Industrial Ethernet according to IEEE 802.3

Transcription

1 according to IEEE 80.3 / Introduction /4 Data communication /5 Communications overview /7 Configuration overview /9 Topologies /13 Network selection criteria /15 Passive network components /15 Overview of Twisted Pair /16 FastConnect /18 IE FC RJ45 Plug /1 IE FC Cable x /6 IE FC Cable 4 x /9 IE TP Cord /35 IE FC Outlet RJ45 /38 IE FC RJ45 Modular Outlet /4 Industrial Twisted Pair - Cable/connectors /45 Overview of fiber-optic cables /46 Glass FOC /53 Switches /53 Overview /55 SCALANCE X-100 unmanaged /60 SCALANCE X-00 managed /66 SCALANCE X-00IRT Isochronous Real-Time /70 SCALANCE X-400 modular /75 ELS /80 OSM/ESM /87 OMC TP11 and TP11-LD /90 Accessories for /90 C-PLUG /9 SICLOCK TM real-time transmitters /95 Industrial Security /95 Overview /96 SCALANCE S /100 SOFTNET Security Client /10 System interfacing for SIMATIC /10 Overview /103 System interfacing for SIMATIC S5 /103 CP 1430 TF /105 CP 1430 TCP /108 System interfacing for SIMATIC S7 /108 CP 43-1 /110 CP 43-1 IT /113 CP Lean /116 CP /119 CP IT /13 CP /16 CP Advanced /130 CP IT /133 CP 444 /135 System interfacing for PG/PC /136 Performance data /137 OPC server for /140 PN CBA OPC Server /143 SNMP OPC Server /145 CP 1616 /149 CP 1613 /153 S7-REDCONNECT /155 CP 161 /157 CP 151 /160 SOFTNET for /163 SOFTNET PN IO /165 SOFTNET for UNIX /167 SOFTBUS-SOFTNET for UNIX /169 System interfacing for SIMATIC HMI /169 SIMATIC WinCC /17 Partner solutions /17 Connectors and wall bushings IP0/IP67 Siemens Catalog IK PI. 005

2 Introduction General Overview Area and cell network according to the international IEEE 80.3 (Ethernet) standard designed for the industrial environment right down to the field level Connection of automation components to each other and to PC and workstations as well as components for wireless communication for homogeneous and heterogeneous communication PROFINET, the open standard for automation, is based on and supports the connection of devices from the field level up to the management level Comprehensive open network solutions can be implemented High transmission rate of up to 1 gigabit/s is the industry standard, well-proven worldwide with international acceptance Connection to wireless LAN (WLAN) and industrial wireless LAN (IWLAN) according to IEEE The basis for IT in automation, such as Web function, function and IWLAN connections A safety solution specially designed for industrial automation with the industrial security concept SCALANCE S PROFIBUS s 6GK1415-0AA00 instabus EIB Power 00 PROFIBUS Addr. DP/EIB-Link DP/BF EIB/BF 4V EIB Phys. Adr. G_IK10_XX_50187 in the communications landscape Benefits Ethernet presently has a market share of over 80% with a tendency to rise further, thus placing it in pole position in the LAN landscape worldwide. Ethernet offers important characteristics that can give you significant advantages for your application: Fast start-up thanks to the simplest connection method. High flexibility since existing networks can be extended without any adverse effects Basis for system-wide networking (vertical integration) Basis for Internet services High availability thanks to redundant network topologies Almost unlimited communications performance because scalable performance is available through switching technology if required. Networking of different application areas such the office and production areas. / Siemens IK PI 005 Company-wide communication through connection to WAN (wide area network) or IWLAN (industrial wireless LAN) by Siemens with SCALANCE W Problem-free connection of mobile stations to a Siemens WLAN or IWLAN with SCALANCE W Investment security through continuous compatible further development. Continuous monitoring of network components through a simple and effective signaling concept. In, plant-wide time synchronization is possible. This means that events can be arranged accurately in the order of occurrence throughout the plant. Networks and data are protected by the security concept from Siemens with SCALANCE S

3 Introduction Technical specifications Standard Data transmission rate Number of stations Network size Switched network Transmission medium Electrical network Optical network Wireless network Topology Protocols Ordering data Manual for TP and fiber-optic networks Paper version Network architecture, components, configurations, installation guidelines German English SIMATIC NET manual collection Electronic manuals for communication systems, protocols, products on CD-ROM German/English Ethernet to IEEE 80.3u, IWLAN to IEEE /100/1000 Mbit/s unlimited unlimited (above 150 km, take into account signal propagation time ) Industrial Twisted Pair and Twisted Pair cable Fiber-optic cable (glass) Surrounding space Line, tree, ring, star Protocol-independent Order No. 6GK BA10-0AA0 6GK BA10-0AA1 6GK AA00-3AA0 General More information Note: In many SIMATIC NET components with management function extensive parameterization and diagnostics functions are provided over open protocols and interfaces (e.g. Web Server, network management). These open interfaces provide access to those components, which can also be used for illicit activities. When using the above-mentioned functions and these open interfaces and protocols (such as SNMP, HTTP and Telnet), suitable security measures must be implemented that block unauthorized access to the components or the network especially from the WAN/Internet. For this reason, automation networks can be isolated from the emaining corporate network using appropriate routers (e.g. the well-proven firewall systems). The SCALANCE S products can be used to implement these routers. For further information, see Section "Industrial Security". It is important to note the boundary conditions for use of the specified SIMATIC Net products (Order Nos. 6GK..., 6XV1) which you can view in the Internet: Additional information can be found in the Internet under: 1) Language versions and manuals can be found where the various products are described. Additional information can be found in the Internet under: Siemens IK PI 005 /3

