SUBMERSIBLE PUMPS AFP 0831 to 2046
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1 SUBMERSIBLE UMS AF 0831 to 046 DIN/EN Robust, reliable sewage pumps from 1.3 to kw for pumping wastewater and sewage from buildings and sites in private, commercial, industrial and communal areas. Available with or s Applications ABS centrifugal pumps of the AF series have been designed for economical and reliable pumping of sewage from private, commercial, communal and industrial sources. They are suitable for clear and wastewater, and for sewage and sludge containing solid and fibrous material as well as for gaseous liquids. Used in conjunction with the ABS automatic coupling system the below ground level wet installation is a particularly economical solution. It avoids the necessity to enter sump to remove pump. The pumps are also suitable for portable applications as well as for horizontal or vertical dry installation. These pumps are available both in standard and in explosionproof versions in accordance with international standards e.g. EExd II BT4 and FM. Maximum ambient temperature +40 C, information on applications at other temperatures available on request. Construction The water-tight fully flood-proof motor and pump section form a compact and robust unit. Motor Three-phase squirrel-cage motor 400 V3-, 50 Hz, -pole (900 min -1 ), and, protection type I 68, stator insulation class F, for 155 C, direct starting up to 3 kw, from 4 kw is star-delta or direct starting possible. Motors with other operating voltages and frequencies are available. Rotor shaft is supported in lubricated for life maintenance-free ball-bearings. Shaft sealing between motor and hydraulic section by means of high quality sealing unit using a silicon carbide mechanical seal, independent of direction of rotation and resistant to temperature shock. Seal monitoring: DI-System* DI-system with a sensor in the oil chamber and motor chamber to give a timely indication that an inspection is due and leakage at the shaft seal has occurred. Temperature monitoring* TCS-Thermo-Control-System with thermal sensors in the stator to give a warning and switch off the pump should overheating of the motor occur and switches on automatically after cooling down. Motor cooling As standard supplied without cooling jacket for free circulation cooling. Optional with jacket cooling system (M-motors only), Closed cooling system on ME models. Hydraulics System consisting of spiral bottom plate with waved shearing cutting edge, and ABS channel type impeller, prevents blockage of the impeller where large quantities of solid or fibrous matters are present. for pumping of materials which tend to rope. Discharge outlet Discharge outlet with DIN-flange: DN 80, 100, 150 and 00. * Standard on M-motors, optional on S-motors For wastewater and for sewage and sludge containing solid or fibrous particles and storm water Hydraulic design with System or s Jacket cooling system as an option Automatic seal and temperature monitoring at all times High operational reliability even under continuous operating conditions Available in transportable execution High performance and output In standard or Ex-versions Materials Motor housing Cast Iron GG-5 Rotor shaft Stainless steel (AISI 40) Volute Cast Iron GG-5 Impeller CB Cast Iron GG-5 Impeller Vortex Cast Iron GG-5 Fasteners in contact with medium _ Stainless steel (AISI 316) Options Rotor shafts Stainless steel (AISI 316) Impellers Stainless steel (AISI 39) Certain models (classified as SX) are also available entirely in stainless steel for chemical and corrosive applications. Surface hardened impeller and bottom plate versions available for special applications-contact ABS for details
