Single Minute Exchange of Dies: Literature Review

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Clifford Lucas
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1 T m3 D T g jmpg: www. g.m/ j g M xg D: Rvw *Y Dv Mg gg D Py D M.P d 454 P: m:y_mg@y.. Ngd M gg gg d Tgy Dv Ay wvdyy d M.P d 45 m:gd@y.m ABTRACT KYWORD T vv mp d d d pd m d d mpv pg pm d xby. g M xg D MD my g d x v. Adgy m bjv vw ddg dd p: MD. T pp v vw MD d pp vw dvp vvw p mw MD. T v d pp d xg d v p d mdgy. Fxby d pv m p mg w pd by dmd g pd vy d mpvd qy. g M xg D Q Cgv ARTC NFO Rvd 3 Ap Apd 9 Avb Ob. d d vy g M xg D MD my pd md dg w mg p. pvd pd d wy vg mg p m g pd g x pd. T pd gv y dg pd z d by mpvg w. T p "g m" d m gv d p d y m b y d m wd "g dg m". MD m d p g M xg D p m b d g dg m. MD d gby w q gv. MD d q gv p dg m g m m g pd x. T d MD d q gv pgm m pp w v d d dmd pd vby dd pd y d d gy d v. * Cpdg A

2 T m3 D H Bgd MD O Ty dvpd MD 95. O` d w dvp ym d xg d m pdy wy. By 95` O w b d m w qd g d m dy m. T b d MD d p m m. T w yp p: d x. p v b d y w m ppd w x p v b d w m g. T b d m my v pb m x d dd p d w vy ppb. T b w d d MD mdgy x pg dy d gg v mpm MD dm qm : m w v y pm mm Kz d dd b mg vm mpm MD. T p bw gv d pd vg b dd d dd b z d p w gv m w b pd v w p. T d g mg w gv m g d dd d gv y d dd mg p vy dg dm m m b pd d xd. MD d mpv xby d g b m d gv m by pd p m b. T bw MD d qpm dg d d dd MD b y mg mpvm b qpm dvpm. MD b y d p y d mpy w d p m m 45 m 5 m d d mp pp m Tgy mg. Nw mdd mpvm mw mpm b ppd d mpm b dvdd wv d p MD d wv mg v wv. g MD b ppd y y y m. W gdg pp dg g gv p d bg pd g p mmz. P MD:. Obv mdgy: C pd gy dd vd p gv p. v mp gv m md md.. p d x v: v y b pmd w p ppd w x v b d w b bg pdd x b d. 3. m p gv: F bv p b mpvm -p m d b xpd my v m. 5. C Tg: A MD pp pm qm bm g p. Tg b gv by mp M Cgv. { Fg } 8

3 T m3 D Fg: Rp Cg v m : B U MD Tm: Adjm W: Ay v wd m y mp md w d p m b pd d pb ppd wdd Rb & W 4. B: A qy m pd g Mw & 3. Cgv: T p wg m pd pd p m d m by gg p d md x d -p. Cgv m md m pd bw p j mpd gd p m p gv Mw & 3. D : T g mvd d pd p p dg gv. A d m p d m d w w pd g w p m w p g dd by m. Dwm: Pd m d pd d pd ppg. Pd dwm d dd ppg v p pd mg gv pd pd d dd m. Upd dwm d ppg bdw m djm m g d bm Mw & 3. x p: T p p w b d w m g xmp ppg d b d x Rb & W 4. p: T p p w m b d w m dw xmp mvg g d Rb & W 4. 9

4 T m3 D Pd: A ym pd m d dv j w dd j w dd d j m dd. mg m m w v b pb qy w pb d d w pb pd d dvy d m Mw & 3. : A qy m pd g Kjw & Rzm 7. N- Addd Av: T m p v dd b v m m m' ppv. T v m gy wg py Mw & 3. P P: A m d w m ypy by gg p w m. M p gd g pp d p w m g p. T p p d d d ppy m d p qd pm v ddd p w m. p: T p wg m pd pd p m d m by gg p d md x d -p. Cgv m md m pd bw p j mpd gd p m p gv Mw & 3. p Rd: T p dg m m dd gv p m p pv pd gd p x pd Mw & 3. p W x: Av g g mvg jg b mp gg p Rb & W 3. p W : Agm v qd mv d xmp m d w g mv d d w w g p p Rb & W 4. g g 99-99: A Ty w md y b dvpm Ty Pd ym py q gv MD d ddzd w Mw & 3. g dg gv m g dg m Mw & 3 Addd Av: T m p v dd v m m m' ppv. T v vy g m d w m gd v m wg py Mw & 3. m Mp: A dgm d p m m w dd m d gd v g dvy Mw & 3. W: Ay vy m b v m Mw & 3. 3

