RAYPAK REPLACEMENT PARTS
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- Caitlin Hines
- 7 years ago
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1 COMMERCIAL MODEL: RAYTHERM 926 THRU 1826 CATALOG NO Effective: Replaces: RAYPAK REPLACEMENT PARTS MODEL SIZE: 926, 962, 1083, 1125, 1178, 1223, 1287, 1336, 1414, 1468, 1571, 1631, 1758 & 1826 MODEL TYPE: H, W, WH, N, NH, R &RH DATE OF MANUFACTURE: THROUGH CURRENT EXCEPT AS NOTED. MODEL TYPE: H THROUGH MODEL TYPE: R - BUILT FOR MODELS 926 THROUGH 1125 ONLY. MODEL TYPE: H THROUGH CURRENT. MODEL TYPE: W THROUGH CURRENT. MODEL TYPE: WH1, WH2, WH THROUGH CURRENT MODEL TYPE: NH & RH THROUGH MODEL TYPE: N & R THROUGH THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. MODEL TYPE DESIGNATION-NEW MODEL TYPES* VS OLD MODEL TYPES. NEW OLD NEW OLD H1 T H6 Tx H2 Ta W1 WT H3 Tb W2 THWS H4 Tc (Released ) N TIP H5 Td R TIPR *Sub-Numbers used to distinguish between numerous old models types with condensed new model types only. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST" CATALOG NO Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) Fax (800) Litho In U.S.A. Part No
2 HONEYWELL IID PILOT 1-P 4-P 5-P 2-P 6-P FIG #
3 CALL OUT DESCRIPTION [926] [1083] [1178] [1287] [1414] [1571] [1758] B BURNER TRAY** 1-B Burner Tray w/burners (Sea Level)* F F F F F F F Burenr Tray w/o Burners (Sea Level)* F F F F F F F 2-B Burner Tray w/burners (Sea Level)* HW F F F F F F F Burner Tray w/o Burner (Sea Level)* HW F F F F F F F Burner Tray w/burners (Sea Level)* RS F F F F F F F Burner Tray w/o Burners (Sea level)* RS F F F F F F F 3-B Burner Spacer/Holddown (Single) F F F F F F F Burner Spacer/Holddown (Double) HW F F F F F F F Burner Spacer/Holddown (Double) RS F F F F F F F 4-B Burner / / / / / / /112 5-B Burner Orifice Nat.#49 Outdoor (Sea Level)* F/ F/ F/ F/ F/ F/ F/112 Burner Orifice Nat.#48 Indoor (Sea Level)* F/ F/ F/ F/ F/ F/ F/112 Burner Orifice Pro.#57 (Sea Level)* F/ F/ F/ F/ F/ F/ F/112 C CONTROLS 1-C Auto Reset Fixed High Limit 240 F F F F F F F F 2-C Manual Reset Adjustible High Limit 240 F Max F F F F F F F Manual Reset Adjustible High Limit 200 F Max F F F F F F F Auto Reset Dualstat F F F F F F F Manual Reset Dualstat F F F F F F F Auto Reset Adjustible High Limit 240 F Max F F F F F F F Auto Reset Adjustible High Limit 200 F Max F F F F F F F Auto Reset Adjustible High Limit 180 F Max F F F F F F F Controller Modulating (H2) Controller 2-Stage (H3) F F F F F F F Controller 2-Stage (W3) WH F F F F F F F Controller 4-Stage (W3) WH F F F F F F F Controller B3 (H6) Aquatrol F F F F F F F Controller B5 (H6) Controller Modulating (B-40/B-41 Digital) F F F F F F F 3-C Flow Switch F F F F F F F 4-C Low Water Cutoff (Not Shown) F F F F F F F 5-C Thermostat Economaster F F F F F F F 6-C Economaster II Control F F F F F F F 7-C Flow Switch Paddle (McDonnel Miller) F F F F F F F Flow Switch Paddle (Taco) F F F F F F F G GAS VALVES (SEE GAS VALVE REPLACEMENT CHART) H HEAT EXCHANGER 1-H Heat Exch Assy. Cast Iron F F F F F F F Heat Exch Assy Brass F F F F F F F Heat Exch Assy Cast Iron w/pump Hdr F F F F F F F Heat Exch Assy Brass w/pump Hdr F F F F F F F Heat Exch Assy Cast Iron w/pump Hdr (N) F F F F F F F Heat Exch Assy Brass w/pump