4 Introduction Data communication Overview Communication functions/services Data communication serves to exchange data between programmable controllers or between a programmable controller and intelligent partners (PC, computers, etc.) The following communication functions are available for this purpose: PG/OP communication Comprises integral communication functions that are used by the SIMATIC programmable controllers to perform data communication with HMI devices (e.g. TD/OP) and SIMATIC PG (STEP 7, STEP 5). PG/OP communication is supported by MPI, PROFIBUS and. S7 communication S7 communication is the integral communications function (SFB) that has been optimized within the SIMATIC S7/C7. It enables PCs and workstations to be connected. The maximum volume of useful data per task is 64 KB. S7 communication offers simple, powerful communication services and provides a network independent software interface for all networks. S5-compatible communication (SEND/RECEIVE) S5-compatible communication (SEND/RECEIVE) is used by SIMATIC S7/C7 to communicate with existing systems, especially with SIMATIC S5 but also with PCs over PROFIBUS and Industrial Ethernet. FETCH and WRITE is also available over Industrial Ethernet to ensure that software created for SIMATIC S5 (automation systems, HMI systems) can continue to be used with SIMATIC S7 without any modifications. Standard communication This comprises standardized protocols for data communication. OPC (OLE for Process Control) is a standardized, open and manufacturer-independent interface and allows OPC-capable Windows applications to interface to S7 communication and S5- compatible communication (SEND/ RECEIVE). Internet communication can be implemented over the OPC XML DA interface. ISO/TCP transport protocols The ISO and TCP/IP transport protocols are available. Information technology (IT) with and Web technology Integrates SIMATIC into the IT through. In the office environment, and Web-browsers are widely used communication techniques. Ethernet is used as the main communication route, in addition to telephone cables and the Internet. These communication media and paths are also available to SIMATIC as a result of the TCP/IP protocol. SMTP (Simple Mail Transfer Protocol) can also be used for , HTTP (Hyper Text Transfer Protocol) for access using Web browsers and FTP communication for program-controlled data exchange with computers that have different operating systems installed. IT communication FTP; The file transfer protocol (FTP) permits simple, universal coupling, e.g. PLCs can be connected to different computers or embedded systems. PROFINET; PROFINET is used to directly connect distributed field devices to and in the solution of Motion Control applications in isochrone mode. PROFINET also supports distributed automation with the help of component engineering. System connections For many data terminals, communications processors (CPs) are available that already have the communications functions implemented as firmware and that therefore relieve the data terminal of communications tasks (e.g. flow control, blocking, etc.). /4 Siemens IK PI 005

5 Introduction Communications overview Overview (continued) SIMATIC S7-00 SIMATIC S7-300/C7 SIMATIC S7-400 SIMATIC S5 G_IK10_XX_10057 Hardware Transport PG/ S7 communication PROFINET S5-comp. protocol OP* communic. ISO TCP UDP Put/Get Client Put/Get Server BSEND BRECV USEND URECV H Communication CBA IO SEND/ RECEIVE Fetch/ Write CP 43-1 CP 43-1 IT CP Lean CP CP IT/Adv CPU 317- PN/DP a.s. a.s a.s a.s a.s 6) CP ) CP Adv CP 1430 Basic CP 1430 Ext. CP 1430 TCP 1) ISO protocol only ) IT functionality included in IT-CP 3) If CPU is the time-of-day master 4) Without client function 5) No routing on of time of day to the CPU 6) TCP-Native is supported *) PG/OP communication a.s. = available soon ) IT FTP TF Time of day Sender (master) Receiver Relay 4) 5) 4) 5) 4) 3) 3) with NTP Communications overview for SIMATIC Siemens IK PI 005 /5

6 Introduction Communications overview Overview (continued) OPC Hardware Transport protocol Software Operating system OPC S7 communication PG/ OP* 5) Win 000 Pro Win XP Pro Win 003 Server UNIX ISO TCP Put/Get Client Put/Get Server BSEND BRECV USEND URECV H Communication CP 1616 (PCI 3 Bit) S IO-Base 7) a.s. SIMATIC PG SIMATIC PC CP 1613 (PCI 3 Bit) integrated interface CP 161 (PCI 3 Bit) CP 151 (CardBus 3 Bit) S S7-REDCONNECT APRED/1613 SOFTNET-S7 SOFTNET-S7 Lean SOFTNET-PG PN CBA OPC-Server a.s. a.s. a.s. a.s. 4) SOFTNET PN IO CP 7515 (CardBus 3 Bit) 6 ) SOFTNET-S7 SOFTNET-S7 Lean a.s. a.s. SOFTNET-PG Ethernet cards 1) SOFTNET-S7/UNIX ) You can find more information with the search function using the ID in the internet 1) Supported by TLI/DLPI drivers; UNIX software without OPC server ) From V.0 3) The IT functionality arises in conjunction with the CPs and the Windows software of the PC 4) for SIMATIC S5 5) Incl. XML DA interface for data access 6) You can find more informations on the CP 7515 in section Industrial Mobile Communication 7) Included in delivery of the CP 1616 G_IK10_XX_10058 PROFINET CBA IO S5-comp. communic. IT 3) Time of day SEND/ RECV Fetch/ Write Sender Receiver You can find application examples on the Quick Start CD *) PG/OP Communication a.s. = available soon Communications overview for PG/PC /6 Siemens IK PI 005

7 Introduction Configuration overview Overview (continued) MOBIC with CP 1515 PC with CP 1616 CP 1613 PC/PG with CP 1616, CP 1613, CP 151 or CP 161 S7-400 with CP Advanced S7-300 with CP Lean, CP or CP Advanced S7-00 with CP 43-1 or CP 43-1 IT S7-400 with CP or CP 443-1Advanced G_IK10_XX_10009 S7 communication with TCP/IP for CP 161 CP 1613 CP 1616 CP 151 CP 7515 PC/PG SOFTNET-S7 S or S S5-115U to 155U with CP 1430 S7-400 with CP or CP Advanced S7-300 with CP Lean, CP or CP Advanced G_IK10_XX_10010 S5-compatible communication for Siemens IK PI 005 /7

