SBF ScreenMax. Bending

Transcription

1 SBF ScreenMax Bending Glaston is your glass processing technology One-Stop-Partner providing Bavelloni, Tamglass and Albat + Wirsam products and services.

2 Tamglass Comprehensive expertise in safety glass processing Tamglass is known as the reliable brand for safety glass machinery for the architectural, solar, appliance and automotive glass industries. Tamglass has delivered over 2,000 safety glass production lines to more than 70 countries during its close to 40 years of operation. Tamglass is a trademark of Glaston corporation. Glaston is the leading supplier of high-quality glass processing technology. Its customer service network is the largest in the glass processing industry, with over 30 local units around the world. Glaston Corporation is a solid, growth-oriented technology company listed on the NASDAQ OMX Helsinki Ltd s Mid Cap List. Glaston s One-Stop- Partner solutions Glaston is your One-Stop-Partner for glass processing technology offering wide range of machines and services under brand names Albat+Wirsam, Bavelloni and Tamglass. Whether the request is for a single machine, production line or complete factory with production control, completed with the best service network and preprocessing tools, we have the right solutions for you to choose from. Software solutions Pre-processing Heat treatment Service solutions Postprocessing

3 Page 03 Tamglass Automatic serial bending system The glass pairs are positioned on a ring mould. After pre-processing in the furnace the glass pairs go through a pre-heating bending annealing process. The end result is a shape-accurate, annealed pre-form of high optical quality, ready further processing in the laminating phase. Flexible product range Two different capability options, two alternative wagon sizes and maximum bending depths, and three furnace lengths are available to provide the best possible solution for the requirements of each customer. Flexible production for changing needs All SBF ScreenMax bending furnaces feature automatic, comprehensively programmable bending, a clear user interface, integrated systems for controlling glass support and counter weights movement as well as loading/unloading section concept designed for high-level ergonomics. copyright Scania CV AB We are at your service Glaston seeks to establish longterm business relationships through highly professional services prior to, during and following delivery. Our Service Solutions has established itself in several locations around the world in order to serve customers locally with a variety of services and products.

4 Page 04 Tamglass SBF Screen Max TM - Solution for bending large highquality windscreens SBF Screen Max TM advantages at a glance 1) Automatic bending with pyrometer control. 2) In the bending section the heaters are located inside of a groove for efficient heat focusing. The system is far superior comparing to a system with open coil heaters. 3) Automatic centre support and automatic wing triggering system provided as a standard feature. 4) Easy access to the mould and glass in loading/unloading position.

5 Page 05 Tamglass Image 01 In the loading/unloading position the mould is easily accessible. Image 04 HEAT FOCUSING AT BENDING SECTIONS Groove-fitted heating elements at top and sides for precise heat focusing, low scatter radiation and easier shape control. Image02 Vertical movable heating elements at bending section (optional). Image 03 The PLC and user interfaces enable user friendly operation, collection of production data, connection to the factory control system, maintenance monitoring, remote on-line service and many other features.

6 Page 06 Tamglass Superior user benefits of SBF ScreenMax SBF ScreenMax is designed for serial bending of large bus windscreens. Built-in features include a sophisticated bending control by means of multiple pyrometers, groove fitted bending heaters for accurate heat alignment, automatic glass middle support and wing triggering systems. Mould wagons are insulated all around and equipped with bottom heating elements. Enhanced loading ergonomics is achieved by means of the detachable front wall of the wagon and a motorized arrangement which allows extracting of the mould and glass totally out of the wagon for free access from all sides during the loading/unloading procedure. Succeed in glass processing Glaston offers the widest customer service network for the glass processing industry. We are committed to serving you efficiently, no matter what the continent or time zone - and in most cases in your own language. Our expertise as original equipment manufacturer offer you improved performance and machine availability through deep knowledge of machine operation and processes. To guarantee your fluent and continuous production Glaston Service Solutions provide services including spare parts, service agreements, service work, training & consultation and machinery upgrades throughout the lifetime of your machinery. Main components Furnace frame out of welded steel profile and sheet metal covering. Sections for pre-heating, bending and cooling. Mould wagons with observation windows on three sides, equipped with detachable front wall for mould extraction at loading/unloading. Automatic glass middle support system at the bending section (AMS), patented. Automatic wing triggering system for enhanced bending control. Bottom heaters at the mould wagons with connection to mains at all pre-heating and bending sections. Connetion for mould heaters (MHC). Wagon lifters at loading and bending sections. Chain drive system with stationary rollers for horizontal wagon movement. Pneumatic system with actuators. Pyrometers and thermocouples for controlling of the glass and air temperature. Total 5 pyrometers. Complete PLC-system for controlling of the movements, of the glass and air temperature and of the heating elements. A PC-based operator interface with graphic colour display for creating, storing and manipulating of the bending programs. Electrical control cabins. Internal wiring. Complete set of manuals for operating and maintenance. Installation supervision with operation and maintenance training. Layout design for customer s factory.

7 Page 07 Tamglass Main dimensions of the Tamglass SBF ScreenMax TM Capacity Typical output Mould space Connected Total length Total height Total width Furnace type for 3+4 mm LxWxD power *) **) ***) (units/8h) (units/8h) (mm) (kw) (m) (m) (m) SBF ScreenMax TM /2-6 OS1/OS x3400x ,3 3,3 5,1 SBF ScreenMax TM /3-8 OS x3400x ,3 5,1 SBF ScreenMax TM /4-10 OS x3400x ,7 3,3 5,1 SBF ScreenMax TM /2-6 OS x3600x ,4 3,3 5,3 SBF ScreenMax TM /4-10 OS x3600x ,3 3,3 5,3 2700x3600x800 available on request *) for operation with mould heaters add 36 kw **) without electrical cabin ***) with movable heaters 3,7 m in capability options OS1 and OS2 Max glass width (A): Mold space width (W) minus approx. 200 mm Max glass length (B): Mold space width (L) minus approx. 300 mm Max bending depth (H): Approx. 500 mm Capability options OptiShape 1 Heating elements in bending section divided in 3 individually controlled parts. OptiShape 2 Heating elements at the bending section divided in 5 individually controlled parts. Other options Loading/unloading manipulator (GLM). Ring mould (RM). Set of vertically movable heating elements at the bending section. Additional pyrometers. 8-pin lifter CARE - Glaston Care maintenance and consultation contract with remote online service ROLS TM. Utilities supplied by the Buyer Electric power supply (national standard). Compressed air (6-8 bar) supply.

8 HEAT TREATMENT Glaston Finland Oy Vehmaistenkatu Tampere Finland Tel Fax info@glaston.net PRE-PROCESSING Glaston Italy Spa Via Milano, Bregnano (Co) Italy Tel Fax info.italy@glaston.net SOFTWARE ALBAT+WIRSAM Software AG Konrad-Adenauer-Str Linden Germany Tel Fax info@a-w.de SBF ScreenMax EN printed 11/2008 PI#13617/HKP SUSTAINABLE GLASS PROCESSING TECHNOLOGY Glaston takes into account the entire lifecycle of its machines. One key issue is to design and manufacture the constructions to tolerate heavy use. Upgrades and relocations also extend the lifetime of the machine in the market place.special attention has been paid to the recyclability of materials, particularly to wearing components and parts.