Hdr (N) F F F F F F F Heat Exch Assy Cast Iron w/pump Hdr (R) F F Heat Exch Assy Brass w/pump Hdr (R) F F Heat Exch Assy Cast Iron Cupro Nickel F F F F F F F Heat Exch Assy Brass Cupro Nickel F F F F F F F Heat Exch Assy Brass Cupro Nickel w/pump (N) F F F F F F F Heat Exch Assy Cast Iron One Pass (N) F F F F F F F 2-H Inlet/Outlet Header Cast Iron F F F F F F F Inlet/Outlet Header Brass F F F F F F F Inlet/Outlet Hader Cast Iron (N) F F F F F F F Inlet/Outlet Header Brass (N) F F F F F F F Inlet/Outlet Header Cast (R) F F Inlet/Outlet Header Brass (R) F F 3-H Inlet/Outlet Header Cast Iron One Pass F F F F F F F 4-H Return Header Cast Iron F F F F F F F Return Header Brass F F F F F F F 5-H Return Pump Header Cast Iron F F F F F F F Return Pump Header Brass F F F F F F F 6-H Tube Bundle F F F F F F F Tube Bundle Cupro Nickel (N) F F F F F F F 7-H Heat Exchange Tube F F F F F F F Heat Exchange Tube Cupro Nickel F F F F F F F 8-H Baffle Kit F F F F F F F 9-H Stud Bolt Kit F F F F F F F Stud Bolt Kit w/pump Header F F F F F F F Stud Bolt Kit One Pass Header F F F F F F F 10-H Header Gasket B B B B B B B 11-H Sensor Well F F F F F F F 12-H Well Retaining Clip *FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL CONSULT THE FACTORY. **REPLACEMENT BURNER TRAYS ARE BUILT FOR SEA LEVEL, NATURAL GAS APPLICATIONS UNLESS OTHERWISE SPECIFIED AT THE TIME THE ORDER IS PLACED. HW - HONEYWELL RS - ROBERTSHAW 3
4 CALL OUT DESCRIPTION [926] [1083] [1178] [1287] [1414] [1571] [1758] J J BOX 1-J J Box Nat IID (H1, H5, WH, W2, N, R) F F F F F F F J Box Pro IID Lockout (H1, H5, WH, W2, N, R) F F F F F F F 2-J J Box Nat IID (H2, H6) F F F F F F F J Box Nat IID (H3, WH, W1) F F F F F F F J Box Pro IID Lockout (H2, H6) F F F F F F F J Box Pro IID Lockout (H3, WH, W1) F F F F F F F 3-J J Box Nat IID (H1, H5, WH, W2, N & R) HW F F F F F F F J Box Nat IID Robertshaw (N & R) F F F F F F F J Box Nat IID/TTD (H1, H5 & W2, WH) HW F F F F F F F J Box Nat IID/ TTD Robertshaw (H1, H5, W2, WH) F F F F F F F J Box Pro IID Lockout (H1,H5,W2, WH, N & R) HW F F F F F F F J Box Pro IID/Lock Robertshaw ( N & R) F F F F F F F J Box Pro IID/TTD Lockout (H1, H5 & W2, WH) F F F F F F F J Box Pro IID TTD Robertshaw (H1, H5, W2, WH) F F F F F F F J Box Nat IID (H3, H4, W1, WH) F F F F F F F J Box Nat IID/TTD (H3, H4 & W1, WH) F F F F F F F J Box IID/TTD Lockout (W3, WH) F F F F F F F J Box Pro IID Lockout (H3, H4, W1, WH) F F F F F F F J Box Pro IID/TTD Lockout (H3, H4, W1, WH) F F F F F F F J Box Nat IID (H2, H6 W/B3 or B5) F F F F F F F J Box Pro IID Lockout (H2, H6 W/B3 or B5) F F F F F F F 4-J J Box C2 Nat (H1, W2, WH) J Box C2 Nat Robertshaw (H1, WH, W2) J Box C2 Nat(H2,H3,H4,H6 w/b3 or B5,W1, WH) J Box C2 Nat (H6 for B6000) J Box IRI Nat J Box IRI/TTD Nat (H2, W1, WH) J Box IRI/TTD Nat (H3) J Box IRI/TTD (W3, WH) J Box IRI Nat (H6 for B6000) J Box IRI Nat (N & R with Mech Mod Valve) J Box IRI Nat Robertshaw (N & R) 5-J Transformer 40 VA F F F F F F F Transformer 50 VA F F F F F F F Transformer 100 VA F F F Spark Generator C2 & IRI (Not Shown) F F F F F F F 6-J Relay SPST 24V NO F F F F F F F Relay DPDT 24V F F F F F F F Relay SPST 120V F F F F F F F Relay DPDT 120V F F F F F F F Relay SPDT C2 (Not Shown) Relay