulcostar BF 30 DOE PP Vulcostar BF 30 A PP Vulcostar A 10 PP Vulcostar A 50 PP Vulcostar A 100 PP Vulcostar A 4.5 PES Vulcostar A 6.5 PES Vulcostar A 2.0 PTFE Bierfiltration, Wickelkerze, 3 Mikron nominale Abscheiderate, ohne Adapter Bierfiltration, Wickelkerze, 3 Mikron nominale Abscheiderate, mit Adapter Plissierte Tiefenfilterkerze, 1.0 Mikron absolute Rückhalterate, Polypropylen Plissierte Tiefenfilterkerze, 5.0 Mikron absolute Rückhalterate, Polypropylen Plissierte Tiefenfilterkerze, 10 Mikron absolute Rückhalterate, Polypropylen Plissierte Tiefenfilterkerze, 0.45 Mikron absolute Rückhalterate, Polyethersulfon Plissierte Tiefenfilterkerze, 0.65 Mikron absolute Rückhalterate, Polyethersulfon Plissierte Tiefenfilterkerze, 0.2 Mikron absolute Rückhalterate, Polytetrafluorethylen Vulcostar N 10 PP Vulcostar N 50 PP Vulcostar N 100 PP Plissierte Tiefenfilterkerze, 1.0 Mikron nominale Rückhalterate, Polypropylen Plissierte Tiefenfilterkerze, 5.0 Mikron nominale Rückhalterate, Polypropylen Plissierte Tiefenfilterkerze, 10 Mikron nominale Rückhalterate, Polypropylen Vulcostar Super 10 PP Vulcostar Super 50 PP Vulcostar Super 100 PP Membranfilterkerze, 1.0 Mikron absolute Rückhalterate, Polypropylen Membranfilterkerze, 5.0 Mikron absolute Rückhalterate, Polypropylen Membranfilterkerze, 10 Mikron absolute Rückhalterate, Polypropylen Vulcostar Super 4.5 PES Vulcostar Super 6.5 PES Vulcostar Super 2.0 PES Membranfilterkerze, 0.45 Mikron absolute Rückhalterate, Polyethersulfon Membranfilterkerze, 0.65 Mikron absolute Rückhalterate, Polyethersulfon Membranfilterkerze, 0.20 Mikron absolute Rückhalterate, Polyethersulfon Vulcostar N 80 PP Vulcostar N 200 PPMB DOE Vulcostar A 12 PP 20 Gelman DOE `` Vulcostar N 10 PP DOE Plissierte Tiefenfilterkerze, 8.0 Mikron nominale Rückhalterate, Polypropylen "Melt Blown" Filterkerze, 20 Mikron nominale Abscheiderate, ohne Adapter Plissierte Tiefenfilterkerze, 1.2 Mikron absolute Rückhalterate, PP, 20 Zoll, Gelman Adapter Plissierte Tiefenfilterkerze, 1.0 Mikron nominale Rückhalterate, Polypropylen, ohne Adapter Standardadapter Lagerware Standardlänge Lagerware "Style 7" / Code 7 / 226 mit 2 externen Dichtungsringen und Spitze / Sartorius Zoll / 750 mm Alle Informationen dieses Datenblattes basieren auf unserem Wissens- und Erfahrungsstand zum Zeitpunkt der Erstellung (Mai 2011). Aufgrund unterschiedlichster Gegebenheiten kann dieses Datenblatt nur Empfehlungscharakter haben. Unser erfahrenes Team steht Ihnen für alle Fragen gerne zur Verfügung. Bitte beachten Sie länderspezifische Bestimmungen.

3 Vulcostar BF Polypropylen string or cotton string reeled on a PP / SS core High flow rates Good chemical compatibility and low cost High ability to corrosionresistant Easy installation, replacement and maintenance / cotton Core: SS304 / O ring / Gasket: Silicone / EPDM / Viton / Nitrile / Teflon Pore size (µm), nominal retention rate: 3.0; 5.0; 10.0; 20.0 Outer diameter: 63 / 65 mm Endcaps: standard DOE, other adapters on request Length (10 =254 mm): 10, 20, 30, 40 Effective filtration area (10 ): 0.6 M2 Maximum working temperature: 80 C Maximum differential pressure: 4.1 bar at 25 C ph value: 1-13 Global migration test Vulcostar cartridges meet European directives 82/711/EEC, 80/128/EEC, 92/39/EEC, 93/8EEC, 2202/72EC and 2004/19/EC migration test for extractable components Biological safety All material comply to the USP specifications for class VI biological tests for plastics Chemical resistance Resistant against slightly oxidising and reducing reagents, galvanic liquids, organic solvents