8 Introduction Configuration overview Overview (continued) S7-400 with CP or CP Advanced PG with CP 1613 and STEP 7 V5 G_IK10_XX_10011 S7-400 with CP or CP Advanced CP Extended IE/PB Link PN CBA or IE/PB Link PNIO S7-400 with CP or CP Advanced PROFIBUS ET 00S ET 00X CP Basic PROFIBUS S7-300 with CP S7-300 with CP 34-5 ET 00S ET 00X S7-400 with CP Basic PG/OP communication with S7 routing for transparent access to e.g. configuration and diagnostics data SIMATIC S7-400 with CP Advanced Panel PC SIMATIC S7-300 with CP ET 00S Industrial Ethernet Field PG G_IK10_XX_10070 Installation of a small, local PROFINET network with an integrated switch in the CP Advanced /8 Siemens IK PI 005

9 Overview Network performance and network technologies for If combined, new technologies can increase the performance of by a factor of 50 and more. These technologies are: Fast Ethernet with 100 Mbit/s: Messages are transported much faster than Ethernet (10 Mbit/s) and therefore only occupy the bus for an extremely short time. Gigabit Ethernet with 1 Gbit/s: Gigabit Ethernet is faster than Fast Ethernet by a factor of 10, the bus is occupied for only one tenth of the time. Full Duplex prevents collisions: The data throughput increases enormously because the usual message repetitions are avoided. Data can be sent and received simultaneously between two stations. The data throughput for a full duplex connection therefore rises to 00 Mbit/s with Fast Ethernet and to Gbit/s with Gigabit Ethernet. Switching supports parallel communication: When a network is subdivided into several segments using a switch, this results in load separation. Data communication is possible in each individual segment independently of the other segments. In the overall network, several messages can therefore be en-route simultaneously. The increase in performance is therefore due to the sending of several messages simultaneously. Autosensing describes the characteristic of network nodes (data terminals and network components) that automatically detect the transmission rate of a signal (10 Mbit/s, 100 Mbit/s or 1 Gbit/s) and support autonegotiation. Gigabit cabling system The 8-core FastConnect cabling system of SIMATIC NET supports transmission rates of up to 1 Gbit/s. Telegrams (00 Byte/sec) Introduction Topologies Ethernet Switching The switch has the following functionality: Depending on the number of available interfaces, switches are able to simultaneously interconnect several pairs of subnetworks or stations temporarily and dynamically. By filtering the data traffic on the basis of the Ethernet (MAC) address of the data terminal, the local data traffic remains local; only data to users of another subnetwork is forwarded by the switch. More data terminals can be connected than in a classic Ethernet network. Error propagation is limited to the subnetwork concerned. The switching technology offers definite advantages: Subnetworks and network segments can be created. The data throughput is increased and with it the network performance as a result of structuring the data communication. Easy rules for network configuration. Network topologies with 50 switches and an overall extension of up to 150 km can be implemented without the need to take signal propagation times into account. Unlimited extension of the network by connecting individual collision domains/subnetworks. The signal propagation times must be considered at distances over 150 km. Easy, reaction-free extension of existing networks. Full duplex Full duplex (FDX) is an operating mode in the network that, in contrast to half duplex, allows stations to send and receive data simultaneously. When FDX is used, collision detection is automatically deactivated in the participating stations. For FDX, transmission media with separate send and receive channels must be used, e.g. FOC and TP, and the participating components must be able to store data packages. With an FDX connection collisions do not occur, so components that support FDX can send and receive simultaneously at the nominal transmission rate. The data throughput therefore increases to twice the nominal transmission rate of the network, to 0 Mbit/s with the classic Ethernet and 00 Mbit/s with Fast Ethernet. With Gigabit Ethernet, up to 000 Mbit/s are achieved. A further advantage of FDX is the increase in the network extension. By deactivating the collision principle, the distance between two components can be increased by the size of a collision domain or more. With full duplex, the maximum distance can extend as far as the performance limit of the send and receive components. This is especially the case in connection with fiber-optic cables. When 10/15 µm glass fiber-optic cables are used, distances of up to 6 km can be achieved Mbit/s 100 Mbit/s 1 Gbit/s G_IK10_XX_10001 Throughput of the network/values for 5 network stations Siemens IK PI 005 /9

10 Topologies Introduction Overview (continued) Segment A Segment B Segment A Segment B LAN LAN Segment C Segment D Segment C Segment D Data traffic Switched LAN Shared LAN Each individual segment possesses the full performance/data rate. Simultaneous data traffic in several segments; several frames simultaneously Filtering: local data traffic remains local; only selected data packets exceed segment limit All network nodes share the performance/data rate All data packets go through all segments. Only one frame in the network at any given time. G_IK10_XX_1000 Increase in performance due to Switching, Full Duplex and 100 Mbit/s Autosensing/Autonegotiation Autosensing describes the characteristic of network nodes (data terminals and network components) that automatically detect the transmission rate of a signal (10 Mbit/s, 100 Mbit/s or 1000 Mbit/s) and support autonegotiation. Autonegotiation is the configuration protocol for Twisted Pair. It enables the participating nodes to negotiate and agree the transmission rate before the first data packages are transferred: 10 Mbit/s,100 Mbit/s or 1000 Mbit/s Full duplex or half duplex Autonegotiation can also be deactivated if a specific transmission rate has to be set. The advantage with Autosensing lies in the problem-free interoperability of all Ethernet components. Classical Ethernet components that do not support Autosensing work problem-free with Fast Ethernet and new Gigabit Ethernet components that do support Autosensing. Autocrossover The Autocrossover function automatically crosses the send and receive cables on Twisted Pair interfaces. This means that crossed connecting lines (e.g. TP XP Cords) are no longer required. High-speed redundancy with SIMATIC NET Extremely fast reconfiguration of the network following an error is indispensable for industrial applications, because the connected data terminals will otherwise disconnect logical communication links. This would result in a process running out of control or emergency shutdown of the plant. To achieve the necessary fast response times, SIMATIC NET uses a specially developed procedure for controlling redundancy. A network can then be reconfigured to form a functional network infrastructure in a fraction of a second. In an optical ring comprising 50 switches the network will be reconfigured after an error (cable break or switch failure) in less than 0.3 seconds. The connected data terminals remain unaffected by the changes in the network and logical connections are not disconnected. Control over the process or application is assured at all times. In addition to implementing high-speed media redundancy in the ring, SIMATIC NET switches also offer the functions required for high-speed redundant coupling of rings or network segments. Network segments in any topology or rings can be coupled over two two switches. /10 Siemens IK PI 005