2 SUBMERSIBLE UMS AF 0831 to 046 Technical Data ump type Motor power* Speed Rated Rated current Starting Cable type** Weight at 50 Hz voltage at 400 V without/with Impeller 1 cooling jacket Hydraulics Motor size kw kw min -1 V 3 ~ A 400 V 0-40~ V kg AF 0831 M 15/4 (3) dir. (1) (1) 78 / M /4 () dir. (1) (1) 78 / M 30/4 (1) dir. (1) (1) 80 / S /4 ()(3) dir. (5) (5) 45 / n.a M 13/6 (1)()(3) dir (1) (1) 76 / 88 AF 083 M 70/ (1)()(3) Y () () 105 / M 40/ (4) Y () () 81 / 93 AF 0834 M 110/ (1)()(3)(4) Y () (3) 95 / 103 AF 0841 M 15/4 (1)()(3)(4) dir. (1) (1) 78 / M 30/4 (A) dir. (1) (1) 80 / S /4 (1) dir (5) (5) 56 / n.a S 13/4 ()(3)(4) dir. (5) (5) 41 / n.a M 13/6 (1)()(3)(4) dir (1) (1) 76 / 88 AF 084 M 40/ (1) Y () () 81 / 93 AF 0844 M 110/ (1) Y () (3) 110 / M 70/ () Y () () 100 / 110 AF 1031 M 30/4 (1) dir. (1) (1) 80 / M /4 () dir. (1) (1) 78 / M 15/4 (3) dir. (1) (1) 78 / M 13/6 (1)()(3) dir. (1) (1) 76 / 88 AF 103 M 90/4 (A) Y () (3) 10 / M 60/4 (1) Y () () 110 / M 40/4 () Y () () 107 / M 30/6 (1)() Y () () 107 / 13 AF 1033 ME 185/4 (1) Y (3) (4) 90 / ME 160/4 ()(3) Y (3) (4) 85 / ME 110/4 (4) Y () (4) 80 / ME 90/6 (1)()(3)(4) Y (3) (4) 85 / 315 AF 1034 ME 00/ (1)()(3)(4)(5)(6) Y (3) (4) 30 / ME 185/ (7) Y (3) (4) 5 / ME 150/ (8) Y (3) (4) 0 / 50 AF 1041 M 30/4 (1)() dir. (1) (1) 80 / M /4 (3) dir. (1) (1) 78 / M 15/4 (4) dir. (1) (1) 78 / M 13/6 (1)()(3)(4) dir. (1) (1) 76 / 88 AF 104 M 90/4 (A) Y () (3) 117 / M 60/4 (1)() Y () () 110 / M 40/4 (3) Y () () 107 / M 30/6 (A)(1)()(3) Y () () 107 / 13 AF 1043 M 70/ (1) Y () () 105 / 11 AF 1045 ME 0/4 (A) Y (3) (4) 300 / ME 185/4 (1) Y (3) (4) 90 / ME 160/4 () Y (3) (4) 85 / ME 140/4 (B) Y (3) (4) 85 / ME 110/4 (3) Y () (4) 80 / ME 90/6 (1)()(B)(3) Y (3) (4) 85 / 315 AF 1048 ME 00/ (1) Y (3) (4) 50 / ME 185/ () Y (3) (4) 45 / ME 150/ (3) Y (3) (4) 40 / 65 AF 1049 M 90/4 (A)() Y () (3) 19 / M 60/4 (3) Y () () 119 / M 40/4 (4) Y () () 111 / M 30/6 (A)()(3)(4) Y () () 117 / 139 AF 1533 ME 185/4 (1) Y (3) (4) 95 / ME 160/4 ()(3) Y (3) (4) 90 / ME 110/4 (4) Y () (4) 85 / ME 90/6 (1)()(3)(4) Y (3) (4) 90 / 30 AF 1541 M 90/4 (A) Y () (3) 1 / M 60/4 (1)() Y () () 110 / M 40/4 (3) Y () () 107 / M 30/6 (A)(1)()(3) Y () () 107 / 13 AF 1543 ME 0/4 (A) Y (3) (4) 300 / ME 185/4 (1) Y (3) (4) 95 / ME 160/4 () Y (3) (4) 90 / ME 140/4 (B) Y (3) (4) 90 / ME 110/4 (3) Y () (4) 85 / ME 90/6 (1)()(B)(3) Y (3) (4) 90 / 30
3 SUBMERSIBLE UMS AF 0831 to 046 Technical Data ump type Motor power* Speed Rated Rated current Starting Cable type** Weight at 50 Hz voltage at 400 V without/with Impeller 1 cooling jacket Hydraulics Motor size kw kw min -1 V 3 ~ A 400 V 0-40~ V kg AF 1546 M 90/4 (A) Y () (3) 1 / M 60/4 () Y () () 110 / M 40/4 (4) Y () () 107 / M 30/6 (A)()(4) Y () () 107 / 13 AF 045 ME 0/4 (1) Y (3) (4) 330 / ME 185/4 (1) Y (3) (4) 330 / ME 160/4 ()(3) Y (3) (4) 35 / ME 110/4 (4) Y () (4) 30 / ME 90/6 (1)()(3)(4) Y (3) (4) 35 / 355 AF 046 ME 140/6 (1) Y (3) (4) 330 / ME 110/6 () Y (3) (4) 35 / ME 90/6 (4)(5) Y (3) (4) 35 / 355 = ower taken from mains; = ower at motor shaft 1 Standard execution is with 10 m cable and free cable ends. **Cable type: (1) Special rubber 7G1.5 (3) Special rubber 10G.5 () Special rubber 10G1.5 (4) Special rubber 4G4 + x 0.75 (5) Special rubber 4G1.5 (7G1.5 for Ex or special versions) Installation Options There are four basic types of installation of the AF umps: Wet Installation stationary For stationary underfloor wet installation in collection sump with ABS coupling pedestal and single guide tube. Wet Installation transportable For speedy applications in emergency situations or for service applications. Dry Installation horizontal For flood-proof installation in pump stations or fitted to a tank. Dry Installation vertical For flood-proof fitting in pump stations with separate collection sump. Accessories ABS Coupling edestal with bracket Guide tube with pipe retainer Chain with shackle Check valve Gate valve Accessories Discharge elbow with flange Flanged sleeve Discharge hose with hose clips Skirt base Chain with shackle Accessories Volute support Head support with vibration damper Intermediate flanged piece with cleaning ing Check valve and gate valve Accessories Ground support frame Suction bend with flanges Discharge elbow with flanges Check valve Gate valve ABS Coupling