AMS South America Conference. Industrial wheel and tire assembly process. Andreas Peinelt - Productline Manager Tire & Wheel Schenck RoTec GmbH

Transcription

1 AMS South America Conference Industrial wheel and tire assembly process Andreas Peinelt - Productline Manager Tire & Wheel Schenck RoTec GmbH Stephan Roisin - Schenck RoTec Manager Durr Brasil Ltda Page 1

2 SCHENCK - World market leader in balancing technology since 1907 Customer segments: Automotive industry Electrical industry Engineering industry and maintenance companies Aerospace industry Turbine industry Page 2

3 SCHENCK A member of the DÜRR group Paint shops and Final Assembly Systems Aerospace Paint application Sealing application Balancing and Assembly Products Cleaning Systems Air purification Energy Efficiency Systems Page 3

4 Balancing and Assembly Products SCHENCK RoTec GmbH Balancing- and Diagnostic Systems Sales worldwide 2011 approx. 200 Mill. EUR DÜRR Somac GmbH Agramkow Fluid Systems A/S Filling and Automation approx. 60 Mill. EUR DÜRR Assembly Products GmbH Assembly and Testing Systems approx. 80 Mill. EUR Employees worldwide approx approx. 300 approx. 350 Page 4

5 Technology- and world market leader in balancing and diagnostic systems History Market shares Customers 1881: Carl Schenck AG 1907: First Schenck balancing machine 1995: Foundation of Schenck RoTec GmbH 2000: Carl Schenck AG member of the Dürr AG > 60 % Europe, > 35 % World Automotive industries and component suppliers Electrical industries Turbine machine suppliers Aerospace industries Engineering industries and maintenance Delivered machines Page 5

6 Global Presence Schenck RoTec GmbH Datatechnic S.A.S. Schenck RoTec Corp. Nagahama Seisakusho Schenck Trebel Corp. Schenck Shanghai Machinery Dürr Brasil Ltda. Schenck RoTec India 10 subsidiaries and joint ventures with 6 production plants 44 agencies and offices world wide More than 200 service engineers in 57 service points Subsidiaries Agencies Page 6

7 Schenck RoTec a business unit of Durr Brasil Ltda. Sales Experience sales team with high knowledge of balancing technic Manufacturing Local manufacturing center After Sales Local support for fast answers to your needs Local stock of spare parts Service team with 7 specialized technicians and engineers Durr Brasil area m 2 Brazilian market leader More than industrial balancing machines installed in Brazil Divisão Schenck RoTec Dürr Brasil 2009 Página 7

8 Typical customer products in the automotive industry: Crankshafts, turbochargers, brake discs, axle gearboxes, clutch assemblies, connecting rods, propeller shafts, drive shafts and torque converters Every day more than 4 million vehicle components are balanced or assembled on a SCHENCK machine Page 8

9 Wheel and Tire Production Equipment At a Glance Increase in Productivity Reduction of Manufacturing Costs Improvement of Process Reliability Reduction of Investments Modular Machine Designs for further upgrades Page 9

10 1. Wheel and Tire - Assembly Equipment 40 JpH / 200 wheels per hour Semi Automatic + Manual Soaping 72 JpH / 360 wheels per hour Fully Automatic + Autom. Soaping 100 JpH / 512 wheels per hour Fully Automatic + Autom. Soaping 13-15, 14-16, 15-17, Inch 13 18, 14-19, Inch Inch Smart-Line Medium High-End Page 10

11 Automatic Tyre Assembly Machines: Cost reduction by reduced number of workers and highest productivity also in full-automatic process with automatic soaping Economic solution with Starter package Smartline comparing to garage-style production Highest Flexibility related to a large working range for different machine types Up-grade possibilities from Semi-Automatic to Full-Automatic solutions possible Highest life cycle of equipment by using first class sub-component and highest manufacturing standards Traceability of production parameters Torque controlled assembly process and limitation during mounting operation for upper and lower bead available. Assembly torque data output for quality traceability Automatic TPMS valve detection and positioning systems in full automatic machines available Servo Hydraulic controlled Adjustment of the Assembly Tooling Positions for Medium and High-End solutions Integrated Tele-Service Function Page 11

