Roofing. VARIMAT V2 36 UNIROOF E 38 TRIAC DRIVE PID / Guiding aid 39 X BITUMAT B2 41 COMET SUB-ROOF 42 Overview welding machines 43 EXAMO 45
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2 Roofing VARIMAT V2 36 UNIROOF E 38 TRIAC DRIVE PID / Guiding aid 39 X BITUMAT B2 41 COMET SUB-ROOF 42 Overview welding machines 43 EXAMO 45 Flach- Roofing und Steildächer General Catalog Plastic Welding 35
3 Thanks to its slim line design, welding is possible in gaps as narrow as 4.3 inch. The new VARIMAT V2 in use. Hoisted onto the roof in the practical transport box. Hot air welder VARIMAT V2 1 Ergonomic: Height and angle of guide-bar can be adjusted easily. 2 Maintenance-free: High performance brushless blower motor, no brushes to change. 1 3 High tech: New welding nozzle with protected design for reliable welding quality. 4 High speed: New gear design allows speeds of up to 39 ft/min. 5 Intuitive: Protected design. Easy-to-view display with e-drive and easy-to-store welding settings Costs USD 8000 USD % Savings 100 % Higher speed Economic efficiency Costs High potential savings: Lower costs thanks to higher welding speed (cost calculations based on qf / 16 ft/min). Before: 8 ft/min. Now: 16 ft/min. (VARIMAT V2) Speed 3 36 General Catalog Plastic Welding
4 For TPO sheets the patented grip nozzle eliminates need for cleaning beforehand. (accessory) Hot air welder VARIMAT V2 Accessories VARIMAT V2 Using the new VARIMAT V2, polymer roofing membranes can be welded more rapidly resulting in lower cost. Users appreciate its streamlined ergonomics and its ease of use. With up to 39 ft/min fastest welding speed (depending on material) Guide bar minimizes back strain No brushes to replace means lower service costs User-friendly display with e-drive (press and turn control) to recall preset and saved welding settings Grip-nozzle 1.2 inch Grip-nozzle 1.6 inch Additional weight for even more pressure Roofing Heating element, 230 V, 4400 W Storage case * ft, multi-layer plate, green Voltage V~ 230 Power W 4600 Temperature F Speed ft/min Air flow range % Width of welding nozzle inch 1.6 Size (L W H) inch Weight lbs 77 Approval mark 3 Certification scheme Protection class I welding plates for optimum welding start * Steel brush to clean nozzle * Maintenance set with size 5 screwdriver, size 2 and 8 pin wrenches and open-ended wrench size 17 * Included in delivery VARIMAT V2, 230 V / 4600 W, without plug More versions available upon request. General Catalog Plastic Welding 37
5 Its small dimensions mean that there are no obstacles for the UNIROOF E. Rigid plastic carry case offers optimal protection. (Included in delivery) Hot air welder UNIROOF E Accessories UNIROOF E The UNIROOF E is particularly suitable for edges, hard-to-reach areas and smaller roofs. Where welding with the VARIMAT V2 is not possible, the UNIROOF E, with its compact design, offers the ideal solution Grip nozzle 30 mm, for roughening and welding of TPO single plies Easy to carry thanks to its light weight (only 28 lbs) Can be used anywhere with 10A / 230 V power supply Up to 30 incline A lot of power in a small package Additional weight for even more pressure Lifting device for simple moving to the next weld seam Heating element, 230 V, 2100 W Current A 10 Voltage V~ 230 Power W 2300 Temperature F Speed ft/min Width of welding nozzle inch 1.2 Dimensions (L x W x H) inch Weight lbs 28 (with cord) Approval mark 3 Certification scheme Protection class I Storage case 24 x 19 x 12 inch multi-layer plate, green (included in delivery) UNIROOF E, 230 V / 2300 W, Euro plug More versions available upon request. 38 General Catalog Plastic Welding