DPDT IRI (Not Shown) J Toggle Switch F F F F F F F M MISCELLANEOUS 1-M PRV 30 PSI (H5) F F F F F F F PRV 60 PSI (H1, H2, H3, H6, H4) F F F F F F F PRV 125 PSI (W1, W2, W3, N, R) F F F F F F F PRV 125 PSI (WH, NH) F F F F F F F 2-M Deliming Kit F F F F F F F 3-M T & P Gauge (H1, H2, H3, H4, H5, H6) F F F F F F F T & P Gauge (W1, W2, W3, WH, N, R) F F F F F F F 4-M Integral Pump 4-1/4 Impeller F F F F F F F Integral Pump 4.7 Impeller F F F F F F F 5-M Mixing Valve (R) M Thermometer (R) M Tank T & P Gauge (R) M Power Vent Motor F F F F F F F 9-M Power Vent Wheel F F F F F F F 10-M Power Vent PC Board F F F F F F F 11-M Power Vent Pressure Switch R REFRACTORY 1-R Refractory Kit F F F F F F F 2-R Refractory Retainer Kit F F F F F F F 4
5 CALL OUT DESCRIPTION [926] [1083] [1178] [1287] [1414] [1571] [1758] P PILOT 1-P Pilot Nat. IID F F F F F F F Pilot Pro. IID F F F F F F F Pilot Nat. C2 & IRI F F F F F F F 2-P Pilot Orifice Nat. IID Pilot Orifice Pro. IID Pilot Orifice C2 & IRI P Ignition Control Nat. IID B B B B B B B Ignition Control Pro. IID/Lockout B B B B B B B Ignition Control C2, IRI, G F F F F F F F Ignition Control C2, IRI, G13 (Complete) F F F F F F F Base Ignition Control F F F F F F F 4-P Pilot Mounting Bracket F F F F F F F 5-P Ignitor Wire P Pilot Tube P Hi Tension Wire B B B B B B B Amplifier Flame Rectification C F F F F F F F S SHEETMETAL 1-S Jacket top Indoor F F F F F F F 2-S Flat Top Assy Outdoor F F F F F F F 3-S Flue Collector Indoor F F F F F F F 4-S Flue Collector Outdoor F F F F F F F 5-S Door Assy Left Indoor F F F F F F F Door Assy Left Outdoor F F F F F F F Door Assy w/latch Indoor # F F F F F F F 6-S Door Assy Right Indoor F F F F F F F Door Assy Right Outdoor F F F F F F F Door Assy w/latch Outdoor # F F F F F F F 7-S Access Panel Group 2" w/pump F F F F F F F 8-S Access Panel Group 2 1/2" w/pump F F F F F F F Access Panel Group 2 1/2" F F F F F F F 9-S Access Panel Group 3" F F F F F F F 10-S Control Cover F F F F F F F 11-S Pump Cover F F F F F F F 12-S J Box Sheetmetal F F F F F F F J Box Sheetmetal C F F F F F F F V VENTING 1-V Stackless Top Kit (Outdoor) F F F F F F F 2-V Draft Hood (Indoor) # Door Manufactured From 1995 To Current 5
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7 H1 H2 CALL DESCRIPTION PART OUT NUMBER G GAS VALVES Manual "B" Valve 1/8" F Manual "A" Valve 1" F 1 Manual "A" Valve /4" F 1 Manual "A" Valve /2" (Nat. Only) * Lube Cock Valve / * Lube Cock Valve / * Lube/Cock Valve Pressure Regulator Nat. 3/8" F Pressure Regulator Pro. 3/8" F Pressure Regulator Nat. /4" Pressure Regulator Pro. /4" F * Pressure Regulator Nat. / * Pressure Regulator Pro. / F Pressure Regulator Nat. 2" Pressure Regulator Pro 2" F * Pilot Gas Valve All Gases Pilot Gas Valve All Gases Auto On/Off Valve All Gases 1" F 1 Auto On/Off Valve All Gases /4" F 1 Auto On/Off/Valve All Gases /2" F Mod. Valve 120F-240F 1" HW Mod. Valve 85F-210F 1" HW Mod. Valve 140 F Max HW Mod. Valve 110F-170F 1" HW Mod. Valve 150F-210F Nat. HW Mod. Valve 110F-170F Nat. RS F Mod. Valve 110F-170F Pro. RS F Mod. Valve 150F-210F Nat. RS F Mod. Valve 150F-210F Pro. RS F Comb. Valve 2-Stage Nat. 1" Comb. Valve 2-Stage Pro. 1" Comb. Valve 2-Stage Nat. /4" Comb. Valve 2-Stage Pro. /4" Comb. Valve 2-Stage Nat. /2" * Actuator, 2-Stage * Actuator, On-Off F 1 * Actuator. Mod * Actuator. Mod B3/B * Gas Valve Body 1" ** * Gas Valve Body /4"** * Gas Valve Body /2"** * Gas Valve Body 2"** * Gas Vent Valve All Gases F 1 * Gas Pressure Switch - Low F 1 * Gas Pressure Switch - High F 1 *REQUIRED FOR IRI MODELS **GAS VALVE BODY CONNECTION SIZE MAY BE DIFFERENT THAN INDICATED ON CHART. SEE BOILER CONTROLS FOR ACTUAL SIZE REQUIRED FOR REPLACEMENT. 7
