Fujipoly New Product Technical Information

Transcription

1 Fujipoly New Product Technical Information 1. Features: Sarcon GRae is a general type of thermal conductive gel material, 1.3 Watt/mK (No electricity conductive) in a versatile sheet form that easily fits and adheres to most all shapes and sizes of components, and makes reliable and complete physical contact. The surface consistency of the pads is excellent for filling air gaps and uneven surfaces. 1) Low thermal resistance 2) Soft, low stress on component and easy assembling 2. Variety of Sarcon GRae Products: Description Construction Sarcon ##Gae ( GRae ) Sarcon ##GHae ( GRHae ) Sarcon ##GFae NEW PRODUCTS : SRCON GRae Thermal Conductive and NonFlammable Silicone Gel Sheets (Material :Sarcon GRae) hardened top surface ( GRFae ) nylon mesh embedded overall Sarcon ###GHFae hardened top surface and nylon ( GRHFae ) mesh embedded overall * Can be processed to custom designs. (cutting or punching) * ## refers to a thickness of sheet. (Unit: 1/100mm) pplication Guidelines Between chassis wall and other surface. Between CPU and heat sink. Between semiconductor and heat sink. 3. Typical Product Properties: 31. Thermal Properties: (Typical Value) ##Gae (GRae) ##GHae (GRHae) Test Method Force(kPa) Fujipoly Test Thermal Resistance 0.5mmT Method: TIM mmT Tester based on ( cm 2 /watt) 2.0mmT STM D mmT Operating Temperature 40 ~ +150 Recommended range ##GFae (GRFae) ##GHFae (GRHFae) Test Method Force(kPa) Fujipoly Test Thermal Resistance 0.5mmT Method: TIM mmT Tester based on ( cm 2 /watt) 2.0mmT STM D5470. Operating Temperature 40 ~ +150 Recommended range 1 Fuji Polymer Industries Co., Ltd. Overseas Dept.

2 4. Typical Material Properties: (Typical Value) Unit Sarcon GRae Test method Color pricot Visual Specific Gravity 2.0 JIS K 6220 / STM D 792 SKERC 5 JIS K 7312 Shore00 24 STM D2240 Thermal Conductivity Watt/m K 1.3 Hot Disk method tester (TP 501) based on STM D2326 Tensile Strength MPa 0.1 JIS K 6251(#2 Die)/STM D412 % 300 JIS K 6251(#2 Die)/STM D412 Tear Strength N/mm 0.7 JIS K 6252(ngle Die)/STM D624 Volume Resistivity MΩ m 1x10 6 JIS K 6249/STM D257 Breakdown Voltage kv/mm 17 JIS K 6249/STM D149 Flame Retardancy V0 UL94 standard Low Molecular Weight Gas Chromatography method: wt% Less than Siloxane Content (D 420 ) Extraction solvent: Carbon Tetrachloride Specimen*1) Remark 1)Specimen 2.0mm thickness (200Gae) Specimen B 30mm width x 50mm length x 3mm thickness (300Gae), 4 sheets stacked Specimen C 120mm width x 120mm length x 1mm thickness (100Gae) Specimen D 50mm width x 50mm length x 3mm thickness (300Gae), 3 sheets stacked Specimen E 13mm width x 125mm length B D C C E 5. Configuration: Type Sarcon GRae Sarcon GRHae Sarcon GRFae Sarcon GRHFae Product Description 50Gae / 50GHae 50GFae / 50GHFae 100Gae / 100GHae 100GFae / 100GHFae 200Gae / 200GHae 200GFae / 200GHFae 300Gae / 300GHae 400Gae / 400GHae Width x Length Max. 300x200 Thickness 0.50±0.15mm 1.00±0.20mm 2.00±0.30mm 3.00±0.30mm 4.00±0.40mm 500Gae / 500GHae 5.00±0.50mm Remark / When product thickness is more than 5.0mm, a product is stacked. Thickness tolerance of stacked product is the sum of these tolerances of each 2 Fuji Polymer Industries Co., Ltd. Overseas Dept.