11 Overview (continued) PC S7-300 PC Operator Station S7-400 PC Fiber Optic Configuration with high-speed redundancy in the optical ring Operator Station S7-400 S7-400 S7-400 S7-400 Switch SCALANCE X-400 Switch SCALANCE X04- S7-300 PC PC S7-400 S7-300 S7-400 PC G_IK10_XX_10093 Introduction Topologies Redundancy with the Spanning Tree algorithm The Spanning Tree algorithm is described in the IEEE 80.1d standard; it organizes any number of meshed Ethernet structures comprising bridges and switches. To prevent data packages circulating in the network, in the case of closed meshes different connections are switched to standby so that an open tree structure results from the meshed structure. The bridges/switches communicate for this purpose using the Spanning Tree protocol. This protocol is extremely complex because it has to handle any type of network structure. The organization of network structures with the Spanning Tree protocol can take from 30 to 60 seconds. During this period, productive communication for reliable visualization or process control in the network is not possible. In the time-optimized variant "Rapid Reconfiguration Spanning Tree ; according to IEEE 80.1, the time is shortened to a few seconds for up to 10 series-connected switches. For connecting to office networks, some SIMATIC NET switches support the Rapid Spanning Tree Protocol. Switched network Switched industrial networks can be constructed in electrical or optical line, star and ring topologies. They are constructed with SCALANCE X switches or with OSM and ESM. Fiber-optic conductors or Twisted Pair cables are used as the transmission media between the switches. Data terminals or network segments are connected over Twisted Pair cables. Switched networks can be of any size. The signal propagation times must be taken into account at distances over 150 km. PC S7-400 Switch SCALANCE X-400 S7-300 Twisted Pair Switch SCALANCE X08 S7-400 S7-300 PC PC S7-400 S7-300 S7-400 PC S7-400 G_IK10_XX_10101 Configuration with high-speed redundancy in the electrical ring Siemens IK PI 005 /11

12 Topologies Introduction Overview (continued) Operator Station (OS) OS SIMATIC IT SIMATIC Batch OS Engineering Station (ES) Switch SCALANCE X414-3E 1 Gbit/s terminal bus Switch SCALANCE X414-3E OS Server (redundant) Switch SCALANCE X414-3E 1 Gbit/s plant bus Switch SCALANCE X414-3E Switch SCALANCE X414-3E Switch SCALANCE X414-3E Switch SCALANCE X414-3E S7-400H redundant controller S7-300 PROFIBUS ET 00M ET 00M Manufacturing cell G_IK10_XX_10079 Use of the SCALANCE X switches in a process control system, e.g. PCS 7 /1 Siemens IK PI 005

13 Introduction Network selection criteria Overview Connection criteria and overviews are given in the following tables for network types and network components. Twisted-pair network Fiber optic network Wireless link Flexibility of the network topology Suitability for high data rates 1) 1) Networking between buildings EMC Simple cable laying Range of cables for special applications Cables for indoor area; trailing cable; marine cable; FastConnect cables Cables for indoor and outdoor area; trailing cable; halogen-free cables Effect of power failure Failure of a subnet ) Failure of a subnet ) Failure of a subnet ) Effect of connection failure Max. network expansion Network breaks down into two subnets that function in isolation Network breaks down into two subnets that function in isolation 3) 3) 5000 m 4) up to 150 km: over 150 km observe signal runtime 1000 m per segment 5) Max. distance between two netzwork nodes/access points Max. connection cable length Prepared cables 100 m 3000 m Multimode 30 m indoor per segment 100 m outdoor per segment 600 m Singlemode 100 m 3000 m Multimode 100 m feeder cable to access point 600 m Singlemode yes yes Preparation on-site without special tool; FastConnect system with special tool and trained personnel Integrated diagnostic support LEDs; signal contact; SNMP network management; Web-based management, PROFINET diagnosis LEDs; signal contact; SNMP network management; Web-based management, PROFINET diagnosis LEDs; SNMP network management; Web-based management Redundant network structures Electrical ring or doubling of the infrastructure (linear bus, star, tree) Optical ring or doubling of the infrastructure (linear bus, star, tree) multiple coverage 1) Suitable for 10 Mbit/s and 100 Mbit/s and 1000 Mbit/s ) Protection against subnet failure using redundant voltage supply 3) By ring no consequence 4) Dependent on the network components used 5) Dependent on theantenna used G_IK10_XX_10013 Siemens IK PI 005 /13

14 Introduction Network selection criteria Overview (continued) Twisted-pair networks Fiber optic networks Wireless link Network topology Star, linear bus, ring, tree Star, linear bus, ring, tree Wireless network Transmission media ITP standard cable TP cord FastConnect cables FO standard cable FO ground cable FO trailing cable Device connection Tools and accessories Lightning converter ITP standard cable ITP XP standard cable TP cord, TP XP cord TP converter cord via FC RJ45 Plug and FastConnect cables 9-pin ITP sub-d connector 15-pin ITP sub-d connector Outlet RJ45 FC stripping tool FC RJ45 Plug FC RJ45 Modular Outlet Not relevant since twisted-pair only used in the indoor area FO standard cable FO ground cable FO trailing cable terminal connection via OMC BFOC connectors further components on request Not applicable ITP standard cable ITP XP standard cable TP cord, TP XP cord TP converter cord over RJ45 Plug and FastConnect cables Antennas RCoax cable Lightning protector Documentation Manual for TP and fiber optic networks Included in SCALANCE W scope of supply G_IK10_XX_10014 /14 Siemens IK PI 005