4 Melt-blown One step melt-blown forming with polyproplene High flow rates Excellent ability of dirty - holding Low cost, economic choice for all prefiltration Easy installation, replacement and maintenance melt blown Core: without (polypropylene core is for optional) O ring / Gasket: Silicone / Viton / TEV / EPDM Pore size (µm): 1 µm, 5 µm, 10 µm, 20 µm, 40µm Outer Diameter (OD): 60mm or 63mm Length (inch) (10 = 254 mm): 10, 20, 30, 40 Endcaps: DOE Normal working temperature: 50 C Maximum working temperature: 90 C (P 1.0 bar) Maximum differential pressure: 4.2 bar PH value: 1-13 Strick test before packing Quality Assurance ISO 9001:2000 certified company Pharmaceutical grade material Pharmaceutical grade workshops (according to GMP) Strick test before packing Applications (mainly for prefiltration or coarse filtration) Prefiltration for water purification Coarse filtration for all kinds of beverage and wine Prefiltration for microelectronic and medicine industries

5 Vulcostar N 10 / 50 / 80 / 100 PP Depth filter cartridges Wide chemical compatibility Suitable for Biologic, Pharmaceutical, APIs Industries Low pressure drop and high flow rate Economical choice for air or liquid filtration Downstream & Upstream Drainage: Outer Cage: Core: O ring / Gasket: Endcaps: Non-Woven Cloth Silicone / EPDM / Viton / Nitrile / Teflon standard 226, other adapters on request Pore size (µm), nominal retention rate: 0.1; 0.2; 0.45; 1.0; 5.0; 8.0; 10.0 Outer Diameter(OD): 70 mm Length ( 10 =254 mm ): 10, 20, 30, 40 Effective filtration area (10 ): 0.6 M2 Normal working temperature: 80 C Maximum working temperature: 90 C (P 1.0 bar) Maximum differential pressure: 4.2 bar ph value: 1-13 Sterilisation: not recommended 100% integrity test: 25 C; 95% Ethanol 0.6um 0.18 bar; 1.8um 0.15 bar; 3.0um 0.12bar Cartridge Rinse-up Cartridges will be cleaned by purified water 1/2

6 Vulcostar N 10 / 50 / 80 / 100 PP Purity Cartridges are free of surfactants, resins, binders and adhesives Liquid Retention Ratings (µm) Test Cartridge Designations 90% Efficiency 99% Efficiency Vulcostar N 1 PP Vulcostar N 2 PP Vulcostar N 4.5 PP Vulcostar N 10 PP Vulcostar N 50 PP Vulcostar N 80 PP Vulcostar N 100 PP Materials conform to the requirements of 21CFR part 177 of the U.S.Code of Federal Regulations and USP Class VI Biological Tests for Plastics Global migration test Vulcostar cartridges meet European directives 82/711/EEC, 80/128/EEC, 92/39/EEC, 93/8EEC, 2202/72EC and 2004/19/EC migration test for extractable components Biological safety All material comply to the USP specifications for class VI biological tests for plastics Chemical resistance Resistant against slightly oxidising and reducing reagents, galvanic liquids, organic solvents 2/2

7 Vulcostar A 10 / 50 / 100 PP Depth filter cartridges Absolute rated at 99.9% efficiency High quality hydrophobic polypropylene filter media Low pressure drop and high flow rate Economical choice for air and liquid filtration Downstream & Upstream Drainage: Outer Cage: Core: O - ring / Gasket: Endcaps: Non - Woven Cloth Silicone / EPDM / Viton / Nitrile / Teflon standard 226, other adapters on request Pore size (µm): 0.45; 1.0; 3.0; 5.0; 10.0 Outer Diameter (OD): 70 mm Length (10 = 254 mm): 10, 20, 30, 40 Effective filtration area (10 ): 0.6 M2 Normal working temperature: 80 C Maximum working temperature: 90 C (P 1.0 bar) Maximum differential pressure: 4.2 bar PH value: 1-13 Sterilisation: Autoclaving for 30 minutes at 121 C, under no end load conditions. In line steam is not recommended, maybe in line sanitized with hot water for 1 hour at 82 C. 100% integrity test: 25 C; 95% Ethanol 0.6um 0.18 bar; 1.8um 0.15 bar; 3.0um 0.12bar Cartridge Rinse-up Cartridges will be cleaned by purified water Purity Cartridges are free of surfactants, resins, binders and adhesives 1/2

8 Vulcostar A 10 / 50 / 100 PP Liquid Retention Ratings (µm) Test Cartridge Designations 90% Efficiency 99% Efficiency Vulcostar A 4.5 PP Vulcostar A 10 PP Vulcostar A 30 PP Vulcostar A 50 PP Vulcostar A 100 PP Materials conform to the requirements of 21CFR part 177 of the U.S.Code of Federal Regulations and USP Class VI Biological Tests for Plastics. Comply with current GMP requirements for large volume parenterals (LVP) and small volume parenterals (SVP). Global migration test Vulcostar filter cartridges meet European directives 82/711/EEC, 80/128/EEC, 92/39/EEC, 93/8EEC, 2202/72EC and 2004/19/EC migration test for extractable components Biological safety All material comply to the USP specifications for class VI biological tests for plastics Chemical resistance resistant against slightly oxidising and reducing reagents, galvanic liquids, organic solvents 2/2

