PRO-PANEL II. Panel Information. Detail Conditions. Flashing Profiles. Notes. Accessory Profiles. Testing Information
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1 Table of ontents Product Page No. Product Page No. Panel Information Profile... PPP-2 Panel Overview... PPP-2 Flashing Profiles Eave (Direct Fasten)... PPP-3 leat... PPP-3 Box Gutter... PPP-3 Box Gutter End... PPP-3 Universal Gutter/Downspout Strap... PPP-3 6" x Downspout... PPP-3 6" x 95 Elbow... PPP-3 Downspout Bracket... PPP-3 Valley... PPP-3 Pro-Panel II Rake... PPP-3 Rakewall... PPP-3 Pitch Break... PPP-3 Peak... PPP-3 " Ridge/Hip over... PPP-3 20" Ridge/Hip over... PPP-3 Vented Ridge over... PPP-4 Vent Drip... PPP-4 Pro-Panel II Inside orner... PPP-4 Pro-Panel II Outside orner... PPP-4.5" Sill/Head... PPP-4.5" Sill to Soffit... PPP-4 Head Jamb over... PPP-4 Pro-Panel II Jamb... PPP-4.25" Base... PPP-4 Gravel Stop... PPP-4 Detail onditions Eave Detail... PPP-9 Box Gutter Detail... PPP-9 Valley Detail... PPP-0 Rake Detail... PPP-0 Rakewall Detail... PPP- Endwall Detail... PPP- High Side Eave Detail... PPP-2 20" Ridge/Hip Detail... PPP-2 Ridge Detail... PPP-3 Gravel Stop Detail... PPP-3 Outside orner Detail... PPP-4 Inside orner Detail... PPP-4 Jamb Detail... PPP-5 Head Detail... PPP-5 Base Detail... PPP-6 Notes Notes... PPP-6 Accessory Profiles Pro-Panel II losures... PPP-5 Universal losure... PPP-5 Pro-Panel II Light Transmitting Panel... PPP-5 Tube Sealant... PPP-5... PPP-5 Rubber Roof Jack... PPP-5 Retro Roof Jack... PPP-5 Rubber Roof Flashing Kit... PPP-5 Touch-Up Paint... PPP-5 ontinuous Ridge Vent... PPP-5 Shear... PPP-5 Vent Material... PPP-5 Louver with Screen... PPP-5 Testing Information Section Properties and General Information... PPP-6 Design/Installation onsiderations Fastener Installation Technique... PPP-7 ondition of Substructure... PPP-7 Fastening Information... PPP-8 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-
2 Panel Overview PANEL PROFILE / 6" 9" Anti-Siphon Groove 5 / 8" 2" 36" overage 3 / 8" 2 3 / SLOPE SUBSTRATE OVERAGE LENGTH AVAILABILITY APPLIATION PERFORMANE TEST FASTENING SYSTEM FASTENERS MATERIALS FINISH The minimum recommended slope for any Pro-Panel II roofing panel is 3:2. Pro-Panel II is designed to be utilized over open structural framing, but can easily be used with a solid substrate. The recommended substrate is 5 plywood with a 30 pound felt moisture barrier. To avoid panel distortion, use a properly aligned and uniform substructure. Pro-Panel II panels are available in a 36" width with a 5 rib height. Lengths under 5'-0" are available with some cutting restrictions. Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult your Metal Sales branch for recommendations (see PGI-2 and PGI-3 for locations). Pro-Panel II panels are available in 26 gauge. ommercial and Industrial panel. UL 228, UL 790, Miami-Dade ounty Approved, Texas Department of Insurance Direct Fasten (Exposed) The fastener selection guide should be consulted for choosing proper fasteners for specific applications. Quantity and type of fastener must meet necessary loading and code requirements (see PGI-2-4). Steel grade 50 per ASTM A-792 Steel grade 80 per ASTM A-792 or ASTM A-653 * Acrylic oated Galvalume (AG) / ASTM A AZ55 Prepainted Galvalume / ASTM A AZ50 MS olorfast45 ** Fluorocarbon (PVDF) * Differential appearance of Acrylic oated Galvalume roofing materials is not a cause for rejection. ** Meets both Kynar 500 and Hylar 5000 specifications. PPP-2 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