15 Passive network components Overview of Twisted Pair Overview Structured cabling Benefits Comprehensive product range for flexible wiring in industry Structured cabling to ISO IEC /EN describes the Faster connection of data terminals thanks to safe stripping of non-application-specific, tree-like cabling of building complexes the outer sheath and braided shield in one step for IT purposes. A site is subdivided into the following Easy connection technique (insulation-piercing contacts) for areas: 4-core (Cat5) and 8-core (Cat6) FC Twisted - Primary area (connecting the buildings of a site) Pair installation cables - Secondary area (connecting the floors of a building) Easy assembly of both cable types with the preadjusted FC - Tertiary area (IT connection of data terminals on a floor) stripping tool The structured cabling that can be achieved with the Industrial Ethernet FastConnect System corresponds to the structure of the tertiary cabling in accordance with EN for Ethernet. FastConnect Twisted Pair (FC) Reliable shield contacting and strain relief Application For structured cabling in the production hall, the FastConnect 10/100 Mbit/s 10/100/1000 Mbit/s Twisted Pair cabling system is ideal. With the fast installation IE FC Cable x system for, structured cabling from the office environment not only becomes industry compatible for IE FC Cable 4x installation in the production hall; IE FC RJ45 Plug FastConnect cables can also be assembled extremely quickly IE FC Outlet RJ45 and easily on site. The RJ45 cabling technique, an existing standard, is also available in an industry-standard version that IE FC RJ45 Modular Outlet supports structured cabling (patch cables, patch field, installation cables, connection socket, connecting cable). IE TP Cord 1) ) With the IE FC RJ45 plug and FastConnect cables up to 100 m cable length can be achieved (requires less patch technology). 1) All TP Cord types with a Sub-D interface ) IE TP Cord RJ45/RJ45 and IE TP Cord XP ITP (Sub-D connection method) Design For direct connection between stations and network components, the ITP Standard Cable is offered preassembled with The FastConnect system comprises: Sub-D plugs as a rugged connection system. This allows cable FastConnect cables specially designed lengths of up to 100 m to be achieved without the need for for fast connection (UL and CAT5 PLUS certified) as FC Standard, FC Flexible, FC Trailing, FC Torsion and FC Marine Cable. patches. Easy stripping with the FastConnect Stripping Tool; the outer sheath and the braided shield are stripped accurately in one step The prepared cable is connected in the FastConnect products using the insulation displacement method. Integration active distributor, e.g. SCALANCE X-400 Terminal device, e.g. S7-300 Patch cable, e.g. IE TP Cord A C Connection cable, e.g. IE TP Cord A+C = 10 m A+B+C = 100 m Patch panel, e.g. IE FC Outlet RJ45 IE FC RJ45 Modular Outlet B Installation cable, e.g. FC Standard Cable x FC Standard Cable 4 x Connection socket, e. g. IE FC Outlet RJ45 IE FC RJ45 Modular Outlet G_IK10_XX_10061 Structured cabling to EN Siemens IK PI 005 /15

16 Passive network components FastConnect Overview The ideal solution for installation of IE FC RJ45 modular outlets to 8-core (4 x ) FC cables Reliable shield attachment and strain relief are integrated Mistakes are prevented thanks to color coding and the transparent contact cover Integrated system of FC plug-in connectors and an extensive FC cable spectrum with appropriate UL approvals Benefits With the FastConnect (FC) system for, structured cabling from the office environment becomes industry-compatible for installation in the production hall. Time-saving, error-free installation on-site RJ45 cabling technology is used as the permanent standard The ideal solution for installation of RJ45 connectors in the field area with 4-core ( x ) FC cables Comprehensive product range for flexible wiring in industry in accordance with the innovative standard PROFINET (PROFINET Installation Guide 1) ) Faster connection of data terminals thanks to safe stripping of the outer sheath and braided shield in one step Easy connection technique (insulation-piercing contacts) for 4-core (Cat5) and 8-core (Cat6) FC Twisted Pair installation cables Easy assembly of both cable types with the preadjusted FC stripping tool Reliable shield contact and strain relief thanks to bolt-on cover Excellent EMC shielding and deflection (metal housing) Mistakes are prevented thanks to color coding and the transparent contact cover RJ45 cabling technology is used as the permanent standard 1) Available as a download under Application FastConnect is a fast connection technique for easy assembly of 4-core and 8-core FC cables. After stripping the IE FC cable, it can be directly mounted either in the IE FC RJ45 Plug (4-core), the IE FC Outlet RJ45 (4-core) or the IE RJ45 Modular Outlet (8-core). /16 Siemens IK PI 005

17 Passive network components FastConnect Design Function The complete system: FC installation cables designed for fast assembly; 4-core (x) Cat5e; 8-core (4 x ) Cat6 certified, with appropriate UL approval, as: - IE FC Standard Cable - IE FC Flexible Cable - IE FC Trailing Cable - IE FC Torsion Cable User-friendly stripping technique with FC Stripping Tool FC RJ45 Plug immune to interference (10/100 Mbits/s). The rugged metal casing makes it an ideal solution for installing RJ45 plug-in connectors to 4-core IE FC cables at the field level The prepared cable is connected in the FC Outlet RJ45 (10/100 Mbit/s; 4-core) or IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s; 8-core) using insulation displacement The FastConnect stripping technique supports fast and easy connection of the FC cables IE FC RJ45 Plug (10/100 Mbit/s) IE FC Outlet RJ45 (10/100 Mbit/s) IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s) The data terminals and network components are connected at the outlets over TP Cords. The FastConnect cables are specially designed for use of the FastConnect Stripping Tool, with which the outer casing and the woven shield can be stripped accurately in one step. The prepared cable is then connected using insulation displacement. Siemens IK PI 005 /17

