Advanced hydraulic design of Pelton turbines

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1 Advanced hydraulic design of Pelton turbines Dr. Etienne Parkinson, Head R&D Vevey, Switzerland Coast Santiago, Coal Chile, Harbour November Hotel, Vancouver, 2010 BC April 16, 2014

2 Contents 1. Introduction 2. ANDRITZ Hydro from Water to Wire for a Sustainable Future 3. ANDRITZ Hydro Company & Technology overview 4. Questions & Answers 5. Conclusion 2

3 Introduction Why is Small Hydro required in the energy mix? A UN report was released on March 31, 2014, the third in a series by the IPCC (Intergovernmental Panel on Climate Change) designed to highlight the climate crisis now facing the planet is intended as an urgent wake-up call to nations to commit around 1-2% of GDP in order to replace power plants that burn fossil fuels, the major cause of global warming, with renewable sources. Mitigation of Climate Change, by the UN's IPCC, a panel of 200 scientists, make it clear that by far the most realistic option for the future is to triple or even quadruple the use of renewable power plants. Only through such decisive action will carbon dioxide levels in the atmosphere be kept below the critical level of 480 parts per million (ppm), before the middle of the century. If levels go beyond this figure, the chances of curtailing global mayhem are poor. 3

4 Contents 1. Introduction 2. ANDRITZ Hydro from Water to Wire for a Sustainable Future 3. ANDRITZ Hydro Company & Technology overview 4. Questions & Answers 5. Conclusion 4

5 Contents 1. Introduction 2. ANDRITZ Hydro from Water to Wire for a Sustainable Future 3. ANDRITZ Hydro Company & Technology overview 4. Questions & Answers 5. Conclusion 5

6 The ANDRITZ Group, Overview Company ANDRITZ AG, Graz, Austria (Group headquarters) More than 220 production and service sites worldwide Employees: approx. 23,700 worldwide as of December 31, 2013 Key figures 2012 Order intake: 5,611 MEUR Sales: 5,711 MEUR Net income (including non-controlling interests): 52 MEUR Equity ratio (as of end of 2013): 17% Products and services Plants and services for hydropower stations, the pulp and paper industry, the metalworking and steel industries, and the solid/liquid separation in the municipal and industrial sectors 6

7 Company Profile, A world market leader in most business areas HYDRO PULP & PAPER METALS SEPARATION 35-40%* 25-30%* 25%* 10%* Electromechanical equipment for hydropower plants (turbines and generators); pumps (e.g. for water transport and irrigation); turbogenerators for thermal power stations Systems and equipment for production of pulp, paper, tissue, and board; energy boilers; production equipment for biofuel/biomass; plants for production of nonwovens and plastic films Presses for metal-forming; systems for production and processing of stainless steel, carbon steel, and non-ferrous metal strip; industrial furnaces; resistance welding equipment Equipment for solid/ liquid separation for municipalities and various industries; systems and equipment for production of animal feed pellets * Average share of ANDRITZ GROUP s total order intake 7

8 Central Functions Andritz Hydro Global Organization ANDRITZ HYDRO Large Hydro Compact Hydro Service & Rehab Pumps Generator Turbo 8

9 Our ANDRITZ HYDRO Global Presence Hammerfest Jevnaker Glasgow Nälden Västerås Tampere Moscow Vancouver Spokane Lewiston Lachine Ravensburg Praha Pointe Claire Zurich, Peterborough Vevey, Kriens Vienna, Linz, Grenoble Weiz, Graz, Schio Chambly Tiszakécske Porto Madrid Charlotte Morelia Kiev Tbilisi Ankara Teheran Faridabad Bhopal Chengdu Hanoi Yangon Beijing Hangzhou Foshan Manila Bogota Caracas Lima Araraquara Campinas Sao Paulo Johannesburg Kuala Lumpur Jakarta Santiago de Chile Melbourne Local Set-ups Local Set-ups with Manufacturing Christchurch 9

10 Products and Services, From Water to Wire Extensive know-how of products and systems - From Water to Wire within ANDRITZ HYDRO Gates Penstocks 3 Inlet valve 4 Turbine 5 Generator 6 Automation, Control & Protection 7 Medium voltage switchgear 8 Power transformer 9 High voltage switchgear (GIS) 10 Transmission line

11 Andritz Hydro Canadian Organization ANDRITZ HYDRO - CANADA Large Hydro Service & Rehab Compact Hydro Hydro Automation Rob Murray Yves Bourget Pierre Duflon Christian Roy LH BU GM SR BU GM CH BU GM AUT BU GM

