SOLIDWORKS Sheet Metal. Dassault Systèmes SolidWorks Corporation 175 Wyman Street Waltham, Massachusetts USA

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1 SOLIDWORKS 2016 Sheet Metal Dassault Systèmes SolidWorks Corporation 175 Wyman Street Waltham, Massachusetts USA

2 , Dassault Systemes SolidWorks Corporation, a Dassault Systèmes SE company, 175 Wyman Street, Waltham, Mass USA. All Rights Reserved. The information and the software discussed in this document are subject to change without notice and are not commitments by Dassault Systemes SolidWorks Corporation (DS SolidWorks). No material may be reproduced or transmitted in any form or by any means, electronically or manually, for any purpose without the express written permission of DS SolidWorks. The software discussed in this document is furnished under a license and may be used or copied only in accordance with the terms of the license. All warranties given by DS SolidWorks as to the software and documentation are set forth in the license agreement, and nothing stated in, or implied by, this document or its contents shall be considered or deemed a modification or amendment of any terms, including warranties, in the license agreement. Patent Notices SOLIDWORKS 3D mechanical CAD and/or Simulation software is protected by U.S. Patents 5,815,154; 6,219,049; 6,219,055; 6,611,725; 6,844,877; 6,898,560; 6,906,712; 7,079,990; 7,477,262; 7,558,705; 7,571,079; 7,590,497; 7,643,027; 7,672,822; 7,688,318; 7,694,238; 7,853,940; 8,305,376; 8,581,902; 8,817,028, 8,910,078, 9,129,083 and foreign patents, (e.g., EP 1,116,190 B1 and JP 3,517,643). edrawings software is protected by U.S. Patent 7,184,044; U.S. Patent 7,502,027; and Canadian Patent 2,318,706. U.S. and foreign patents pending. Trademarks and Product Names for SOLIDWORKS Products and Services SOLIDWORKS, 3D ContentCentral, 3D PartStream.NET, edrawings, and the edrawings logo are registered trademarks and FeatureManager is a jointly owned registered trademark of DS SolidWorks. CircuitWorks, FloXpress, PhotoView 360, and TolAnalyst are trademarks of DS SolidWorks. FeatureWorks is a registered trademark of Geometric Ltd. SOLIDWORKS 2016, SOLIDWORKS Standard, SOLIDWORKS Professional, SOLIDWORKS Premium, SOLIDWORKS PDM Professional, SOLIDWORKS PDM Standard, SOLIDWORKS Workgroup PDM, SOLIDWORKS Simulation, SOLIDWORKS Flow Simulation, edrawings, edrawings Professional, SOLIDWORKS Sustainability, SOLIDWORKS Plastics, SOLIDWORKS Electrical, SOLIDWORKS Composer, and SOLIDWORKS MBD are product names of DS SolidWorks. Other brand or product names are trademarks or registered trademarks of their respective holders. COMMERCIAL COMPUTER SOFTWARE - PROPRIETARY The Software is a "commercial item" as that term is defined at 48 C.F.R (OCT 1995), consisting of "commercial computer software" and "commercial software documentation" as such terms are used in 48 C.F.R (SEPT 1995) and is provided to the U.S. Government (a) for acquisition by or on behalf of civilian agencies, consistent with the policy set forth in 48 C.F.R ; or (b) for acquisition by or on behalf of units of the Department of Defense, consistent with the policies set forth in 48 C.F.R (JUN 1995) and (JUN 1995). In the event that you receive a request from any agency of the U.S. Government to provide Software with rights beyond those set forth above, you will notify DS SolidWorks of the scope of the request and DS SolidWorks will have five (5) business days to, in its sole discretion, accept or reject such request. Contractor/ Manufacturer: Dassault Systemes SolidWorks Corporation, 175 Wyman Street, Waltham, Massachusetts USA. Copyright Notices for SOLIDWORKS Standard, Premium, Professional, and Education Products Portions of this software Siemens Product Lifecycle Management Software Inc. All rights reserved. This work contains the following software owned by Siemens Industry Software Limited: D-Cubed 2D DCM Siemens Industry Software Limited. All Rights Reserved. D-Cubed 3D DCM Siemens Industry Software Limited. All Rights Reserved. D-Cubed PGM Siemens Industry Software Limited. All Rights Reserved. D-Cubed CDM Siemens Industry Software Limited. All Rights Reserved. D-Cubed AEM Siemens Industry Software Limited. All Rights Reserved. Portions of this software Geometric Ltd. Portions of this software incorporate PhysX by NVIDIA Portions of this software Luxology, LLC. All rights reserved, patents pending. Portions of this software DriveWorks Ltd. Copyright Adobe Systems Inc. and its licensors. All rights reserved. Protected by U.S. Patents 5,929,866; 5,943,063; 6,289,364; 6,563,502; 6,639,593; 6,754,382; Patents Pending. Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, Distiller and Reader are registered trademarks or trademarks of Adobe Systems Inc. in the U.S. and other countries. For more DS SolidWorks copyright information, see Help > About SOLIDWORKS. Copyright Notices for SOLIDWORKS Simulation Products Portions of this software 2008 Solversoft Corporation. PCGLSS Computational Applications and System Integration, Inc. All rights reserved. Copyright Notices for SOLIDWORKS Standard Product 2011, Microsoft Corporation. All rights reserved. Copyright Notices for SOLIDWORKS PDM Professional Product Outside In Viewer Technology, Oracle 2011, Microsoft Corporation. All rights reserved. Copyright Notices for edrawings Products Portions of this software Tech Soft 3D. Portions of this software Jean-Loup Gailly and Mark Adler. Portions of this software Dconnexion. Portions of this software Open Design Alliance. All rights reserved. Portions of this software Spatial Corporation. The edrawings for Windows software is based in part on the work of the Independent JPEG Group. Portions of edrawings for ipad copyright Silicon Graphics Systems, Inc. Portions of edrawings for ipad copyright Apple Computer Inc. Document Number: PMT1606-ENG