6 The TRIAC DRIVE PID even allows horizontal welding. The practical Leister carrying case in included in delivery. Hot air welder TRIAC DRIVE PID Accessories TRIAC DRIVE PID This tried and tested semi-auto matic hot air welder can be used in most applications. The increased welding speed compared with manual welding gives rise means higher productivity. Faster and more efficient than hand welding Small and compact Steplessly adjustable speed for high quality welding Can be used in the most confined spaces Pressure roller 0.5 inch, steel Pressure roller 1.2 inch, steel Pressure roller 1.6 inch, steel Pressure roller 0.5 inch, silicon Pressure roller 1.2 inch, silicon Pressure roller 1.6 inch, silicon Single supporting carrier Roofing Overlap welding nozzle, inside, with grip, 1.5 inch with grip, 1.2 inch without grip, 1.5 inch without grip, 1.2 inch Overlap welding nozzle, outside, with grip, 1.5 inch with grip, 1.2 inch Voltage V~ 100 / 120 Power W 1600 Temperature F Speed ft/min Width of welding nozzle inch 1.2 or 1.6 Dimensions (L W H) inch Weight lbs 9.1 (with 10 ft cord, without guide aid) Approval mark 3 Certification scheme Protection class I without grip, 1.5 inch without grip, 1.2 inch Heating element 100 / 120 V, 1550 W, for TRIAC PID 100 / 120 V, 1550 W, for TRIAC S Guiding help for TRIAC DRIVE PID, for easy horizontal welding, e.g. for parapets: Included in delivery: -2 pressure rollers, silicone, 0.5 inch -1 pressure roller, silicone, 1.2 inch -1 overlap welding nozzle, inside, without grip, 1.2 inch TRIAC DRIVE S without guide aid,100/120 V / 1600 W, outside, without grip, 1.6 inch TRIAC DRIVE S without guide aid,100/120 V / 1600 W, inside, without grip, 1.6 inch Storage case (included in delivery) More versions available upon request. General Catalog Plastic Welding 39
7 The X84, weighing 13.5 lbs is easy to operate and produces precise results. The X 84 is the ideal machine when it comes to welding sub-roof membranes. Hot air welder X 84 Accessories X 84 Weighing just 13.5 lbs, the X84 is recommended for highpitched roofs; with its powerful drive, the X84 overcomes every slope with constant speed and welding quality Heating element, 230 V, 2100 W Small, light and compact Suitable for uneven surfaces Constant welding pressure Controlled welding speed Storage case* 24 x 19 x 12.3 inch multi-layer plate, green * included in delivery Voltage V~ 230 Power W 2300 Temperature F Speed ft/min Welding pressure N 250 Width of welding nozzle inch 1.2 Dimensions (L W H) inch Weight lbs 13.5 (with 10 ft cord) Approval mark 3 Certification scheme Protection class II X 84 with guide-bar, 230 V, 2300 W, with CH plug More versions available upon request. 40 General Catalog Plastic Welding
8 Open flame BITUMAT B2 Easy unit guidance and clean working with the BITUMAT B2. Considerably better welding results when compared with open flame tools. Hot air welder BITUMAT B2 Accessories BITUMAT B2 Welding of modified bitumen sheeting (SBS, APP) with the flameless BITUMAT B2 is much faster than welding with an open flame. The weld strength is significantly better and the welding process is more economical. Flameless welding of modified bitumen Uniform welding results Easy control of hot air volume High working speed Requires only one user to efficiently weld seams (for open flame two are required, one for heating and one for pressing on) Bitumen nozzle 3.0 inch Bitumen nozzle 4.0 inch Pressure