System for Wet Installation The fixed underfloor wet installation in a collection sump with the ABS coupling pedestal and single guide tube is a particularly economical solution which also helps to preserve the environment. The ABS automatic coupling system ensures a quick and rational installation and operation of the pump. The ABS pedestal is fitted on the sump floor during erection of the pumping station, and connected to the discharge line. A guide tube connects the pedestal with the pipe retainer at the ing of the sump. The ABS submersible pump is lowered along the guide tube, and reaches automatically its correct operating position. It seals automatically on the pedestal by its own weight. A particularly advantageous feature of the ABS automatic coupling system is that it facilitates checking and inspection work. The pump is simply raised out of the sump with the chain (even when the unit is flooded), and lowered down again after maintenance work has been carried out. 3
4 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, DN 80 erformance Curves 50 Hz, DN 80 AF DN 80 4-pole (1450 (1480 min -1 ) Solid size 80 mm AF DN 80 Solid size 80 mm erformance Curves 50 Hz, DN 80 erformance Curves 50 Hz, DN 80 AF DN 80 -pole (900 min -1 ) Solid size 80 mm AF DN 80 -pole (900 min -1 ) Solid size 80 mm H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 4
5 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, DN 80 erformance Curves 50 Hz, DN 80 AF DN 80 Solid size 80 mm AF DN 80 Solid size 80 mm * * * * erformance Curves 50 Hz, DN 80 erformance Curves 50 Hz, DN 80 AF DN 80 -pole (900 min -1 ) Solid size 50 mm AF DN 80 -pole (900 min -1 ) Solid size 45 mm H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. * Only use M-motor when cooling jacket is needed, S-Motor not available with cooling jacket 5
6 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, erformance Curves 50 Hz, AF AF [kw] erformance Curves 50 Hz, erformance Curves 50 Hz, AF AF H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 6
7 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, erformance Curves 50 Hz, AF AF erformance Curves 50 Hz, erformance Curves 50 Hz, AF pole (900 min -1 ) Solid size 75 mm AF Solid size 90 mm H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 7
8 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, erformance Curves 50 Hz, AF Solid size 90 mm AF erformance Curves 50 Hz, erformance Curves 50 Hz, AF AF pole (900 min -1 ) Solid size 55 mm H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 8
9 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, erformance Curves 50 Hz, AF AF erformance Curves 50 Hz, erformance Curves 50 Hz, AF pole (900 min -1 ) Solid size 50 mm AF Solid size 80 mm H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 9
10 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, erformance Curves 50 Hz, DN 150 AF Solid size 80 mm AF DN 150 erformance Curves 50 Hz, DN 150 erformance Curves 50 Hz, DN 150 AF DN 150 AF DN 150 H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 10
11 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, DN 150 erformance Curves 50 Hz, DN 150 AF DN 150 AF DN 150 erformance Curves 50 Hz, DN 150 erformance Curves 50 Hz, DN 150 AF DN 150 AF DN 150 Solid size 75 mm H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 11
12 SUBMERSIBLE UMS AF 0831 to 046 erformance Curves 50 Hz, DN 150 erformance Curves 50 Hz, DN 00 AF DN 150 Solid size 75 mm AF DN 00 Solid size 15 x 100 mm erformance Curves 50 Hz, DN 00 erformance Curves 50 Hz, DN 00 AF DN 00 Solid size 15 x 100 mm AF DN 00 Solid size 15 x 100 mm Channel impeller E H = Total Head Q = Discharge Volume = ower at motor shaft Curves to ISO 9906 Curves for 60 Hz are available on request. 1
