DESIGN MODELLING AND RAPID TECHNOLOGIES

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Felix Williams
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1 Bertrandt AG Head office Birkensee Ehningen Telephone Telefax Photos: Andreas Körner, Stuttgart; Bertrandt Archive, istockphoto, Fotolia CI F DESIGN MODELLING AND RAPID TECHNOLOGIES BERTRANDT ENGINEERING NETWORK

2 IDEAS MADE TANGIBLE We support our customers in design creation and functional evaluation even in the early stages of a development. We provide the models and prototypes required by the automotive and aviation industries in the shortest possible time. Markus Nadler, Technical Branch Manager

3 04 DESIGN MODELLING AND RAPID TECHNOLOGIES 05 BERTRANDT S RANGE OF SERVICES From the initial idea to production readiness around 12,000 employees at 47 locations worldwide develop solutions in the fields of vehicle body, interior, electronics, powertrain and chassis. The range of services is complemented by simulation, validation and supporting services. Design Services/Design Modelling and Rapid Technologies Vehicle Body Development Interior Development Engineering Services Electronics Development Testing/Trials Simulation Development Chassis Development Powertrain Development

4 06 HIER STEHT SCHÖNER BLINDTEXT ESSAIS 00 PRODUCT DEVELOPMENT PROCESS Design CAD/CAM Milling Modelling Gauge Building and Cubing Technology Rapid Technologies Plastic Injection Moulding Toolmaking Measuring Equipment and Technologies Model Construction Services

5 Design CAD/CAM Milling Modelling Gauge building and cubing technology Rapid Technologies Plastic injection moulding toolmaking Measuring equipment and technologies Three-dimensional models make ideas tangible. We apply a wide range of working methods and materials in the design development of new vehicles. Concept creation Clay modelling Hard modelling Design modelling Show cars GOM digitalisation (Gesellschaft für optische Messtechnik) Sketch By using various CAD tools, we are able to flexibly handle all data formats from the automotive and non-automotive environments. We provide a contact person who takes responsibility for the project from the initial quotation to final inspection. Data models in CATIA V5 and Tebis Scan data processing Data feedback Data preparation Component definition Project support from the initial quotation to final inspection Our highly productive and technologically advanced manufacturing processes are characterised by fast machining methods. 5-axis HSC milling machines in sizes of up to 7500 x 3500 x 2500 mm Modelling is still extremely important even in an age of modern digital systems. Benefit from our expertise in a wide variety of manufacturing methods. We can provide you with tangible results very quickly. Data control models Inspection models Sub-range models Mock-up models Equipment component models Plastic deep drawing tools Forming tools Design check models Cubing technology enables all interior and exterior components of a vehicle to be 100% tested and measured within a short time. Our testing devices, also in CFRP, guarantee process reliability, both for initial inspection and series production monitoring. Gauge building Cubing technology Measuring equipment Assembly fixtures We can produce visual or functional prototypes for our customers even at an early stage of the development process. In our new lighting studio, we create high-quality lighting systems that can also be functional if required. SLA models SLS models Print models PU prototypes from silicone and RIM forms Moulded parts in all variations of Shore hardness and colours Clear glass lights Prototypes sustainably cut time and costs in product development. We manufacture prototype injection moulding tools from a wide variety of materials for pre-series production and small production runs. Steel tools Aluminium tools Epoxy resin tools Injection moulded components from all standard materials Today s top-quality components have to meet high quality requirements and pass stringent tests. In our measuring rooms we make sure that your components fulfil all demands. Air-conditioned cubing chambers Zeiss-Stiefelmayer measuring machines with sizes of up to x 3000 x 3000 mm Mobile measuring system laser tracker

6 12 DESIGN MODELLING AND RAPID TECHNOLOGIES 13 OUR LOCATIONS United States 2 locations China 2 locations Head office Ehningen Telephone info@bertrandt.com Germany Aalen Augsburg Bremen Donauwörth Ehningen (Stuttgart) Friedrichshafen Gaimersheim (Ingolstadt) Ginsheim-Gustavsburg (Rüsselsheim) Hamburg Holzgerlingen Kassel/Baunatal Cologne Leipzig Leonberg Ludwigsburg Mannheim Mönsheim (Weissach) Munich Neckarsulm Neutraubling (Regensburg) Nufringen Stuttgart Tappenbeck (Wolfsburg) Weissach-Flacht China Changchun Shanghai France Bièvres (Paris) Montbéliard Toulouse United Kingdom Dunton Spain Barcelona Turkey Istanbul Hungary Györ (Budapest) United States Rochester Hills, MI Greenville, SC You can find further information to our sites on: en/company/locations Turkey Europe United Kingdom Germany 36 locations France 3 locations Spain Hungary

7 00 HIER STEHT SCHÖNER BLINDTEXT ESSAIS 00 A decentralised structure combined with a broad and allencompassing range of services ensures that Bertrandt is a reliable and competent development partner in close proximity to its customers. PROJECT ENQUIRIES AND FURTHER INFORMATION Our special expertise and our many years of experience in project and process management make us an interdisciplinary technology expert who can efficiently take the entire product development process to a successful conclusion. Are you looking for a technology specialist who really understands your needs? Then please send your enquiry to: modelmaking@bertrandt.com Further information about our entire range of services can be found online at:

International presence

International presence This is Semcon semcon.com This is Semcon We are an international technology company in engineering services and product information. We are 3,000 dedicated and highly skilled employees who develop the