18 Passive network components IE FC RJ45 Plug Overview Benefits Ideal solution for installing RJ45 plug-in connectors in the field level Time-saving, error-free installation using the FastConnect system RJ45 plug-in connector is resistant to interference thanks to the rugged metal housing Reliable shield attachment and strain relief are integrated Mistakes are prevented thanks to color coding and the transparent contact cover A compatible system of FastConnect plug-in connectors and a comprehensive range of FastConnect cables with the appropriate UL approvals and PROFINET compatibility Implementation of direct device connections over distances of up to 100 m with FC installation cable x without patching Easy connection (insulation displacement contacts) for 4-core Twisted Pair installation cables (100 Mbit/s) without the need for special tools Failsafe connection technique thanks to visible connection area as well as color-coded blade terminals Industry-compatible design (rugged metal housing, no easily lost small parts) Excellent EMC shielding and deflection (metal housing) Integrated strain-relief for installation cables Compatible to the EN (RJ45) Additional strain and bending relief of plug-in connection possible by latching connector to device housing, e.g. for SCALANCE X, SCALANCE S, ET 00S. Application The compact and rugged design of the plug-in connectors allow the FC RJ45 Plugs to be used in the industrial environment and in equipment from the office environment. FastConnect RJ45 Plugs support quick and easy installation of the FastConnect installation cables x (4-core Twisted Pair cables) in the field. The FastConnect Stripping Tool for preparing the cable end (stripping the cable sleeve and shield in one action) supports easy handling and fast, error-free contacting of the cable at the plug-in connector. Installation is also possible under difficult working conditions because the plug-in connector does not have any small parts that can be lost. The new plug-in connectors enable point-to-point links to be implemented (100 Mbit/s) for between two data terminals/network components up to 100 m without the need for patches. Design FC RJ45 Plugs are available in two designs: With 180 (straight) cable outlet With 90 (angled) cable outlet (for ET 00S). They are used for optimized connection of FastConnect cables to data terminals and network components. The plug has a rugged, industry-compatible metal housing that provides optimum protection against faults for data communication. The 4 integrated insulation displacement contacts make contacting of the FC cable variants easy and prevent mistakes. After the stripped cable end has been inserted in the blade terminal that has been hinged open, it is pressed down for reliable contacting of the conductor. Thanks to their compactness, the plug-in connectors can be used on devices with individual sockets and on devices with multiple sockets (blocks). /18 Siemens IK PI 005

19 Passive network components IE FC RJ45 Plug Design (continued) Data terminals with an additional bracket on the housing provide additional strain and bending relief for the plug-in connection. Function The IE FC RJ45 Plugs are used to install uncrossed 100 Mbit/s Ethernet connections up to 100 m without the use of patches. Crossed cables can also be installed by swapping the transmit and receive pair in a plug. When the housing is open, color markings on the contact cover make it easier to connect the cores to the blade terminals. The user can check that contact has been made correctly through the transparent plastic material of the contact cover. Siemens IK PI 005 /19

20 Passive network components IE FC RJ45 Plug Technical specifications Interfaces Connection of FC cables Connection of RJ45 devices Data transmission rate Ordering data 4 x integrated insulation displacement contacts 1 x RJ45 plug 100 Mbit/s; Cat5e Network expansion parameter TP cable length m; IE FC cables Perm. ambient conditions Operating temperature -0 C to +70 C Transport/storage temperature -40 C to +80 C Relative humidity during operation <95% Construction Dimensions (W x H x D) in mm with 13.7 x 16 x 55 Plug 180 Dimensions (W x H x D) in mm with 13.7 x 16 x 4 Plug 90 Mounting No tools required (FastConnect) Weight Approx. 35 g Degree of protection IP0 IE FC RJ45 Plug 180 RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting FC installation cables; with 180 cable outlet; for network components and CPs/CPUs with Industrial Ethernet interface 1 pack = 1 items 1 pack = 10 items 1 pack = 50 items IE FC RJ45 Plug 90 RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting FC installation cables; with 90 cable outlet; for ET 00S 1 pack = 1 items 1 pack = 10 items 1 pack = 50 items IE FC stripping tool preadjusted stripping tool for fast stripping of FC cables Order No. 6GK BB10-AA0 6GK BB10-AB0 6GK BB10-AE0 6GK BB0-AA0 6GK BB0-AB0 6GK BB0-AE0 6GK GA00 Ordering data (continued) IE FC Standard Cable GP x (Type A) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Flexible Cable GP x (Type B) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for occasional movement; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Trailing Cable GP x (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for use in trailing cables; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Trailing Cable x (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug 180/90 for use in trailing cables; PROFINET-compatible; without UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Torsion Cable GP x (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for use with robots; PROFINETcompatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Marine Cable x (Type B) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug 180/90; marine approval; max. quantity 1000 m, minimum order 0 m IE FC Blade Cassettes (5 mm) Replacement blade cassette for the stripping tool; for use with IE FC RJ45 Plugs and Modular Outlet, 5 units Order No. 6XV1 840-AH10 6XV1 870-B 6XV1 870-D 6XV AH10 6XV1 870-F 6XV AH10 6GK GB01 /0 Siemens IK PI 005