5 T m3 D Y Ky v & Pb g g dd y pgm d dvpd g MD A dm mpvm p p Mb Hvy d d A Mm mpg p Ty vg d gv m pgd m v d 5 m mpvd p g p Ty m m p m 4.5. ym q vg MD b A M p p m 5 pgv d p dd m 9 m 9 m p d d mpm MD ym.. A Ty G p m d gg m w dd m 4 m 3 m d 5 d g g pbd m b md A Rv Mg: T MD ym by T p Mgm A M d O T pbd Wy pd g p g m g m K. & K. A dmd Kz Q Cgv: Gg Byd MD H pbd Ty Pd ym Fm Dvpm d Tm M R.. gv mpv w mpvg gv pm: A gy bmg pv m. B Bzızp & F C dmd T Rdg Pd Tm d yg mpy: A C dy by äxjö Uvy 8. Fg: Ky v & Pb 3

6 T m3 D R Mdgy: T vw g md yz d p p. T pp w wg p: p : vw MD p : Dvp C mw mmz vw p 3: Ayz vw p : vw MD: p v d v b pbd MD d mpm. T mp p bd v j w d mg d d. d b y m mmy d q m d p w dg Ng 8. d wg : B P Mgm.. Gã &Pdçã Adv Mg Tgy ym App gg & Dvpm 5. gg R & d pp 6. Qy d Rby Mgm 7. Rb d Cmp gd Mg 8. Tgy Mgm d v 9. d ppd m Tgy. gg M.. Mg Tgy Mgm. Mgj MD. 3. Pd d Op Mgm. 4. R R d Tgy. 5. Udyg Pg 6. Wd Admy gg d Tgy g M xg D MD: Gbz d d pd m g g qy p g d m pd. F mp gv q xby pd dmd d M 7.g dd MD ym md d q m pb v p m m xpd by y dg g 989 T g m xg d mp d w d mpv xby mg p wg z d d mg w mpvm. MD d -pdv m by mg d ddzg p xg g mp q d y pp. A Av. 9. A 3

7 T m3 D Av. 9 dd MD mdgy b d w pvdg vy pv mp y d y wd d d p d gp y d ddd v d MD mdgy. Tvg. 5 ppd pp MD p d p p m d y w b d p m by mvg v d b d -. Ty d mpzd m ym w d mgm d d mpzd.g. bd d d w m. T d dg m p m p d m.7 m d. Ty pvd MD d pd mp md d d vg pmm w d. Cm8 wd bw b p m d MD d pd dg y g qy q d p pby y wd MD b md y mg mpvm b qpm/d dg dvpm. M 7 d pp MD mdg v wy yz mpv d d xg p d g v mg qpm. T d dy w pb d m m qd pm gv w d m d b dd pm gv g mpvm p. M 7 ppd MD mdgy p p gv dd dy d MD v pvd mpvd gv md g d v m d b d pvd p d v w b ppd mpv mg gz' by mpv m g b z p. T m mp p mpmg MD dgg bw d x v. Pp p d m v d b pmd w m ppd. v. Pmd xpm v g M xg D d dd MD mpvm q my b d b m mdgy g d m v p g p mpvm p. g 985 w MD p g my pg d x p vg p x p mg p p p. Cm 8 dd MD b y mg mpvm b qpm dvpm d gd MD ym d 5 q. Ky 7 dbd MD ym g my: M mpvm Pd mpvm d gz mpvm d dd p d UR xmy vb pp md mg. T m bg g v gz d dv wd mpvm m m m v mpy. P dd b d bw g d djm. Mxm d Gb v dd pq mpm MD mdgy m x pg. p : Dvp C mw mmz vw: Tb m MD. T p w d pp m v j g d db. T 33