3 6. Compression vs. Compression Load: (Typical Value) Compression Rate 50Gae 100Gae 200Gae 300Gae 400Gae 500Gae 10% % Load 30% (N) 40% % Sustain 50% Compression Rate 50GHae 100GHae 200GHae 300GHae 400GHae 500GHae 10% % Load 30% (N) 40% % Sustain 50% Compression Rate 50GFae 100GFae 200GFae 10% Load (N) 20% % % % Sustain 50% Compression Rate 50GHFae 100GHFae 200GHFae 10% % Load 30% (N) 40% % Sustain 50% *Test method: Specimen 25mm x 25mm Measured the force at 50% compression with the 25x25mm specimen set between two luminum plates (27mmW x 27mmL x 4.0mmT) *Test Condition Compression Velocity: 5.0mm/minute with 1960N(200kgf) load Cell Measurement: Sustain 50%: Compression Load tester (ikoh Engineering MODEL310N) Sustain 50% at 1 minute later 3 Fuji Polymer Industries Co., Ltd. Overseas Dept.

4 7. ging Test: (Typical Value) 71. Test Condition: +70 x 2000 hrs. Sarcon GRae SKERC Thermal Resistance cm 2 /W % Tear Strength kn/m Volume Resistivity MΩ m 1x10 6 9x10 5 8x10 5 8x10 5 9x10 5 9x10 5 Breakdown Voltage kv/mm Test Condition: +150 x 2000 hrs. Sarcon GRae SKERC Thermal Resistance cm 2 /W % Tear Strength kn/m Volume Resistivity MΩ m 1x10 6 1x10 6 3x10 6 4x10 6 5x10 6 9x10 6 Breakdown Voltage kv/mm Test Condition: +60 /95%RH x 2000 hrs. Sarcon GRae SKERC Thermal Resistance cm 2 /W % Tear Strength kn/m Volume Resistivity MΩ m 1x10 6 2x10 5 2x10 5 2x10 5 4x10 5 2x10 5 Breakdown Voltage kv/mm Test Condition: 40 /30min +125 /30min x 2000 hrs. Sarcon GRae SKERC Thermal Resistance cm 2 /W Tensile Strength MPa % Tear Strength kn/m Volume Resistivity MΩ m 1x10 6 1x10 6 2x10 6 3x10 6 2x10 6 2x10 6 Breakdown Voltage kv/mm Remark / The test methods are the same as content 3 and 4. 4 Fuji Polymer Industries Co., Ltd. Overseas Dept.

5 Conversion of Unit Thermal Resistance 1 cm 2 /W = inch 2 /W Tensile Strength: 1 kgf/cm 2 = MPa Tear Strength: 1 kgf/cm = N/mm Thermal Conductivity: 1 cal/cm sec = 419 W/m K Load: 1kgf = N Test method of TIM tester Cylinder Insulation Load cell Heater T1 T2 Specimen Φ33 luminum cooling unit Pressure Thermal Resistance (R)= T1T2 Q x S R :Thermal Resistance( cm 2 /W) T1 :Heater temperature( ) T2 :L cooling plate temperature( ) Q :pplied voltage(w) S :rea of the compressed specimen(cm 2 ) Test method of Thermal Conductivity Thermal conductivity value is calculated the measured thermal resistance using above testing method and the specimen's thickness Notes: Properties of the products may be revised due to some changes for improving performance. Properties values in this document are not specification or guaranteed. ll Fujipoly test data in this document are based on Fujipoly test method and are believe to be accurate and reliable. Nevertheless, any Fujipoly test data shows typical product properties, and does not show the guaranteed product properties. Some silicone oil may exude from the product according to operating conditions. Some low molecular siloxane may vaporize from the product according to operating conditions. It is advisable to use the product under recommended operating condition. Some more silicone oil may exude from the product if it was used over the recommended condition. It is advisable to use the product under parallel and even compression. Some more silicone oil may exude from the product if it was used under excessive or partial stress. Products testing by the purchaser is recommended in order to meet expected results such as performance and application. The products in the document are low hardness ones. The products may deform to some extend when taking the sheets off the liner. Customer are adviced to test the handling performance before use. Statement of Lieu of Warranty: ll technical information and data in this document is based on tests and is believed to be accurate and reliable. Nevertheless, since the products described herein are not provided to conform with mutually accepted specifications and the use thereof is unknown, the manufacturer and seller of the product do not guarantee results, freedom from patent infringement, or suitability of the product for any application thereof. The manufacturer and seller of the product described in this document will provide all possible technical assistance and will replace any products proven defective. No statement or recommendation made by the manufacturer or seller not contained herein shall have any force of effect unless in conformity with an agreement signed by an officer of the seller or manufacturer. Product testing by the purchaser is recommended in order to confirm expected results. Fujipoly, Sarcon and Zebra are registered trademarks of Fujipoly group. 5 Fuji Polymer Industries Co., Ltd. Overseas Dept.