3 Flashing Profiles EAVE (DIRET FASTEN) 4 7 X* 3" 5 Length 0'-2" - *Specify Slope Angle BOX GUTTER END " LEAT UNIVERSAL GUTTER/ DOWNSPOUT BRAKET 2 /2" /2" 35 Length 0'-2" BOX GUTTER 3 /2" X* " " 5" 5" Length 0'-2", 20'-3" - *Specify Slope Angle DOWNSPOUT 6" x 6" 5" " 5" 6" /2" Length 0'-2", 20'-3" (Also available x 3 /2") 95 0 ELBOW 6" x DOWNSPOUT BRAKET VALLEY 6" 2" X* 0" 6" (Also available x 3 /2") (Also available ) Length 0'-2", 20'-3" - *Specify Slope Angle RAKE " " 3 3 5" Length 0'-2", 20'-3" 5 RAKEWALL " Length 0'-2" " PITH BREAK X* 6" Length 0'-2" - *Specify Slope Angle PEAK " RIDGE/HIP OVER 20" RIDGE/HIP OVER 6" 5" X* 5 /2" 0" X* X* 3 Length 0'-2", 20'-3" - *Specify Slope Angle Length 0'-2", 20'-3" - *Specify Slope Angle Length 0'-2", 20'-3" - *Specify Slope Angle Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-3
4 Flashing Profiles (cont.) VENTED RIDGE OVER 3" 3" " X* 7 VENT DRIP 3 / / INSIDE ORNER " 3 / " Length 0'-2", 20'-3" - *Specify Slope Angle Length 0'-2" Length 0'-2", 4'-2", 20'-3" OUTSIDE ORNER.5" SILL/HEAD.5" SILL TO SOFFIT 2 /2" " /2" /2" 3 2 /2" /2" /2" " " 4 3 / Length 0'-2", 4'-2", 20'-3" HEAD JAMB OVER Length 0'-2" JAMB.25" BASE Length 0'-2" /2" " " / Length 0'-2", 4'-2" Length 0'-2" Length 0'-2" GRAVEL STOP 5 /2" /2" X* 3 Length 0'-2" - *Specify Slope Angle - Indicates color side of flashing. PPP-4 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
5 Accessory Profiles LOSURES UNIVERSAL LOSURE LIGHT TRANSMITTING PANEL Outside losure Inside losure Polyethylene Foam TUBE SEALANT " x /2" x 50' Polyethylene Foam " x /2" x 0' Polyethylene Foam TAPE SEALANT 36" 5 Ounce White Fiberglass Available In 0' and 2' Panels RUBBER ROOF JAK 0.3 oz. artridge Urethane RETRO ROOF JAK 3 X 3 /32" X 50' Single Bead Butyl - Gray RUBBER ROOF FLASH KIT MINI ( / to O.D. Pipe) #2 ( 3 / to 3" O.D. Pipe) #4 (3" to 6" O.D. Pipe) #6 (6" to 9" O.D. Pipe) #8 (7" to 3" O.D. Pipe) TOUH-UP PAINT #80RETRO ( 3 / to 2 3 / O.D. Pipe) #802RETRO (2" to 7 / O.D. Pipe) #803RETRO (3 / to 0" O.D. Pipe) ONTINUOUS RIDGE VENT 2" x 50'-0" Flash Kit 8" x 50'-0" Flash Kit PANEL SHEAR Available in pints PVDF / MS olorfast45 VENT MATERIAL " x 0', 2" x 0' LOUVRE WITH SREEN 3' x 3' or 3' x 4' Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-5
6 Section Properties and Load Tables 36" overage 9" Anti-Siphon Groove 5 3 / 8 " 2 3 / 4 " Optional Profile Ga Width (in.) Yield KSI 36" 80 36" 80 Weight PSF SETION PROPERTIES Top in ompression Bottom in ompression ALLOWABLE UNIFORM LOADS PSF (3 or More Equal Spans) Inward Load Outward Load Ixx Sxx Ixx Sxx In 4 /ft In 3 /ft In 4 /ft In 3 /ft 2' 2.5' 3' 3.5' 4' 5' 2' 2.5' 3' 3.5' 4' 5' Theoretical section properties have been calculated per AISI 200 "Specification for the Design of old-formed Steel Structural Members. Ixx and Sxx are effective section properties for deflection and bending. 2. Allowable load is calculated in accordance with AISI 200 specifications considering bending, shear, combined bending and shear and deflection. Allowable load considers the worst case of 3 or 4 equal span conditions. Allowable load does not address web crippling or fastener/support connection and panel weight is not considered. 3. Deflection consideration is limited by a maximum deflection ratio of L/80 of span. 4. Allowable loads do not include a /3 stress increase in uplift. 