9 Vulcostar A 2.0 PTFE Rinsed to 18 megaohm cm resistivity with pulsed, ozonated, UHP water Absolute rated at 99.9% efficiency 100% integrity test High temperature resist Thermally welded, eliminating adhesive extractables PTFE Downstream & Upstream Drainage: Outer Cage: Core: / SS304L O - ring / Gasket: EPDM / Viton / Nitrile / Teflon Pore size (µm): 0.20 Outer Diameter (OD): 70 mm Length (10 = 254mm): 10, 20, 30, 40 Effective filtration area ( 10 ): 0.6 M2 Normal working temperature: 65 C Maximum working temperature: 80 C ( P 2.0 bar ) Maximum differential pressure: 4.2 bar PH value: 1-14 Steam sterilisation: Autoclaving 121 C ± 2 C for 30 minutes 100% integrity test: purified water at 25 C 0.1um 4.0bar 0.2um 3.3 bar; 0.45um 2.1 bar Cartridge Rinse-up Cartridges will be cleaned by purified water Purity Cartridges are free of surfactants, resins, binders and adhesives. 1/2

10 Vulcostar A 2.0 PTFE Liquid Retention Ratings (µm) Test Cartridge Designations Vulcostar A 2.0 PTFE % efficiency Comply with current GMP requirements for Large Volume Parenterals (LVP) and Small Volume Parenterals (SVP). Global migration test Vulcostar cartridges meet European directives 82/711/EEC,80/128/EEC,92/39/EEC,93/8EEC,2202/72EC and 2004/19/EC migration test for extractable components Biological safety all material comply to the USP specifications for class VI biological tests for plastics Chemical resistance resistant against slightly oxidising and reducing reagents, galvanic liquids, organic solvents 2/2

11 Vulcostar A 4.5 / 6.5 PES Highly suitable for pharmaceutical filtration Absolute rated at 99.9% efficiency Naturally hydrophilic, require no prewetting before integrity test Specific pore morphology to ensure maximum performance in bacterial retention Low absoption to protein and superior flow rate Hydrophilic Polyethersulphone membrane Downstream & Upstream Drainage: Non-Woven Cloth Outer Cage: Core: O - ring / Gasket: Silicone / EPDM / Viton / Nitrile / Teflon Pore size (µm): 0.45, 0.65 Outer Diameter (OD): 70 mm Length (10 = 254 mm): 10, 20, 30, 40 Effective filtration area (10 ): 0.6 M2 Normal working temperature: 80 C Maximum working temperature: 90 C ( P 1.0 bar ) Maximum differential pressure: 4.2 bar at 50 C PH value: 2-13 Steam sterilisation: 121 C ± 2 C for 30 minutes Cumulative time: 7 hours 100% integrity test: purified water at 25 C 0.1um 4.0bar 0.2um 3.3 bar; 0.45um 2.1 bar Cartridge Rinse-up Cartridges will be cleaned by purified water Purity Cartridges are free of surfactants, resins, binders and adhesives. 1/2

12 Vulcostar A 4.5 / 6.5 PES Liquid Retention Ratings ( µm ) Test Cartridge Designations 99.9% efficiency Vulcostar A 4.5 PES 0.45 Vulcostar A 6.5 PES 0.65 Comply with current GMP requirements for Large Volume Parenterals (LVP) and Small Volume Parenterals (SVP). Global migration test Vulcostar cartridges meet European directives 82/711/EEC,80/128/EEC,92/39/EEC,93/8EEC,2202/72EC and 2004/19/EC migration test for extractable components. Biological safety All material comply to the USP specifications for class VI biological tests for plastics Chemical resistance Resistant against slightly oxidising and reducing reagents, galvanic liquids, organic solvents. 2/2

13 Vulcostar Super 2.0 / 4.5 / 6.5 PES Introduction Vulcostar Super cartridges are membrane cartridge filters optimized for the use in beverage applications, more particular for wine. Due tot he protection layer in glass fiber, the life of the membranes and the interval between cleaning cycles will be longer than the usual membrane filters. We have build up a profound knowledge in wine filtration over many years and have selected the ideal membrane structure to keep wine in it s unique properties (taste, colour, aroma). Our stringent quality control standards guarantee a consistent fitration performance and controlled pores size. The cartridges are constructed and assembled in a clean room and the materials used meet the requirements oft he USP class VI. Traceability: all cartridges are 100% traceable Sterilisation: Applications: autoclave, steam sterilisation or hot water sanitation. wine, beer, mineral water, fermenter streams Materials of construction Protective Layer: Glass fibre using an acrylic type binder Asymmetric Polyethersulfone Membrane Support Material, Hardware: Polypropylen Maximum Conditions Temperature: Differential Pressure Out In: In Out: Sterilisation: 80 C 5 bar at 20 C 2 bar at 20 C 121 C, 30 minutes Standard length: 30 Standard adapter: 226