3 Contents Introduction About This Course Prerequisites Course Design Philosophy Using this Book Conventions Used in this Book About the Training Files Training Templates Windows Use of Color Graphics and Graphics Cards Color Schemes More SOLIDWORKS Training Resources Local User Groups Lesson 1: Basic Flange Features What are Sheet Metal Parts? Sheet Metal Methods Unique Sheet Metal Items Flange Method Base Flange/Tab Sheet Metal Parameters What is Bend Allowance? Using Tables i

4 Contents SOLIDWORKS 2016 Editing Sheet Metal Parameters Sheet Metal Bend Features Flat-Pattern Feature Flatten and Exit Flatten Toggle Flat Display Additional Flange Features Edge Flanges Edge Flange Settings Editing the Flange Profile Flange Profile Relations Edge Flanges on Curved Edges Miter Flanges Miter Flange Settings Hem Feature Hem Settings Tab Features Cuts in Sheet Metal Summary of Flange Features Exercise 1: Sheet Metal Bracket Exercise 2: Flange Features Exercise 3: Edit Flange Profile Exercise 4: Sheet Metal Box Exercise 5: Assorted Framing Hangers Lesson 2: Working with the Flat Pattern Working with the Flat Pattern Flat Pattern Settings Features for Manufacture Corner-Trim Feature Corner-Trim Settings Corners in the Formed State Closed Corner Closed Corner Settings Corner Relief Break Corner/Corner Trim Producing the Flat Pattern Sheet Metal Cut List Properties Accessing Cut List Properties Flat Pattern Drawing Views Flat Pattern View Properties Drawing Document Properties Sheet Metal Tables Cut List Properties as a Note Exporting the Flat Pattern Exercise 6: Flat Pattern Settings Exercise 7: Working with Corners ii

5 SOLIDWORKS 2016 Contents Lesson 3: Additional Sheet Metal Techniques Additional Sheet Metal Methods Designing from the Flat Sketched Bend Feature Jog Feature Adding Features in an Unfolded State Unfold and Fold Creating Cuts in the Flat Pattern Swept Flange Swept Flange Flat Pattern Options Lofted Bends Bent Lofted Bends Bent Bend Region Options Formed Lofted Bends Formed Bend Region Options Lofted Bends in the Design Library Exercise 8: Sheet Metal from Flat Exercise 9: Jogs and Hems Exercise 10: Fold & Unfold Exercise 11: Conical Swept Flange Exercise 12: Lofted Bends Exercise 13: Using Symmetry Manual Relief Cut Sheet Metal Library Features Lesson 4: Converting to Sheet Metal Sheet Metal Conversion Insert Bends Method Imported Geometry to Sheet Metal Adding Rips Insert Bends Associated Features Switching Between States Making Changes Welded Corner Converting Cones and Cylinders Convert to Sheet Metal Convert to Sheet Metal Settings Using Rip Sketches Exercise 14: Importing and Converting Exercise 15: Unrolling a Cylinder Exercise 16: Convert to Sheet Metal Practice Exercise 17: Convert with Rips Exercise 18: Sheet Metal Hopper iii

6 Contents SOLIDWORKS 2016 Lesson 5: Multibody Sheet Metal Parts Multibody Sheet Metal Parts Tools to Create Multibody Sheet Metal Parts Multibodies with Base Flange Sheet Metal Parameters for Multibodies Solid Body Feature History Cut List Item Properties for Multibodies Flat Pattern Drawing Views for Multibodies Cut List Balloon Annotations Exporting to DXF/DWGs with Multibodies Convert with Multibodies Hiding and Showing Bodies Hide and Show Hide/Show Bodies Isolate The Display Pane Using Split with Sheet Metal Parts Patterning for Multibodies Using Edge Flanges to Merge Bodies Interfering Bodies Combining Sheet Metal with Other Bodies Assigning Materials to Bodies Exercise 19: Toolbox Exercise 20: Mirroring and Merging Bodies Exercise 21: Sheet Metal Trailer Lesson 6: Forming Tools and Gussets Sheet Metal Forming Tools How They Work Types of Forming Tools Standard Forming Tools The Forming Tools Folder Form Tool Feature Settings Form Tool Features in the Flat Part Document Properties Custom Form Tools Split Line Forming Tool Form Tools in Drawings Punch Tables and Punch ID Sheet Metal Gusset Exercise 22: Forming Tool Exercise 23: Sheet Metal Gusset iv

7 SOLIDWORKS 2016 Contents Lesson 7: Additional Sheet Metal Functions Additional Sheet Metal Functions Cross-Breaks Cross Break Settings Vent Features Mirror Part Process Plans Sheet Metal Costing Appendix A: Sheet Metal Tables Tables The Sample Tables Templates and Other Tables Customizing Tables K-Factor Ratio Tables v