21 Overview Passive network components IE FC Cable x Application For the construction of networks (4-core), different cable types are offered to suit the different types of application. In general, the listed FC cables IE FC Cable x must be used. Note: For further information on network configuration, see the TP and fiber-optic network manual. UL approvals Different cable variants are offered with appropriate UL approvals for laying in cable bundles and cable racks according to the specifications of NEC (National Electrical Code) Article 800/75. These are identified as GP (General Purpose). ccc certificate (China Compulsory Certificate) All SIMATIC NET cables that start with the Order No. 6XV1 do not require CCC certificate (negative certification is available) For structured cabling in the factory hall; specially designed for fast assembly Easy stripping with the FastConnect Stripping Tool; the outer sheath and the braided shield are stripped accurately in one step Connection to FastConnect products using insulation displacement Exceeds Category 5 (Cat5e) of the international cabling standards ISO/IEC and EN PROFINET-compatible UL approval and China Compulsory Certificate (ccc) Different variants for different applications - IE FC Standard Cable - IE FC Flexible Cable - IE FC Trailing Cable - IE FC Torsion Cable - IE FC Marine Cable High interference immunity thanks to double shielding Easy length measurement thanks to printed meter markings Benefits Time savings thanks to quick and easy assembly with FastConnect cables x on the FC Outlet RJ45 (10/100 Mbit/s) or FC RJ45 Plug 180/90. Flexible application possibilities thanks to special bus cables Network is immune to interference thanks to double shielded cables and a uniform grounding concept. Silicon-free, therefore suitable for use in the automotive industry (e.g. on paint shop conveyors) Design The FastConnect (FC) cables IE FC Cable x are designed with radial symmetry and therefore allow the use of the FC Stripping Tool The IE FC Outlet RJ45 and the IE FC RJ45 Plug can therefore be attached quickly and easily. The double shield makes it especially suitable for routing through industrial areas with strong electro-magnetic fields Easy connection to the insulation-piercing contacts of the FC RJ45 plug without the need for special tools System-wide grounding concept can be implemented through the outer shield of the bus cable and through the grounding concept of the IE FC Outlet RJ45 Printed meter marks Cable types IE FC Standard Cable x : Standard bus cable with rigid cores specially designed for fast installation; four rigid cores connected in a four-branch star IE FC Flexible Cable x : Flexible bus cable for the special application of occasional motion control; four stranded cores connected in a four branch star IE FC Trailing Cable x : Highly flexible bus cable for the special application of constant motion control in a cable carrier, e.g. for continuously moving machine parts; four stranded cores connected in a four branch star IE FC Torsion Cable x : Highly flexible bus cable for the special application of continuous motion control, e.g. for use with robots; stranded cores IE FC Marine Cable x : Bus cable for marine applications; four cores (stranded) connected in a four branch star, halogen-free, certified for marine applications Siemens IK PI 005 /1

22 Passive network components IE FC Cable x Design (continued) Product overview IE FC Cable x (PROFINET-compatible according to PROFINET Installation Guide 1) ) IE FC Standard Cable GP x (Type A) 6XV1 840-AH10 IE FC Flexible Cable GP x (Type B) 6XV1 870-B IE FC Trailing Cable GP x (Type C) 6XV1 870-D IE FC Trailing Cable x (Type C) 6XV AH10 with PUR sheath IE FC Torsion Cable GP x (Type C) 6XV1 870-F IE FC Marine Cable x (Type B) 6XV AH10 with FRNC sheath 1) Available as a download under PROFINET Type A PROFINET Type B PROFINET Type C AWG /1 rigid laying AWG /7 flexible cable for occasional movement AWG highly flexible cable for continuous motion, e.g. cable carrier or robots / Siemens IK PI 005

23 Passive network components IE FC Cable x Technical specifications Cable type 1) IE FC Standard Cable GP x (Type A) IE FC Flexible Cable GP x (Type B) IE FC Trailing Cable GP x (Type C) Applications Universal applications Occasional movement Trailing cables Cable specification Cat 5E Cat 5E Cat 5E Electrical data (at 0 C) Wave attenuation at 10 MHz typ. 5. db/100 m typ. 6 db/100 m 6 db/100 m at 100 MHz typ db/100 m typ. db/100 m db/100 m Characteristic impedance at MHz 100 Ω ± 15 Ω 100 Ω ± 15 Ω 100 Ω ± 15 Ω Near-end cross-talk attenuation at MHz typ. 50 db/100 m typ. 50 db/100 m 50 db/100 m Coupling resistance at 10 MHz 10 mω/m 10 mω/m 10 mω/m Loop resistance 14 Ω/km 14 Ω/km 10 Ω/km Insulation resistance > 500 MΩ km > 500 MΩ km > 500 MΩ km Mechanical data Cable type (standard designation) Internal conductor diameter (copper) YY (ST) CY xx0.64/ GN 1) Electrical characteristics at 0 ºC, tests to DIN 047 ) At a bending diameter of 00 mm YY (ST) CY xx0.75/ LI GN YY (ST) CY xx0.75/ LI GN 0.64 mm, AWG 0.75 mm, AWG 0.75 mm, AWG Core insulation PE Ø 1.5 mm PE Ø 1.5 mm PE Ø 1.5 mm Inner sheath PVC Ø 3.9 mm PVC Ø 3.9 mm PVC Ø 3.9 mm Sheath PVC Ø (6.5 ± 0.) mm PVC Ø (6.5 ± 0.) mm PVC Ø (6.5 ± 0.) mm Perm. ambient conditions Operating temperature 40 ºC to +70 ºC 10 ºC to +70 ºC 10 ºC to +70 ºC Transport/storage temperature 40 ºC to +70 ºC 40 ºC to +70 ºC 40 ºC to +70 ºC Installation temperature 0 ºC to +60 ºC 0 ºC to +60 ºC 0 ºC to +60 ºC Permissible bending radius Multiple bends 15 x Ø 15 x Ø 15 x Ø Single bend 6 x Ø 10 x Ø 10 x Ø Bending cycles 1 mill. ) Permissible tensile force 150 N 150 N 150 N Weight approx. 67 kg/km approx. 68 kg/km approx. 68 kg/km Halogen-free No No Yes Behavior in fire Flame retardant acc. to UL 1685 (CSA FT 4) Flame retardant acc. to UL 1685 (CSA FT 4) Flame retardant acc. to UL 1685 (CSA FT 4) Oil resistance Limited resistance Limited resistance Limited resistance UL listing / 300 V rating Yes / CM/CMG/PLTC/Sun Res Yes / CM/CMG/PLTC/Sun Res Yes/ CMG / PLTC / Sun Res UL style / 600 V rating Yes No No CCC certificate not required not required not required UV-resistant Yes Yes Yes Fast Connect cabling Yes Yes Yes Silicone-free Yes Yes Yes Siemens IK PI 005 /3