8 T m3 D pp d v m d 9. Tb dv d. Tb : C MD Cd NO OF RARCH PAPR YAR C : Gp P Pp Cd Y W

9 T m3 D A vw A vw w md md d. T md pm w b d w w:. C y w. A w v vwd j m v db m w v g mxmm pp 5 w pbd y. b md d my d d w bg m d MD p d mpm. p 3: Ayz vw d C: O yzg w vw w dy b d MD d mpm. MD mpmd ppy p dg w ym wy. T vw pvd w v d mpm MD d mpz pb xp MD. p yzg d dy w m wg v p w w:. C g d w pgm m p mgm bm mgm vg p MD q.. MD b ppd y dy. 3. A ggd v d 5 d pw MD by my d. 4. d p MD b d d b d w.. 5. mpmg MD d y m mpvm b pd d gz mpvm. 6. mpm MD vg mpw w m dy. 7. A ggd by M. mpv wdg pb mpvm q b d b mp `MD mdgy b ppd vy. R A Av d Axd T mpvg MD Amv dy: A dy Pd d Op Mgm y A Od Fd U.. 9. Aó Cz M d G Cmp v P g M xg D: A C dy mpm Tgy Mgm d v ; 6; 9-4 N: Bzzp B d C F dg Pd m d yg mpy-a dy T áxjö Uvy 8. 35

10 T m3 D B U A pp MD Mdgy Wd Admy gg d Tgy ; 79;-3 Cm M P mpvm: Pm y p m d MD dy Advd Mg Tgy 9; 4; Cy. Ow G.W g Cgv mpvm Pdg M g P B: gg M 3; 7; Dv Y d Ngd Rdg p Tm g g M xg D: A C dy gg R & d App ; 33;5-34; N Dv Y d Ngd T y Mg: Rvw Udyg Pg ; D B.M. Mmd D d M.H.M. Rm M.N.A G.A m A.R p Tm Rd Amv By Ay ym App gg & Dvpm ; 5 5; D Gbg d Hd dgm Rdg -p Tm Mg C Fxb Am d g Mg Dd Gmy. Gm C.F Y M.M b.. A Rvw Mg Pm M d Mm Ogz Cx: A Fmw d D F R Mg Tgy Mgm 4; 6; Ky.B d K. -Up Rd j Mdg P: A C dy Pgg dy 4 C d xb Dg d Pd M d D/Md Cm Ty 7. Kjw d Rzm Op mgm: P d v Upp dd Rv N: P d ; 7. M T.B App g' g M xg D MD Mdgy Rd P P Cgv Tm Kg T Uvy W- 7. Mw C d x: A gp gy B MA: p ; 3. M R. Cy.. Mm A.R d Ow. G.W A v g' 'MD' g 36

11 T m3 D M xg D mdgy Pd R ; 38; Mxm C. d Gb R. Pq mpm MD mdgy: A dy x pg vm Qy & Rby Mgm ; 8 4; Mg M d d Mg dg w d p m g g gm T d Appd m Tgy 5; P M M d M D g p m g g M xg D md Mgj 9; 48; 99-. P w P. d D B.G. -p m d d M pg md: A dy pp m mpy B P Mgm ; 7 ; R M.P M R Cy. Mm A.R Ow G.W A m dg gv mdgy P B: y d bgd gg M6; 8; 5-35 R M d. g : -m mppg v d m md B MA: T p ; 3. Rb d W M mpmg wd mg F Wy N: WCM A; 4. g A Rv Mg: T MD ym Pdvy P Cdg MA; 985. g. M. M R. Nv. O Mdg d g g MD: á d d Gã & Pdçã 7; v M Ddp N Mjm K N Rj K Yvj xpm v g M xg D MD R R d Tgy ; 33; Tvg d B p Tm Rd Ay: Cg mp MD d T-bd md Pd d Op Mgm y 5 4 N Gbg. D. d dgm. H. R gg gv pb w qpm dg.. Rb d Cmp gd Mg ;8;

IMPROVING PRODUCTIVITY OF MANUFACTURING DIVISION USING LEAN CONCEPTS AND DEVELOPMENT OF MATERIAL GRAVITY FEEDER A CASE STUDY

IMPROVING PRODUCTIVITY OF MANUFACTURING DIVISION USING LEAN CONCEPTS AND DEVELOPMENT OF MATERIAL GRAVITY FEEDER A CASE STUDY T m3 D T g jmpg: www. g.m/ j MPONG PODUCTTY OF MNUFCTUNG DON UNG N CONCPT ND DOPMNT OF MT GTY FD C TUDY K.Hmd Dpm M gg PG Cg TgyC 64 4 d. D.mv Dpm M gg PG Cg TgyC 64 4 d..cd j* G.dj Dpm M gg PG Cg TgyC