roller with gap 4.0 inch Pressure roller with gap 3.0 inch Pressure roller without gap 4.0 inch Pressure roller without gap 3.0 inch Lifting device, for 3.0 and 4.0 inch versions Roofing Sturdy storage case, 28 x 18 x 18 inch, multi-layer plate, green (included in delivery) Voltage V~ 230 Power W 6700 Temperature F Speed ft/min Air flow range % Welding nozzle width inch 3.0 / 4.0 Dimensions (L W H) inch Weight lbs 89 (with cable) Approval mark 3 Certification scheme Protection class I N 350 N Heating element, 230 V, 6500 W BITUMAT B2 peel test (EN ) Flame peel test (EN ) 300 N 250 N BITUMAT B2, 230 V / 6700 W, 3.0 inch, without plug BITUMAT B2, 230 V / 6700 W, 4.0 inch, without plug More versions available upon request. 200 N 150 N 100 N 50 N 0 Novatop Mineral Flexum P 4 mm Isopal 4 mm Novostar Isoroof Significantly better weld seam strength. Type of singlr ply membrane General Catalog Plastic Welding 41
9 Tracking free welding with guiding helps. Ideal for pre-fabricators. Wedge welder COMET SUB-ROOF Accessories COMET SUB-ROOF The COMET is smoke-free and very quiet. Thanks to the built-in guide system, the width of the weld zone is uniform resulting in flamelessly welded edges. It is especially suitable for pre-fabrication of sub-roof membranes Fitting welding carriage Smoke-free, low-noise welding using hot-wedge technology Digital temperature and speed display No non-welded edge zones Ideal for indoor applications The fitting welding carriage transfers the drive to the sub-roof membrane located below. This enables friction-free, high-quality welding. The fitting welding carriage is especially suitable for thin, homogenous material. Welding with a guide rail is also possible for the pre-fabricator. Voltage V~ 230 Power W 700 Temperature F Speed ft/min Pressure static N Material thickness inch Up to 32 mil USB-memory-stick Optional Dimensions (L W H) inch Weight lbs 17 (with 3 m cable) Approval mark 3 Certification scheme Protection class I COMET SUB-ROOF, 230 V / 700 W, for sub-roof membranes, without fitting welding carriage,euro plug More versions available upon request. 42 General Catalog Plastic Welding
10 Pressure Hot air nozzle Heating element Heating element Pressure Hot wedge Roofing membranes Welding direction Welding direction Welding technologies Hot air welder (Heating through heating element) Wedge welder (COMET) (Hot wedge is heated electrically) Overview welding machines Roofing Materials Plastic single plies Modified bitumen Type of hot air welder VARIMAT V2 UNIROOF E TRIAC DRIVE PID X84 COMET SUB-ROOF BITUMAT B2 with guiding help Main application Large areas Small areas, Details, pitched roofs For sub-roof membranes For pre-fabricators Large areas Roof construction as supplement to the V2 Flat roof Sloping roof Basic weld seams Detail work Special features Operation with»e-drive«up to 30 incline Horizontal welding Constant joining pressure Indoor applications No open flame Fastening Mechanically fastened, hard substrate X X X X Loosely laid, soft substrate X X Parapet spacing in inch ** Electronics Controlled (close loop system) X X X (blower) X X Controlled (open loop) X (drive) X Speed ft/min. Drive Welding (depending on material) Weight lbs Welding technology Hot air* Hot air Hot air Hot air Hot wedge Hot air 333 = Highly suitable, 33 = Suitable, 3 = Limited suitability * Brushless blower ** No gap necessary for laminated sheets General Catalog Plastic Welding 43
