Smart Wireless Innovation - a case. Christophe Corbier Field Sales Engineer Instrumentation

Transcription

1 Smart Wireless Innovation - a case Christophe Corbier Field Sales Engineer Instrumentation

2 The Age of Wireless Provides the Eyes and Ears to With Move All Today s Facilities Technologies to the Next Level There Is Still Much We Don t Know Smart Control Systems Smart Analytical Smart Asset Optimization Smart Measurement Smart Final Control Smart Machinery Health Smart Safety

3 Emerson Smart Wireless Solutions Help Move Facilities to the Next Level Smart Wireless Smart Control Systems Smart Analytical Smart Asset Optimization Smart Measurement Smart Final Control Smart Machinery Health Smart Safety 3

4 Emerson Has Developed an Architecture to Extend Plant Visibility Wirelessly Plant Network Asset Tracking Security Wireless Standards: Plant Network Operations Control Network Asset Management Mobile Worker Control Network Field Network SP100* Field Devices * Wireless HART Self-Organizing Networks *SP100 Standard in Development

5 Why Wireless What s s the Fuss? Wireless is NOT new technology <1% adoption of wireless in the process industries So, what s taken so long?? VERY special needs Security for process industry, security means safety Power reliable power is not where it s needed Standards communication and sensor compatibility Robustness confidence to enable new best practices Environment suitability for the harshest environments where obstructions can change daily These Problems Are Being Addressed 1973 Cell Phone

6 Best In Class Security Solution Addresses Customers Biggest Concern Threat to: Protection Network Devices Gateway Information System Encryption Authentication Verification Anti-jamming Key Management Validated with customers and wireless experts Self-Organizing Network Gateway Information Systems No TCP/IP messaging 128 bit encryption User definable key rotation Frequency hopping spread spectrum Ethernet: VPN, HTTPS - All other ports are closed Serial (RS485/232): Modbus Wired or Wireless Legacy Host

7 Self-Powered Devices Benefit from SmartPower Innovations Use Sparingly Power is Gold Unique power management capabilities to further minimize energy requirements There are always trade offs Start with Robust Low Power Sensors Advanced sensor electronics with ultralow power embedded radio for reliable communications Replenish Energy Energy harvesting techniques such as thermal, solar, and others are in trials Range Power Life Update Rate

8 Emerson Is Committed To Making Wireless Standards A Reality Safety Control Monitoring Class 0 : Emergency action (always critical) Class 1: Closed loop regulatory control (often critical) Class 2: Closed loop supervisory control (usually non-critical) Class 3: Open loop control (human in the loop) NOTE: Batch levels* 3 & 4 could be class 2, class 1 or even class 0, depending on function *Batch levels as defined by ISA S88; where L3 = "unit" and L4 = "process cell" Class 4: Alerting Short-term operational consequence (e.g., event-based maintenance) Class 5: Logging & downloading/uploading No immediate operational consequence (e.g., history collection, SOE, preventive maintenance) Importance of message timeliness increases SP-100 SP SP Phase II Phase I WIRELESS Wireless Defined Classes

9 Smart Wireless Reliability Enables Customers To Change Work Practices Measure Route Manage Enterprise DCS Measure Rich Data Route the Data to the User Proven >99% Data Reliability Manage Data By Seamlessly Integrating into Legacy Hosts & Analyze Quality Information Standard Interfaces with No Special Software Before now, wireless provided only limited data, with reliability ranging from 40% to 80%, and required proprietary interfaces

10 Self-Organizing Networks are A Step Out Technology With Clear Customer Value Emerson s Smart Wireless solution has taken the best of all technologies and combined them into a revolutionary solution Proven HIGH reliability BEST in class security Extremely LOW power Provides for BEST in class coexistence Proven LOW barriers to adoption Proven EASY installation Proven HIGHLY scalable This has the potential to be a disruptive technology C A G1 D E Mesh B F Frequency hopping, time synchronized, mesh to the edge, self-organizing network