12 2. Wheel and Tire - Inflation Equipment 72 JpH / 360 wheels per hour 72 JpH / 360 wheels per hour JpH / wheels per hour Working Principle: Single ring 13-15, 14-16, 15-17, 16-18, Working Principle: Dual ring 13-18, 14-19, Working Principle: Multi ring 13-20, 14-21, Page 12

13 Automatic Tire Inflation Machines: Cost reduction due to full automatic inflation process by shortest cycle of max. 10 sec. Optimized bead-seating results by using inflator bell principle in comparison to inflation by valve Individual inflation programs considering tire stiffness and behaviour to achieve highest inflation accuracy Non contact to rim contour assures independence from rim design and avoids stress to sensitive rim designs Inflation pressure setting 2-7 bar for PCR, SUV, CARGO or Commercial cars Traceability of production parameters Integrated Tele-Service Function Compact design (so-called crane hook solution ) for quick and easy installation Page 13

14 3. Wheel and Tire Assembly - Bead-Seating Machine JpH / wheels per hour Working Principle: Conical Roll 13-18, 14-19, Page 14

15 Automatic Tire Bead-Seating Optimization Machines: Reduction of NOK wheels caused by change of bead position under load Operational load demands by 4 conical rollers to improve bead-seating No contact to the rim and centre-bore surface avoids deformation or damages Due to flexibility aspects from different centre-bore diameters only a pusher type can fulfil an automatic random ( Mix mode Production ) Traceability of production parameters Integrated Tele-Service Function Page 15

16 4. Wheel and Tire Assembly Balancing Machines 40 JpH / 200 wheels per hour 60 JpH / 300 wheels per hour 72 JpH / 360 wheels per hour 13-15, 14-16, 15-17, 16-18, , 14-19, Bal. Station + Mark. Station 13-20, 14-21, Page 16

17 Wheel and Tire Assembly Unbalance correction stations 40 JpH / 200 wheels per hour 46 JpH / 230 wheels per hour 60 JpH / 300 wheels per hour 13-15, 14-16, 15-17, 16-18, ; O.D.: mm 13-18, 14-19, O.D.: , 14-21, O.D.: Page 17

18 Automatic Wheel and Tire Assembly Balancing Machines: Innovated unbalance PC based measuring system CAB950 from the world market leader in balancing technology SCHENCK Range of wheels which can be processed: Rim diameter 13 to 22 and wheel weight up to 50 kg Unbalance measuring in horizontal position with high quality clamping tooling contacting the the centrebore surface in contrast to garage-style machines Spindle and air supply for clamping device are mechanically disconnected during measurement run resulting in increased measurement accuracy Servo motor controlled positioning for key functions or unbalance related movements Standard flip-over correction stations for knock-on or adhesive weights Patented universal correction station with automatic indexing and tilting function for ergonomic working position Roboter-based full-automatic unbalance correction with coil adhesive weights Traceability of production parameters Integrated Tele-Service Function Page 18

19 5. Wheel and Tire Assembly Audit Balancing Machines 76 JpH / 380 wheels per hour 13-20, 14-21, Page 19

20 Automatic Wheel and Tire Assembly AUDIT Balancing Machines: Innovated unbalance PC based measuring system CAB950 from the world market leader in balancing technology SCHENCK Range of wheels which can be processed: Rim diameter 13 to 22 and wheel weight up to 50 kg Unbalance measuring in horizontal position with high quality clamping tooling contacting the the centrebore surface in contrast to garage-style machines Spindle and air supply for clamping device are mechanically disconnected during measurement run resulting in increased measurement accuracy Servo motor controlled positioning for key functions or unbalance related movements Upgradeable with run-out measuring system Traceability of production parameters Integrated Tele-Service Function Page 20

21 Working with Schenck You can count on us, we are your reliable partner for years! Dedicated global set-up assure a local presence and service for you! Our Process Know-How is the key for excellent technical and innovative solutions Our solutions are securing your production and the quality of your products Page 21

22 SCHENCK RoTec Thank you! Page 22