11 Testing a weld seam with the EXAMO USB. The USB stick ensures a verifiable evaluation of the welding results with the EXAMO. Tensiometer EXAMO USB Additional accessories for roofing Is the welding seam sealed and can it withstand the specified peeling, tensile and shearing forces? EXAMO performs tests at the construction site quick, reliable and uncomplicated Pressure roller 1.6 inch with ball bearings, (silicon) Handy, robust and light Digital display of elongation, peak force, tear force, test speed and position Pressure roller 1.1 inch with ball bearings, (silicon) Pressure roller 1.1 inch (PTFE) Pressure roller with ball bearings (brass) Type 300F 600F Voltage V~ Power W Tensile load N Jaw spacing inch Range inch Test speed inch/min Sample thickness mil max. 276 max. 276 Sample width inch max. 1.6 max. 1.6 (2.4 optional) (2.4 optional) Size (L W H) inch (storage case) (storage case) Weight lbs Approval Mark 3 3 Protection Class I Examo 300F USB, 230 V / 200 W, incl. USB memory stick, with Euro plug Examo 600F USB, 230 V / 200 W, incl. USB memory stick, with Euro plug Pressure roller 3.2 inch (silicon) Seam probe tester Chamfer plane with ten spare blades Spare blade kit with ten blades Leister cutter with four blades 10 x 10 spare blades hook shape 10 x 10 spare blades trapezoid shape Storage case, for TRIAC BT, TRIAC PID, TRIAC S, ELECTRON 44 General Catalog Plastic Welding
12 Hot Air Tool TRIAC PID Closed-loop control of temperature and function monitoring thanks to microprocessor. The popular hand tool for top quality results. Reproducible results thanks to digital display of set and actual values of temperature. Constant temperature independent of voltage fluctuations and environmental conditions. Adaptor tube heat protection Electronic heating element protection Motor shut-off at minimal carbon level Hot Air Tool TRIAC S The reliable, cost-effective and proven hand tool with stepless temperature range adjustment. Adaptor tube with heat protection Electronic heating element protection Motor shut-off at minimal carbon level Multiple replacements of carbon brushes possible Voltage V~ 120 Power W 1600 Temperature F Size (L ) inch , handle 2.2 Weight lbs 2.4 (without 10 ft cord) Approval Mark 3 Certification Scheme Protection Class II 4 Voltage V~ 120 Power W 1600 Temperature F Size (L ) inch , handle 2.2 Weight lbs 2.4 (without 10 ft cord) Approval Mark 3 Certification Scheme Protection Class II TRIAC PID 120 V / 1600 W for nozzles with US plug / UL TRIAC PID 120 V / 1600 W for screw-on nozzles with US plug / UL TRIAC S 120 V / 1600 W for nozzles with US plug / UL TRIAC S 120 V / 1600 W for screw-on nozzles with US plug / UL Other versions available upon request. Other versions available upon request. 10 General Catalog Plastic Welding
13 Working with the reliable TRIAC S, the specialist produces perfect welding results. Welding of the connectors with TRIAC PID and wide slot nozzle. The handy storage case provides ample room for the required equipment. Hot Air Tools Accessories TRIAC PID / TRIAC S Roofing Billboards / Tarpaulins Angled nozzle 0.8 inch, 90, Angled nozzle 0.8 inch, 60, Wide slot nozzle 0.8 inch, angled, Wide slot nozzle 0.8 inch, bent and angled, Wide slot nozzle,, 1.6 inch 1.6 inch, 60 angle 1.6 inch, perforated 1.2 inch, 45 angle Wide slot nozzle 2.4 inch for bitumen, Wide slot nozzle, 1.6 inch 1.6 inch, 60 angle 1.6 inch, perforated 1.2 inch, 45 angle Angled nozzle 0.8 inch, 90 angled, Wide slot nozzle 3.1 inch, Angled nozzle 0.8 inch, 60 angled, Wide slot nozzle 0.8 inch, Wide slot nozzle 1.2 inch, Wide slot nozzle 0.8 inch, straight jaw, 120 bent at right