13 Installation Dimensions with edestal and Cooling Jacket (example) SUBMERSIBLE UMS AF 0831 to 046 Minimum Sump ing one pump two pumps AF AF 1541 AF Round Sump ing * For hexagon head wood screw 10 x 70 DIN 571 and dowel size 1. Lowest switch off point for automatic control All dimensions in mm Dimensions for Dry Installation Horizontal Installation Centre of discharge line Vertical Installation Transportable version AF * not applicable for Vortex hydraulics Lowest switch off point for automatic control All dimensions in mm Flanges DIN 633, N 16 13
14 SUBMERSIBLE UMS AF 0831 to 046 Dimensions Hydraulics DN1 DN A B C D E F G G1 G G3 H J K L M N 0 Q AF AF 083 M70/ AF 083 M40/ AF AF AF AF 0844 M70/ AF 0844 M110/ AF AF AF 103 M90/ AF AF AF AF AF 104 M90/ AF AF AF AF AF 1049 M90/ AF AF AF 1541 M90/ AF AF AF 1546 M90/ AF AF Hydraulics R* S T U V W X Y Z a b c d f g h j m n r s AF AF 083 M70/ AF 083 M40/ AF AF AF AF 0844 M70/ AF 0844 M110/ AF AF AF 103 M90/ AF AF AF AF AF 104 M90/ AF AF AF AF AF 1049 M90/ AF * Not applicable to Vortex hydraulics 14
15 SUBMERSIBLE UMS AF 0831 to 046 Hydraulics R* S T U V W X Y Z a b c d f g h j m n r s AF AF 1541 M90/ AF AF AF 1546 M90/ AF AF * Not applicable to Vortex hydraulics Dimensions with S-Motor AF 0831 AF 0841 * For hexagon head wood screw 10 x 70 DIN 571 and dowel size 1. All dimensions in mm Accessories Installation with edestal xx Lowest switch off point for automatic control Description (Material) Size art No. L A A lug/clamp connection for discharge pipe A-ø 90 mm DN A-ø 109 mm A-ø 115 mm A-ø 160 mm DN A-ø 169 mm DN DN DN 1 DN DN A H L All dimensions in mm H B 3 4 with DlN-flange connection DN DN DN Guide tube (steel, galv.) 1 m m m available at an additional cost: 4 m pipe connector with securing pins 5 m for guide tube length above 6 m 6 m Non-return valve (GG-0 cast iron) DN including 1 set of bolts and 1 gasket DN DN B A 5 Gate valve (GG-0 cast iron) DN including hand wheel, 1 set of bolts and 1 gasket, flanges to N 16 DN DN Junction piece (St. 37 steel) DN 80/100/ to join the two discharge lines /100/ in the case of a twin-pump station /150/ DN 150/150/ Fixed Installation (wet) with ABS duckfoot pedestal 1 Description (Material) Size art No. edestal with cast on 90 Bend (GG-5 cast iron) for ABS Automatic Coupling System with: Chain (steel, galv.) 3 m including shackle 4 m m m Sump cover (St. 37 steel) 700x 700 mm with frame and seal 700x1400 mm Bend,Q-piece DN (SG iron to DIN 8637) DN DN
16 SUBMERSIBLE UMS AF 0831 to 046 Accessories Description (Material) Size art No. Horizontal Dry Installation (HA version) Bend,Q-piece DN (SG iron to DIN 8637) DN DN Non-return valve - Ball type (GG-0 cast iron) DN including 1 set of bolts and 1 gasket DN DN Flanged intermediate piece (GG-0 cast iron) with Inspection ing, including set of bolts and 1 gasket L = Description (Material) Size art No. Volute support (GG-0 cast iron) AF 0841(M-Motor), 084, 0844 with AF 0848, 1043, Head support (GG-0) AF 0831(M-Motor), 083, 0834, complete with fastening bolts, AF 1031, vibration damper and AF 103, 1034, 104 volute support AF 1049, AF 1033, 1045, 1533 AF 1543, 045, AF 0831, 0841(S-Motor) Use with Ground Support Ring (Transportable version) Ground support ring (St. 37 steel) for transportable applications with 1 set of bolts (steel, galv.) Height Outer dia. AF 0831(S-Motor), 0841, 084,1043..CB 180 mm 45 mm AF 1041,104, CB 180 mm 480 mm AF 0831(M-Motor), 083, 1031, 103..V 110 mm 348 mm AF 1033, mm 584 mm AF 1049, 106, mm 605 mm AF 1533, mm 68 mm AF 045, mm 68 mm AF mm 348 mm AF 0844, mm 550 mm Discharge elbow with external thread for DlN-threaded-flange or fixed coupling DN A B DN 80/G3 ø 88 mm /G4 ø 113 mm DN 150/G6 ø 164 mm Fixed coupling STORZ B/G (Aluminium) A/G with internal thread F/G Hose coupling STORZ Gr. B 3 /DN (Aluminium) Gr. A 4 / with long nozzle Gr. F 6 /DN Discharge elbow with hose nozzle (GG-0) DN A B DN 80 (A-ø = 88 mm) (A-ø = 108 mm) DN 150 (A-ø = 158 mm) Gate valve (GG-0 cast iron) DN including hand wheel, 1 set of bolts and 1 gasket, flanges to N 16 DN DN GB ABS reserves the right to alter specifications due to technical developments. ABS Head Office Tel Fax abspumps.com ABS is a company in the Cardo Group
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