5. Diaphragm 306 plf average Ultimate Shear Strength using the above fastening pattern on 2x supports located 2' on center per ASTM E ATTAHMENT DETAIL GENERAL INFORMATION / 4 "-4 x 7 / 8 " Stitch Screw ('-0" o.c.) #9-5 Woodscrew Slope The minimum recommended slope for Pro-Panel II roof panel is 3:2. Substructure Pro-Panel II is designed to be utilized over open structural framing, or a solid substrate. To avoid panel distortion, use a properly aligned and uniform substructure. Optional Profile overage Pro-Panel II panels are available in a 5 / 8" rib height with a coverage width of 36". FASTENING PATTERN Anti-Siphon Groove / 4 "-4 x 7 / 8 " Stitch Screw #9-5 Woodscrew Length factory cut length is 5'-0". Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult Metal Sales for recommendations. Fasteners The fastener selection guide should be consulted for choosing the proper fastener for specific applications. Quantity and type of fastener must meet necessary loading and code requirements. NOTE: All panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the face of the panel at or near the point of attachment. Availability Finishes: Acrylic oated Galvalume or MS olorfast45 Gauges: 26 ga and 29 ga standard PPP-6 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
7 Design / Installation onsiderations FASTENER INSTALLATION TEHNIQUE Recommended Tool Type - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and strip out. Do not use impact tools or runners. Seating the washer - Apply sufficient torque to seat the washer - do not overdrive the fastener. ORRET Sealing material slightly visible at edge of metal washer. Assembly is watertight. TOO LOOSE Sealing material is not visible; not enough compression to seal properly. TOO TIGHT Metal washer deformed; sealing material pressed beyond washer edge. WOODSREW SELF DRILLER To prevent wobbling - Make sure fastener head is completely engaged in the socket. If the head does not go all the way in the socket - tap the magnet deeper into the socket to allow full head engagement. Metal chips will build up from drilling and should be removed from time to time. Protect drill point - Push only hard enough on the screw gun to engage clutch. This prevents excess friction and burn out of the drill point. orrect pressure will allow screw to drill and tap without binding. Drilling through sheet and insulation - Ease up on pressure when drilling through insulation to avoid striking the purlin or girt with the point - apply more pressure after drill point contacts purlin or girt. Drilling through purlin overlaps - Drilling through lapped purlins requires extra care. Excessive voids between purlins sometimes damages drill points and two self-drillers might be necessary to complete the operation. It is sometimes advantageous to predrill. ONDITION OF SUBSTRUTURE Whether over solid substrate or open structural framing, panel distortion may occur if not applied over properly aligned and uniform substructure. The installer should check the roof deck for squareness before installing Pro-Panel II panels. Several methods can be used to verify squareness of the structure for proper installation of the panels. METHOD "A" - One method for checking the roof for squareness is to measure diagonally across one slope of the roof from similar points at the ridge and eave and obtain the same dimension. METHOD "B" - The triangle system may also be used. To use this system measure a point from the corner along the edge of the roof at a module of three (3). Measure a point from the same corner along another edge at a module of four (4). Then by measuring diagonally between the two points established, the dimension should be exactly a module of five (5) to have a square corner. Multiple uses of this system may be required to determine building squareness. If the endwall cannot be made square, the roof system cannot be installed as shown in these instructions. METHOD A METHOD B Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-7