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9 H6 CALL DESCRIPTION PART OUT NUMBER G GAS VALVES Manual "B" Valve 1/8" F 1 Manual "A" Valve 1" F Manual "A" Valve /4" F 1 Manual "A" Valve /2" (Nat. Only) * Lube Cock Valve / * Lube Cock Valve / * Lube/Cock Valve Pressure Regulator Nat. 3/8" F 1 Pressure Regulator Pro. 3/8" F 1 Pressure Regulator Nat. /4" Pressure Regulator Pro. /4" F 1 * Pressure Regulator Nat. / * Pressure Regulator Pro. / F Pressure Regulator Nat. 2" Pressure Regulator Pro 2" F * Pilot Gas Valve All Gases Pilot Gas Valve All Gases Auto On/Off Valve All Gases 1" F Auto On/Off Valve All Gases /4" F 1 Auto On/Off/Valve All Gases /2" F Mod. Valve 120F-240F 1" HW Mod. Valve 85F-210F 1" HW Mod. Valve 140 F Max HW Mod. Valve 110F-170F 1" HW Mod. Valve 150F-210F Nat. HW Mod. Valve 110F-170F Nat. RS F Mod. Valve 110F-170F Pro. RS F Mod. Valve 150F-210F Nat. RS F Mod. Valve 150F-210F Pro. RS F Comb. Valve 2-Stage Nat. 1" Comb. Valve 2-Stage Pro. 1" Comb. Valve 2-Stage Nat. /4" Comb. Valve 2-Stage Pro. /4" Comb. Valve 2-Stage Nat. /2" * Actuator, 2-Stage * Actuator, On-Off F 1 * Actuator. Mod * Actuator. Mod B3/B * Gas Valve Body 1" ** * Gas Valve Body /4"** * Gas Valve Body /2"** * Gas Valve Body 2"** * Gas Vent Valve All Gases F 1 * Gas Pressure Switch - Low F 1 * Gas Pressure Switch - High F 1 *REQUIRED FOR IRI MODELS **GAS VALVE BODY CONNECTION SIZE MAY BE DIFFERENT THAN INDICATED ON CHART. SEE BOILER CONTROLS FOR ACTUAL SIZE REQUIRED FOR REPLACEMENT. 9
10 W1, H4, WH1 W2, WH2 CALL DESCRIPTION PART OUT NUMBER G GAS VALVES Manual "B" Valve1/8" F Manual "A" Valve 1" F 1 1 Manual "A" Valve /4" F Manual "A" Valve /2" (Nat. Only) * Lube Cock Valve / * Lube Cock Valve / * Lube/Cock Valve Pressure Regulator Nat. 3/8" F Pressure Regulator Pro. 3/8" F Pressure Regulator Nat. /4" Pressure Regulator Pro. /4" F 1 * Pressure Regulator Nat. / * Pressure Regulator Pro. / F Pressure Regulator Nat. 2" Pressure Regulator Pro 2" F * Pilot Gas Valve All Gases Pilot Gas Valve All Gases Auto On/Off Valve All Gases 1" F 1 Auto On/Off Valve All Gases /4" F 1 Auto On/Off/Valve All Gases /2" F Mod. Valve 120F - 240F 1" HW Mod. Valve 85F-210F 1" HW Mod. Valve 140 F Max HW Mod. Valve 110F-170F 1" HW Mod. Valve 150F-210F 1" HW Mod. Valve 110F-170F Nat. RS F Mod. Valve 110F-170F Pro. RS F Mod. Valve 150F-210F Nat. RS F Mod. Valve 150F-210F Pro. RS F Comb. Valve Nat. 1" Comb Valve Pro. 1" Comb. Valve Nat. /4" Comb. Valve Pro. /4" Comb. Valve Nat. /2" * Actuator, On-Off F 1 * Actuator. Mod * Actuator. Mod B3 SYSTEM * Gas Valve Body /4" * Gas Valve Body /2" * Gas Valve Body 2" * Gas Vent Valve All Gases F * Gas Pressure Switch - Low F * Gas Pressure Switch - High F *REQUIRED FOR IRI MODELS 10
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