12 ANDRITZ HYDRO Hammerfest, Tidal current energy ANDRITZ HYDRO Hammerfest One of the world s leading companies in development of technology for power generation from tidal currents occurring in coastal waters. History 1996 founding in Hammerfest 2003 world s first tidal current HS300 (300kW turbine) in Kvalsundet (near Hammerfest) 2011 successful installation of HS1000 (1000kW turbine) at EMEC/UK Shareholders ANDRITZ HYDRO Hammerfest Energi Iberdrola (Scottish Power Renewables) other North Norwegian shareholders 12

13 Contents 1. Introduction 2. ANDRITZ Hydro from Water to Wire for a Sustainable Future 3. ANDRITZ Hydro Company & Technology overview 4. Questions & Answers 5. Conclusion 13

14 Questions & Answers Any questions? 14

15 Contents 1. Introduction 2. ANDRITZ Hydro from Water to Wire for a Sustainable Future 3. ANDRITZ Hydro Company & Technology overview 4. Questions & Answers 5. Conclusion 15

16 Conclusion ANDRITZ Hydro is a global supplier from Water to Wire for hydropower plants providing sustainable, renewable and environmentally friendly solutions ANDRITZ Hydro Small Hydro 2014 Summit attendees: Robert IANTRIA, Compact Hydro Business, Sales Manager, Western Region Chadi MOURAD, Automation Business, Sales Manager Gary BROADHURST, Manager Business Development, Western Canada Thank you! Please see our web site:

17 ANDRITZ HYDRO Your partner for renewable and clean energy 17

18 Back-up Slides BACK-UP SLIDES 18

19 Hydro Power Plants Large Hydro Water to Wire supply / installation of Hydro power plants. Scope: Engineering, design, model testing, purchasing, manufacturing, assembly, project management, all mechanical and electrical equipment, monitoring and diagnosis systems Turbines, all types Digital speed governors Shut - off valves Generators and excitation systems Automation, control, protection and synchronization Site management, installation, commissioning, testing, training Large rehabilitation projects 19

20 Small Hydro Power Compact Hydro Products and services for small and medium hydro power plants up to 30 MW power output per unit. Scope: Shorter periods for implementation Efficient power generation with environmental compatibility Full-liner for electromechanical equipment Modular design of turbine systems Delivery of components: preassembled checked Short assembling and commissioning time ECO Bulb TM low head applications 20

21 Modernization Service & Rehab Solutions, products and services over the entire life cycle of the hydro power plant. Scope: Plant assessment General overhaul / rehabilitation Upgrading / modernization Feasibility studies Residual life analysis Risk assessment Maintenance contracts Spare parts management Fault analysis and troubleshooting Online Monitoring- & Diagnosis systems DIA TECH Training services Service technicians 21

22 Automation and Electrical Balance of Plant Automation, Controls, Protection, Excitation and Governors ANDRITZ Hydro Automation (HEMI) provides total electrical system solutions including: Automation and SCADA systems PLC based Unit and Plant Controls Protection Systems (Unit, Plant, Transformer, Line) Excitation Systems (AVR or Static) PLC based Digital Speed Governors and Hydraulics Electrical Power Systems (Switchgear, Transformers, AC/DC auxiliary power, etc.) Engineering Studies and all Design Documentation Installation and Commissioning Services 22

23 Hydro Mechanical Structures Penstocks & Gates All kinds of gates and penstocks for hydro power plants, water supply and irrigation projects. Scope: Design, engineering, project management, shop - and field fabrication, installation, testing, commissioning and rehabilitation Exposed and embedded penstocks Pipe bridges and steel tunnel linings Manifolds and bifurcations Radial gates, flap gates Intake and outlet equipment Bottom outlets (H > 180 m) Spillway and ship lock equipment Trash racks and raking equipment Hydraulic & mechanical hoists Automation, controls & auxiliary equipment 23

24 Quality All operational Divisions and Subsidiaries are certified according to the Standards ISO 9001, ISO and OHSAS Q u a l i t y one c a n r e l y o n! 24

ANDRITZ MeWa GmbH State-of-the-art recycling technology

ANDRITZ MeWa GmbH State-of-the-art recycling technology GmbH State-of-the-art recycling technology The ANDRITZ GROUP Overview Company ANDRITZ AG, Graz, Austria (Group headquarters) More than 220 production and service sites worldwide Employees: approx. 23,900