8 Design / Installation onsiderations (cont.) FASTENING PATTERNS /4 x 7 Stitch Screw ('-0" o.c.) Pro-Panel II Anti-Siphon Groove - Interior - Ends PPP-8 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
9 Eave Detail 3:2 Slope #2-4 x /2" SD (see below) Pro-Panel II Inside losure Eave #2-4 x /2" SD (see below) /-4 x 7 Stitch Screw (every rib) Pro-Panel II Outside losure # /4-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD 3:2 Slope Box Gutter Detail Pro-Panel II Inside losure #2-4 x /2" SD (see below) Universal Gutter/Downspout Strap /8 x 3 /6" Pop Rivet (every rib) Box Gutter /-4 x 7 Stitch Screw (every rib) Pro-Panel II Inside losure /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-9
10 Valley Detail 3:2 Slope Pro-Panel II #2-4 x /2" SD (see below) Pro-Panel II Inside losure Valley Plate Valley 3" L /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD 3:2 Slope Rake Detail /4 x 7 Stitch Screw ('-0" o.c.) Pro-Panel II Rake #2-4 x /2" SD (see below) /-4 x 7 Stitch Screw (every rib) Pro-Panel II Outside losure /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD PPP-0 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
11 Rakewall Detail 3:2 Slope #2-4 x /2" SD (see below) Pro-Panel II Outside losure Rakewall /-4 x 7 Stitch Screw ('-0" o.c.) /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD Endwall Detail 3:2 Slope #2-4 x /2" SD (see below) Pro-Panel II Inside losure Pitch Break /-4 x 7 Stitch Screw (every rib) Pro-Panel II Outside losure #2-4 x /2" SD (see below) /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-
12 High Side Eave Detail 3:2 Slope /4 x 7 Stitch Screw (every rib) Pro-Panel II Outside losure Highside Eave #2-4 x /2" SD (see below) /-4 x 7 Stitch Screw (every rib) Pro-Panel II Outside losure /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD 3:2 Slope 20" Ridge/Hip Detail #2-4 x /2" SD (see below) /-4 x 7 Stitch Screw (every rib) Pro-Panel II Outside losure 20" Ridge/Hip over /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD PPP-2 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
13 Ridge Detail 3:2 Slope /-4 x 7 Stitch Screw (every rib) Pro-Panel II Outside losure #2-4 x /2" SD (see below) Universal Ridge over /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD 3:2 Slope Gravel Stop Detail Fastener (by others) Gravel Stop Pro-Panel II Outside losure x 3 /32" Pop Rivet (every rib) leat #2-4 x /2" SD (see below) /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-3
14 Outside orner Detail Pro-Panel II Outside orner /-4 x 7 Stitch Screw ('-0" o.c.) Inside orner Detail Pro-Panel II Inside orner /-4 x 7 Stitch Screw ('-0" o.c.) PPP-4 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
15 Jamb Detail Pro-Panel II #2-4 x /2" SD ('-0" o.c.) Pro-Panel II Jamb Head/Jamb over Head Detail Pro-Panel II #2-4 x /2" SD (see below) Pro-Panel II Inside losure Head hannel Head/Jamb over /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PPP-5
16 Base Detail #2-4 x /2" SD (see below) Pro-Panel II Inside losure / Base /-4 x 7 Stitch Screw ('-0" o.c.) #2-4 x /2" SD Notes PPP-6 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)
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