11 Self-Organizing Networks Just Work! No Site Survey, >99% Data Reliability, Robust To Host

12 Wireless Offers Many Advantages Offshore Immediate advantages offered by Smart Wireless Inherent reduction in cabling infrastructure, complexity and weight Lower installation cost. simplified connection/disconnection when swapping out process modules instrumentation pre-configured on-shore, substantially reducing installation, commissioning and calibration timescales off-shore Lower CAPEX and lower OPEX Cost effective access to process information and plant diagnostics Improved worker health & safety - Wireless replaces conventional manual instruments Smart Asset Optimization Smart Control Systems Smart Measurement Smart Machinery Health Use wireless to increase process visibility & extend the benefits of Smart measurements

13 Customers Are Solving Real Plant Problems: StatoilHydro Grane Platform Application: Monitor wellhead annular pressure and heat exchanger pressures Smart Wireless delivered 100% reliability & stability in the crowded metal wellhead environment Easy integration of the wireless data into a third party system Customer identified operational improvements as a result of increased process visibility Smart Wireless solution eliminates the need for daily visits to the wellhead to manually record gauge readings Continuous monitoring enables unusual readings to be identified earlier We are delighted with the performance of the Emerson Smart Wireless network in these challenging conditions. Following a short training program, our instrument engineers are very confident about adding more wireless devices to our installation as required. These typically take around two hours to install compared with up to two days for a conventional wired unit. Herwin Geir Standaert Leon Vadheim, Instrument Lead, Grane Platform

14 StatoilHydro Grane Platform - Plan What? Unmanned oil & gas platform monitored and controlled by operators onshore Why? Reduce investment and operating costs of the platform How? Equip the platform with intelligent and reliable robotic and instrumentation systems that allow operators onshore to monitor and control the processes on the platform

15 StatoilHydro Grane Platform - Challenges Replacement per module in less than 24 Hrs, incl. start-up Safety and robustness for the replacement Barriers: Long cable trays and lots of wiring Commissioning offshore Limited construction time Limited documentation

16 StatoilHydro Grane Platform - Installation Connecting to the Gateway 1420: No distance troubles Only power and fibre TCP/IP connection for the gateway Easy Installation: Faster than expected hookup All devices live in minutes

17 Transmitters in the Wellhead Area 10 Pressure devices Initially 2 connected up to the gateway as host; 3 after self tuning of the network Latency in the system: 2-3 sec Refresh time set on 30 sec No line of sight between transmitters and gateway Daily radio communication in the area Antennas for online camera transmission in the area

18 Transmitters on Heat Exchangers 12 Transmitters installed Same latency as for the wellhead area Refresh time 30 sec One gateway was sufficient for both the wellhead and heat exchanger area Distances in the mesh network: 60 meters and up

19 The future

20 Emerson has more in the pipeline

21 Wireless Offers Many Advantages Offshore Immediate advantages offered by Smart Wireless Inherent reduction in cabling infrastructure, complexity and weight Lower installation cost. simplified connection/disconnection when swapping out process modules instrumentation pre-configured on-shore, substantially reducing installation, commissioning and calibration timescales off-shore Lower CAPEX and lower OPEX Cost effective access to process information and plant diagnostics Improved worker health & safety - Wireless replaces conventional manual instruments Smart Asset Optimization Smart Control Systems Smart Measurement Smart Machinery Health Use wireless to increase process visibility & extend the benefits of Smart measurements

22 Customers Are Solving Real Plant Problems: BP Wytch Farm Application: Monitor well-head annular pressure One of Europe s largest onshore oil fields Smart Wireless solution includes 40 pressure transmitters Fast installation despite dense pipework and process racking All devices installed within 2 days All devices on-line within 30mins The wireless instruments have performed without loosing any data since they were installed in August. Chris Geen, BP Manager

23 Emerson Has Developed an Architecture to Extend Plant Visibility Wirelessly We thank you!