SEE MORE. DO MORE. Bob Karschnia VP Wireless

Transcription

1 Smart Wireless Solutions SEE MORE. DO MORE. Bob Karschnia VP Wireless

2 Why Wireless? Information is Critical to Decision Making Improved Efficiency Security Control & Safety Wired Automation Today Environment Regulation Compliance Enhanced Safety Maximizing Reliability Cost and time of traditional wired I/O limits automation to control Many plant functions could benefit from automation Wireless augments existing systems to provide the right information to the right people to solve problems Slide 2

3 Wireless Applications Aren t Niche They Are Everywhere! Process / Asset Reliability Personnel Productivity Motor, pump, blower monitoring Manual gauge replacement Valve monitoring Reduced operator rounds Filter monitoring Mobile workers Efficiency / Throughput Tank level monitoring Heat exchanger monitoring Rotating kiln / moving equipment monitoring Steam trap monitoring Oil & Gas / steam injection Health / Safety / Environment Emissions / discharge monitoring Eye wash / safety shower monitoring Pressure relief valve monitoring Secondary level measurements Video Mustering Slide 3

4 Smart Wireless Enables Sites To Start Small Wireless Field Network Install Smart Wireless instruments to solve specific problems Mix and match to create comprehensive solutions Add a wireless backhaul if there is no local gateway connectivity Slide 4 Install ONLY What You Need No Extra Infrastructure

5 Pump Applications Seal Pot Pressure with Rosemount 3051S - Wireless Pressure Transmitter Lubrication Level with Rosemount 2160 Wireless Vibrating Fork Liquid Level Switches Filter Monitoring with Rosemount 3051S Wireless Pressure Transmitter Monitor Hydrocarbon Leaks with Rosemount 702 Wireless Leak Detection - Vibration Monitoring with CSI 9420 Wireless Vibration Transmitter Slide 5

6 Heat Exchangers ph Monitoring: Rosemount 6081 Wireless PH/ORP Flow Rates for Efficiency Calculations with Rosemount 3051S Wireless DP Flow Steam/Cooling Process Heat Exchanger ΔT Steam/Cooling Process Temperature for Efficiency Calculations Rosemount Wireless High Density Temperature Rosemount 648 Wireless Temperature

7 Water Treatment / Effluent Applications Inlet Flow Rate for Regulatory Requirements: Rosemount 8700 Mag Flow with THUM adapter Water Intake Pond Aeration Aerator Vibration Monitoring: CSI 9420 Wireless Vibration Inlet Temperature for Regulatory Requirements: Rosemount 648 Wireless Temperature Water Treatment Sludge Blanket Level Monitoring For Sediments: Mobrey MSL600 with 4-20 output to a 648 Wireless ph/ ORP Monitoring for Water Treatment: Rosemount 6081 Wireless PH/ORP Vibration on Pumps: CSI 9420 Wireless Vibration On Pumps Outlet Flow Rate for Regulatory Requirements: Rosemount 8700 Mag Flow with THUM adapter Outlet Temperature for Regulatory Requirements: Rosemount 648 Wireless Temperature Slide 7 Water Return

8 Tank Monitoring Applications Tank Gauging: Rosemount Wireless Tank Gauging or Process Radar for Continuous Level Measurement High Level Detection: Rosemount 2160 Wireless Level Detection, Hydrocarbon Leak Detection Under Tanks: Rosemount 702 Hydrocarbon Leak Detection Pump Vibration Monitoring: CSI 9420 Wireless Vibration Transmitter Meter Verification for Custody Transfer: Micro Motion 2700 Coriolis Meter with THUM adapter for transfer flow Tank Temperature Profile: Rosemount 848 Wireless High Density Temperature Temperature Hotspot Monitoring: Rosemount 648 Wireless Temperature Tank Level: Rosemount 3051S Wireless DP Level Manual Valve Position: Fisher 4320 Wireless Position Monitor Video Surveillance Backhaul Communications: PFN Safety Shower and EyeWash Monitoring: Rosemount 702 With TopWork Go Switch Slide 8