angle Tubular nozzle 0.2 inch, Heating element, 120 V / 1600 W, for TRIAC PID Version extra strong Heating element,120 V, 1550 W, for TRIAC S Speed weld nozzle 0.12 inch, on tubular nozzle 0.2 inch Civil Engineering / Tunnel / Landfill sites Speed weld nozzle 0.16 inch, on tubular nozzle 0.2 inch Speed weld nozzle 0.2 inch, on tubular nozzle 0.2 inch Wide slot nozzle 0.8 inch, angled, Wide slot nozzle 1.6 inch, Heating element, 120 V / 1600 W, for TRIAC PID Heating element,120 V, 1550 W, for TRIAC S Wide slot nozzle 1.6 inch, PTFE-coated, Heating element, 120 V / 1600 W, for TRIAC PID Heating element, 120 V / 1550 W, for TRIAC S General Catalog Plastic Welding 11
14 Hot air tool HOT JET S Accessories HOT JET S The most compact hand tool from Leister. HOT JET S is a low weight of only 1.3 lbs, includes cord and slim handle. It ensures fatigue-free welding with high performance Wide slot nozzle 0.6 inch, angled, Wide slot nozzle 0.8 inch, angled, The smallest Leister hot-air tool Electronic steplessly controlled temperature Electronic steplessly controlled air flow Low noise Integrated flexible tool stand Tubular nozzle 0.2 inch, Extension nozzle 0.2 x 6.0 inch, straight Angled nozzle 0.8 inch, Heating 90 angled, element, 230 V~ / 1550 W Voltage V~ 120 Power W 460 Temperature F Size (L ) inch , handle 1.6 Weight lbs 0.9 (without 10 ft cord) Approval Mark 3 Certification Scheme Protection Class II Tacking nozzle, on tubular nozzle 0.2 inch Speed Leister-Cutter, welding nozzle 0.12 inch, mit 4 Ersatzklingen on tubular nozzle 0.2 inch Speed welding nozzle 0.16 inch, on tubular nozzle 0.2 inch Speed welding nozzle 0.2 inch, on tubular nozzle 0.2 inch Profile A Profile B Speed welding nozzle 0.22 inch, on tubular nozzle 0.2 inch, A profile Speed welding nozzle 0.28 inch, on tubular nozzle 0.2 inch, B profile HOT JET S 120 V / 460 W with US plug HOT JET S 120 V / 460 W with US plug (UL) Other versions available upon request Speed welding nozzle 0.12 inch, with small air-slide, on tubular nozzle 0.2 inch Speed welding nozzle 0.16 inch, with small air-slide, on tubular nozzle 0.2 inch Speed welding nozzle 0.2 inch, with small air-slide, on tubular nozzle 0.2 inch 18 General Catalog Plastic Welding
15 Fitting a solder shrink connection with the HOT JET S and a sieve reflector. The HOT JET S is especially suited to carry out work in areas which are difficult to access. The small and light HOT JET S works also in close corners. Hot Air Tools Speed welding nozzle 0.31 inch, for tape welding, on tubular nozzle 0.2 inch Ironing nozzle 0.6 x 1.0 inch Speed welding nozzle inch for fillet weld, on tabular nozzle 0.2 inch Heating element, 120 V / 435 W Sieve reflector inch, on tubular nozzle 0.2 inch Soldering nozzle 0.2 inch Soldering nozzle 0.16 inch Soldering nozzle 0.12 x 0.06 inch, oval Sieve reflector inch, Sieve reflector inch, Spoon reflector inch, General Catalog Plastic Welding 19
16 For welding of bitumen sheets, use the powerful ELECTRON with wide slot nozzle. Hot air tool ELECTRON Accessories ELECTRON Powerful and versatile, the ELECTRON is the tool on every spicialists wishlist. Powerful Compact Robust Construction site tried and tested Wide slot nozzle, inch, for bitumen Wide slot nozzle inch,, with tool stand (Article ) Tool stand Wide slot nozzle inch, Voltage V~ 120 / 230 / 400 Power W 2700 / 3400 / 5500 Temperature F Size (L ) inch , handle 2.5 Weight lbs 2.8 (without 10 ft cord) Approval Mark 3 Certification Scheme Protection Class II Round nozzle 0.8 inch, Folding reflector inch, Sieve reflector 3.3 x 3.3 iunch, Sieve reflector 5.9 x 5.1 inch, ELECTRON 120 V / 2700 W with 32A UK plug ELECTRON 120 V / 2700 W, without plug ELECTRON 230 V / 3400 W with Euro plug ELECTRON 230 V / 3400 W with scraper nozzle, with Euro plug ELECTRON 400 V / 5500 W, with 16A CEE plug Other versions available upon request Shell reflector, 1.8 x 9.8 inch, Folding reflector inch, 22 General Catalog Plastic Welding
