Brake disc with integrated wheel bearing

Transcription

1 Never compromise on safety Technical Our bearing discs with integrated bearing are manufactured to the highest standards. Never compromise on safety, fit Brake Engineering. Advantages: Complete kit, including all the necessary replacement parts for mounting brake disc with integrated, washer, ASB -magnetic encoder (Active Sensor Bearing) nut and cover. Simple, quick and precise mounting. No special tools necessary to press the. Avoids wrong mounting. Assembling loose components to one unit often causes problems with the fitting, aligning and the clearance. Perfect fitting to avoid complaints about vibrations and noise, caused by the brakes. 100% identical to the original product. Therefore, it meets the high demands of the car manufacturers. Beware of imitations! There are also some copies on the market which can be dangerous for the safety of the driver. Intensive tests have been performed and here are the main findings: The integrated bearings do not follow the OE-specifications, in particular for what concerns their lifespan and quality. Reduced lifespan can lead to premature failure of the brake and even loss of the wheel! The magnetic encoder (the patented ASB -sensor ring) doesn t have the necessary OEquality. Some of them do not even have the same number of poles! This causes almost every time a malfunction in the ABS-and ESP-system. X Damaged Magnetic Pole P Normal Magnetic Pole Page 1 of 5

2 Why risk your safety? A premium product is not only the guarantee of quality and durability, it is also the best way to ensure safety reliability of your vehicle. You wouldn t make any economies with your life. So why risk you life by buying counterfeit products? Mounting Tips Brake discs are safety parts. Install the part carefully and always work in a clean working place. Although mounting a brake disc with integrated bearing is simple, a few points you have to pay attention to. 1. The nut and cover always have to be replaced. If the old nut and cover are used, the risk exists that these can get loose again. 2. Clean the axle journal. 3. Clean the ASB -sensor and check with the ASB -test card. 4. Install the brake disc with integrated bearing without force on the axle journal (loose fit) and don t forget to degrease. 5. Make sure that the disc doesn t tilt. The inner ring can easily be pushed. Tools are not necessary and should not be used. 6. Place the washer (if present) in the right position and turn the new nut to the stop with the hand. The brake disc has to be turned continuously in the meantime to guarantee an exact centering of the bearing components. An impact drive should not be used. 7. Pull the axle nut to the correct torque. Take into account the torque specifications of the car manufacturer. The torque should be exact. The vehicle should not stand on the wheels and also here, the brake disc has to be turned continuously in the meantime. 8. Don t expose the to magnetic fields. Otherwise, the ASB -sensor ring may be damaged. 9. Grease the contact surface of the nut cap before mounting. Use a wooden hammer to avoid deformation. Page 2 of 5

3 Remarks The ASB -Magnetic encoder ring is not sold separately in the aftermarket because this ring cannot be removed or replaced without damaging. Using a screwdriver as a removal tool, only a small part of the ring can be lifted. This can result in a deformation of the ring. Using a hammer to mount the magnetic ring can cause visible and invisible damage. A system failure can appear quickly as soon as the magnetic ring is mounted on the new brake disc. This can lead to a failure in the ABS-system and the consequences can be fatal. The European Law forbids the mounting and use of brake discs with uneven wear on the same axle. Therefore, both brake discs should be replaced at the same time. Page 3 of 5

4 The advantages of an ASB -bearing The ASB -bearing measures the rotation and speed of the wheel and sends the data to the considered systems in the vehicle. The active sensor sends a digital signal to the vehicle computer and has many advantages, among which: The possibility of measuring wheel speed down to zero. Saving in space and weight. Simplified assembly of wheel. Standardisation of the components. Page 4 of 5

5 Part No Make Model Start Year End Year Axle Bearing/ ABS Info OE Numbers DI956714S CITROEN / PEUGEOT C3 / C3 PICASSO R +Bearing +ABS , DI956396S CITROEN / PEUGEOT C4 / R +Bearing -ABS 4246Z9 DI956700S CITROEN / PEUGEOT C4 / R +Bearing -ABS 4246Z9, DI956856S CITROEN / PEUGEOT C4 / R +Bearing +ABS , DI956618S NISSAN / RENAULT / VAUXHALL PRIMASTAR / TRAFIC / R +Bearing +ABS VIVARO DI956936S RENAULT CLIO R +Bearing +ABS DI956425S RENAULT CLIO / GRAND MODUS R +Bearing -ABS / MEGANE / MODUS / TWINGO / WIND DI956648S RENAULT CLIO / GRAND MODUS R +Bearing +ABS / MEGANE / MODUS / TWINGO / WIND DI956937S RENAULT CLIO / MEGANE R +Bearing +ABS DI956940S RENAULT ESPACE / GRAND ESPACE / VEL SATIS DI956672S RENAULT ESPACE / GRANDE ESPACE / VEL SATIS DI956532S RENAULT GRAND SCENIC / MEGANE / SCENIC 2002 R +Bearing +ABS , , R +Bearing +ABS R +Bearing +ABS DI956971S RENAULT GRAND SCENIC / SCENIC 2009 R +Bearing +ABS R DI956713S RENAULT GRAND SCENIC / SCENIC R +Bearing +ABS (LWB) DI956924S RENAULT KANGOO 2008 R +Bearing +ABS DI956264S RENAULT LAGUNA R +Bearing +ABS , , DI956402S RENAULT LAGUNA R +Bearing -ABS , , DI RENAULT LAGUNA R +Bearing +ABS R DI956923S RENAULT LAGUNA 2007 R +Bearing +ABS R DI RENAULT MEGANE 2008 R +Bearing +ABS R DI956906S RENAULT MEGANE R +Bearing +ABS DI RENAULT MEGANE 2005 R +Bearing +ABS DI956136S RENAULT MEGANE / SCENIC R +Bearing +ABS Page 5 of 5