9 Boiler Applications Safety Valve Monitoring: Rosemount 708 Wireless Acoustic Water Level : Rosemount 5300 Radar Level with THUM Adapter High Water Level Indication: Rosemount 2160 Wireless Vibrating Fork Boiler Pressure : Rosemount 3051S Wireless Pressure Steam Flow Output: Rosemount 3051S Wireless DP Flow Stack Monitoring for Environmental Compliance : Rosemount 648 & 3051S Wireless Temperature & Pressure Boiler Temperature: Rosemount 648 Wireless Temperature Flame Stability / Burner Management Diagnostics & Fuel Flow: Rosemount 3051S with Advanced Diagnostics and THUM adapter Slide 9 Water Flow On/Off : TopWorx 4310 Valve Position Indication Water Quality to Prevent Fouling : Rosemount 6081 Wireless ph/orp

10 Smart Wireless Can Grow The Solution As Needs Grow Add wireless plant applications for personnel productivity and coverage Mobile Operators Maintain Simplicity Reliability Security Scalability Slide 10 Smart Wireless is a FULLY Scalable Wireless Architecture

11 Wireless Plant Applications: Safety Mustering, Mobile Worker, Security Cameras Business drivers Operator productivity Remote DCS client Operator rounds Terminal mgmt/oms Maintenance productivity Remote asset management client Maintenance rounds/ procedures Emergency Response Automated Head Counting Real time information in the field Slide 11

12 Cover More Plant Areas As Needed & As Budgets Afford Wireless Back-Haul Standards for WLANs are governed the IEEE standards for Wi-Fi and other 802.XX protocols like Wi-Max. Emerson provides comprehensive, single source turnkey solutions for applications of any size using WLANs and WirelessHART to ensure scalability. Slide 12 Scalable Wireless Plant Solutions Mobile Workers + Security Cameras Asset Tracking Safety Mustering Scalable Wireless Field Solutions 100,000s of devices 1,000s of gateways

13 Enable Many Users with Wireless Automation E&I Maintenance Mgr. Directs maintenance activities within time & budget limitations Reliability Engineer Assures equipment performance, reliability, maintainability, durability Energy Reduction Engineer Responsible for improving energy efficiency Project Manager Plan, execute, and finalize projects according to strict deadlines within budget. Utility Manager Power Generation, Water treatment, Boiler, Air & Gas Compressors, Condensate, Propane and Butane storage Environmental Health & Safety Engineer Promote safety and health by applying knowledge of industrial processes Quality Engineer Development and operation of quality control systems Slide 13 Process Engineer Develop and Implement New Processes to benefit product quality and productivity Operations Manager Optimize Operations to meet the Plant Operating Plan

14 Plant Wide Solutions This is the Wireless Plant of the Future Start here today Or start small and scale to here tomorrow FACT: Appling best practices can reduce automation costs up to 35% and reduce commission time by weeks. Slide 14

15 How Do You Know What Technology Can Really Enable Your Needs? WirelessHART Self Organizing Mesh Gateways HART Optional WiFi ISA100.11a Proprietary IP Addressing Mesh Routing and Non-Routing Firewalls Slide 15 Nodes Wireless Device Managers WCI

16 Fitting Together the Key Smart Wireless Pieces FACT: 7,500+ Smart Wireless installations prove self-organizing mesh is key to reliability. HART without the wires HART Low- Power Mesh Radios Process Instruments Simple Secure Reliable Scalable Quality, Reliability, and Value: wired or wireless for demanding environments Turn Key Solutions for any application, budget, timeline FACT: 80% of all Process Instruments are HART. Leverage this protocol to support organizational adoption Industrial Wi-Fi and Digital Applications Not all applications require Wi-Fi. Proven Technology industrialized.

17 Two Categories of Wireless Applications Wired Architecture Applications Operations Plant Network Asset Management Wireless Plant Networks Control Network Field Devices Wireless Field Networks FACT: Point-to-Point solutions do not work in the process environment with long term reliability and lowest cost of ownership. Slide 17

18 IEC (WirelessHART) is a Self-Organizing Mesh Network Advantages of Self-Organizing Mesh over Other Mesh Self-Forms Adding device Remove device Self-Mitigates Obstacles Standard instruments Locations No RF survey No manual ;ink Configuration Native redundancy Self-Heals to Environment Weather Infrastructure changes Device location Changes RF engineer embedded in the Smart Wireless device instead of your organization Slide 18

19 Thinking Through Wireless: Control and Redundancy 90% of Control Applications have a time constant greater than 16 seconds, requiring a minimum of 4 second updates. FACT: Smart Wireless is used for control today. Shared IP IP Address Smart Wireless supports 1 Solve problems with health, safety, environmental, second and updates efficiency and is where costs of wire and engineering have been proven prohibitive reliable monitoring AND control applications. Redundancy Throughout the System Self-organizing connections Redundancy from the field device to the control system Mesh technology Slide 19