24 Passive network components IE FC Cable x Technical specifications (continued) Cable type 1) IE FC Torsion Cable GP x (Type C) IE FC Trailing Cable x (Type C) IE FC Marine Cable x (Type B) Applications Applications with robots Trailing cables Marine and offshore applications ) Cable specification Cat 5E Cat 5E Cat 5E Electrical data (at 0 C) Wave attenuation at 10 MHz 6 db/100 m 6 db/100 m 6 db/100 m at 100 MHz db/100 m db/100 m db/100 m Characteristic impedance at MHz 100 Ω ± 15 Ω 100 Ω ± 15 Ω 100 Ω ± 15 Ω Near-end cross-talk attenuation at MHz 50 db/100 m 50 db/100 m 50 db/100 m Coupling resistance at 10 MHz 10 mω/m 10 mω/m 10 mω/m Loop resistance 10 Ω/km 10 Ω/km 10 Ω/km Insulation resistance > 500 MΩ km > 500 MΩ km > 500 MΩ km Mechanical data Cable type (standard designation) Internal conductor diameter (copper) Y (ST) C11Y 4 x 1 x 0.75/1.5 LI VZN 1) Electrical characteristics at 0 ºC, tests to DIN 047 ) Marine approvals: - Germanischer Lloyd - Lloyds Register of Shipping - Bureau Veritas - Det Norske Veritas - ABS Europe LTD 3) Torsion-resistant cables for the following requirements: At least 5 million torsional movements along 1 m length of cable ±180 4) At a bending diameter of 00 mm YH (ST) C11Y x x 0.75/ LI GN VZN FRNC L-9YH (ST) CH xx0.34/ GN VZN FRNC 0.76 mm, AWG 0.75 mm, AWG 0.75 mm, AWG Core insulation PE Ø 1.5 mm PE Ø 1.5 mm PP Ø 1.5 mm Inner sheath FRNC Ø 3.9 mm FRNC Ø 3.9 mm FRNC Ø 3.9 mm Sheath PUR Ø (6.7 ± 0.) mm PUR Ø (6.5 ± 0.) mm FRNC Ø (6.5 ± 0.4) mm Perm. ambient conditions Operating temperature 40 ºC to +80 ºC 40 ºC to +70 ºC 5 ºC to +70 ºC Transport/storage temperature 50 ºC to +70 ºC 50 ºC to +70 ºC 40 ºC to +70 ºC Installation temperature 0 ºC to +60 ºC 0 ºC to +60 ºC 0 ºC to +50 ºC Permissible bending radius Multiple bends 15 x Ø 7.5 x Ø 15 x Ø Single bend 5 x Ø 3 x Ø 6 x Ø Bending cycles 3) 5 mill. 4) Permissible tensile force 150 N 150 N 150 N Weight approx. 60 kg/km approx. 63 kg/km approx. 68 kg/km Halogen-free No No No Behavior in fire Flame-retardant acc. to IEC Flame-retardant acc. to IEC Flame-retardant acc. to IEC Oil resistance Limited resistance Limited resistance Limited resistance UL listing / 300 V rating - Yes / CMX Yes / CM/CMG/PLTC/Sun Res UL style / 600 V rating No No No CCC certificate not required not required not required UV-resistant Yes Yes Yes Fast Connect cabling Yes Yes Yes Silicone-free Yes Yes Yes /4 Siemens IK PI 005

25 Passive network components IE FC Cable x Ordering data Order No. Order No. IE FC Standard Cable GP x 6XV1 840-AH10 Accessories (Type A) IE FC Blade Cassettes (5 mm) 6GK GB01 4-core, shielded TP installation cable for connection to IE Replacement blade cassette for FC Outlet RJ45/ IE FC RJ45 Plug; the stripping PROFINET-compatible; with UL tool; for use with IE FC RJ45 approval; Plugs and IE FC RJ45 Modular sold by the meter; max. quantity Outlet, 5 units 1000 m, minimum order 0 m IE FC Flexible Cable GP x (Type B) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for occasional movement; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Trailing Cable GP x (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for use in trailing cables; PROFINET-compatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Trailing Cable x (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug 180/90 for use in trailing cables; PROFINET-compatible; without UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Torsion Cable GP x (Type C) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug for use with robots; PROFINETcompatible; with UL approval; sold by the meter; max. quantity 1000 m, minimum order 0 m IE FC Marine Cable x (Type B) 4-core, shielded TP installation cable for connection to IE FC Outlet RJ45/ IE FC RJ45 Plug 180/90; marine approval; max. quantity 1000 m, minimum order 0 m Accessories IE FC stripping tool Preadjusted stripping tool for fast stripping of FC cables IE FC Blade Cassettes (1 mm) Replacement blade cassette for the stripping tool; for use with IE FC Outlet RJ45, ELS TP40, 5 units 6XV1 870-B 6XV1 870-D 6XV AH10 6XV1 870-F 6XV AH10 6GK GA00 6GK GB00 IE FC RJ45 Plug 180 RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting FC installation cables; with 180 cable outlet; for network components and CPs/CPUs with interface 1 pack = 1 items 1 pack = 10 items 1 pack = 50 items IE FC RJ45 Plug 90 RJ45 plug-in connector for Industrial Ethernet with a rugged metal housing and integrated insulation displacement contacts for connecting FC installation cables; with 90 cable outlet; for ET 00S 1 pack = 1 items 1 pack = 10 items 1 pack = 50 items IE FC Outlet RJ45 For connection FC cables and TP Cords; graded prices from 10 and 50 units Manual for TP and fiber-optic networks Paper version; network architecture, components, configurations, installation guidelines German English SIMATIC NET Manual Collection Electronic manuals for communication systems, communication protocols and communication products; on CD-ROM; German/English 6GK BB10-AA0 6GK BB10-AB0 6GK BB10-AE0 6GK BB0-AA0 6GK BB0-AB0 6GK BB0-AE0 6GK FC00-0AA0 6GK BA10-0AA0 6GK BA10-0AA1 6GK AA00-3AA0 More information Installation instructions The bus cables are supplied by the meter with meter marks printed on them. FastConnect With the help of FastConnect Stripping Tool, it is possible to strip the outer sheath and shield of Industrial Ethernet FastConnect cables x to the right length in one step. The IE Outlet RJ45 and the PROFINET-compatible plug-in connector IE FC RJ45 Plug 180/90 can be connected quickly and easily to the FC cable x. Cable routing During storage, transport and cable laying, keep both ends sealed with a shrink-on cap; comply with the permissible bending radii and tensile load. Siemens IK PI 005 /5