17 Accelerating the drying process of varnish, paint and body filler using the ELECTRON. ELECTRON with scraping nozzle. Scraping color without solvent! Hot Air Tools Sieve reflector 2.6 inch, Folding reflector inch, Scraper nozzle, (only use in combination with heater tube, article no ) Sword-shaped nozzle 1.8 x 0.5 x 13.8 inch,, for foundries Sword-shaped nozzle 2.9 x 0.5 x 20.5 inch,, edges rounded, PTFE-coated Welding mirror 10.6 inch, Tool rest Heating element, 230 V / 3400 W Heating element, 400 V / 5500 W Heating element, 120 V / 2600 W General Catalog Plastic Welding 23
18 The hand roller is an essential accessory for tunnel applications. Hot Air Tools Hot air tools General accessories Roofing Billboards / Tarpaulins Pressure roller 1.6 inch with ball bearings (silicone) Pressure roller 1.6 inch with ball bearings (silicone) spare silicones spare silicones Pressure roller 1.1 inch with ball bearings (silicone) Pressure roller 1.1 inch with ball bearings (silicone) spare silicones spare silicones Pressure roller 3.1 inch (silicone) Pressure roller 3.1 inch (silicone) Pressure roller, with ball bearings (brass) Pressure roller for custom seal Pressure roller 1.1 inch (PTFE) Brass brush Seam probe tester Leister cutter with four blades Chamfer plane with ten spare blades x 10 spare blades hook shape 10 x 10 spare blades trapezoid shape Spare blades kit containing ten blades Storage case, for TRIAC BT, TRIAC PID, TRIAC S, ELECTRON Leister cutter with four blades x 10 spare blades hook shape 10 x 10 spare blades trapezoid shape Storage case, for TRIAC BT, TRIAC PID, TRIAC S, ELECTRON General Catalog Plastic Welding 31
19 Hot air tools General accessories Floorings / Interior decoration Plastic fabrication Pressure roller 1.6 inch with ball bearings (silicone) Tool rest for TRIAC PID, TRIAC S spare silicones Pressure roller 1.1 inch with ball bearings (silicone) Leister cutter with four blades spare silicones x 10 spare blades hook shape 10 x 10 spare blades trapezoid shape Pressure roller 3.1 inch (silicone) Storage case for TRIAC BT, TRIAC PID, TRIAC S, ELECTRON Pressure roller, with ball bearings (brass) Civil Engineering / Tunnel / Landfill sites Pressure roller 1.1 inch (PTFE) Pressure roller 1.6 inch with ball bearings (silicone) spare silicones Spatula Pressure roller 1.1 inch with ball bearings (silicone) 5 spare silicones Trimming guide, to use with spatula ( ) Pressure roller 1.1 inch (PTFE) Hand grooving tool Leister cutter with four blades x 10 spare blades hook shape 10 x 10 spare blades trapezoid shape Spare blades for hand grooving tool Storage case for TRIAC BT, TRIAC PID, TRIAC S, ELECTRON Leister cutter with four blades x 10 spare blades hook shape 10 x 10 spare blades trapezoid shape Storage case for TRIAC BT, TRIAC PID, TRIAC S, ELECTRON 32 General Catalog Plastic Welding
Roofing hand tools overview 47
36 Roofing VARIMAT V2 38 / 39 UNIROOF E 40 TRIAC DRIVE PID / guiding help 41 X 84 42 BITUMAT B2 43 COMET SUB-ROOF 44 Roofing welders overview 45 EXAMO 46 Roofing hand tools overview 47 Flach- Roofing und
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