20 Thinking Through Wireless: Security AES128 Message Encryption Managed Connections with SSL Encryption Administrative Lockdown FACT: Tested by U.S. Homeland Security, Idaho National Labs, Carnegie Mellon University, and End- User Corporate IT leaders. NO TCP/IP Address in Field Devices Full Spectrum Use Unique Join Keys for Network Access A3DC9E2D-7F3A1ED4-B4FWA2A1-CDA82FDB This also prevents an instrument engineer from needing IT approval to add another wireless device. Slide 20

21 Thinking Through Wireless: Integration Application DCS PLC Data Historian HMI Asset Management AMS Suite Machinery Health DeltaV Ovation Honeywell ABB Wonderware OSI Soft Pi Application Integrate into any application that uses a standard protocol or can be converted to from a standard protocol. Integrate into any host just like HART. Protocols OPC OPC Secure Modbus TCP Modbus TCP Secure AMS AMS Secure DeltaV Native Ovation Native HTML HART IP Ethernet Protocols Serial Protocols Backhauls Wi-Fi Wi-Max Wired Ethernet Fiber Ethernet Modbus RS-485 Wi-Fi: 1-2 Miles Embedded security into any host from any WirelessHART vendor. CAT5 Cable: Max 385 Feet Dual Ethernet Ports Optional Fiber Optic Cable: No distance limits Requires CAT5 to Optical Converters Shielded Twisted Pair Wires: Max 4000 Feet Requires Serial I/O Card Goal: Connect applications with data coming to and from the WirelessHART Network. Do what is easiest.

22 Thinking Through Wireless: Ease of Use Design and Monitoring Tools AMS Wireless Snap-On Install where you need them, not where wireless needs them Integrate Data just like Wired Manage WirelessHART Instruments just like HART Instruments Example: Operator saving $2M preventing a shutdown, did not even know it was wireless, just another data point. Slide 22

23 Thinking Through Wireless: Environment 2.4GHz wavelength = 12.5cm Rain: cm, 0.3db/km Fog: x smaller than rain Snow: 0.06db/km Snow cover: 3db/m: 15cm on both device and gateway Sand: 0.02cm, 0.08db/km Yes, still works. After Under Water High Magnetic Field Slide 23

24 ABB E+H Emerson MacTek Pepperl+Fuchs Rohrback Coscaso Siemens Softing Tyco 200+ Vendors HART Communication Foundation 7.1 IEC Global Standard Interoperable Secure End-to-End Protection Encryption Authentication Verification Anti-Jamming Key Management Coexistence = Reliability Easy to Use Self Organizing Mesh Low Power Channel Hopping DSSS Monitoring Applications Control Applications RF Engineer Embedded in Technology to ensure reliability Based on 30M HART Devices Tools Training Installation Work Practices Asset Management System Integration

25 Proven Technology 850+ million hours operating experience Tens of thousands of smart wireless field devices 7,500+ networks FACT: In the time it takes to give this presentation, Emerson Smart Wireless has gained another 50,000+ hours of operating experience reliably solving end-user problems. Slide 25 Offshore Onshore

26 Proven with Customers Slide 26

27 Smart Wireless THUM Adapter Emerson s Smart Wireless Portfolio 702 Discrete 708 Acoustic 6081 ph CSI 9420 Vibration 2160 Vibrating Fork Liquid Level Switch 848T Multi Input Temperature 4300 Series Position Monitor Smart Wireless Gateway Wireless I/O Card IEC62591 RTU Interface 6081C Conductivity 3051S Series Pressure, Level, Flow 2051/3051 Pressure Series 248 and 648 Temperature CorrLog WPN Cisco PFN Prosoft Video Mobile Operations Asset / People Tracking AMS Network Tools

28 Simple, Secure, Reliable, Scalable: Emerson s Smart Wireless New Visibility in Control Room Incident Captured, Impact Minimized Unplanned Shutdown Avoided Capacity Utilization Improved Throughput and Energy Efficiency Improved New Visibility in Maintenance Manager s Office Future Unidentified Opportunity Discharges Monitored Fines Avoided Slide 28 Spill Prevented New Visibility in Reliability Manager s Office Greenhouse Gas Monitoring SEE MORE. DO MORE. New Visibility in HSE Manager s Office