FUTURE AIR SOLUTIONS OIL FREE SCROLL COMPRESSORS

Transcription

1 FUTURE AIR SOLUTIONS OIL FREE SCROLL COMPRESSORS

2 Oil Free Scroll Compressors are constantly evolving ANEST IWATA was the first manufacturer to introduce Oil Free Scroll Compressors in 1991 and has kept improving them ever since in order to provide customers with the most advanced technology for high-quality air. Evolutional History of Scroll Compressor

3 2015 Début Scroll Compressors 7.5HP/10HP Series

4 The Most Advanced Technologies for High-Quality air High-precision processing technology is required to produce the components that make up a Scroll Compressor. We have developed new Scroll Air-Ends thanks to the experience and know-how we have accumulated over the past 20 years. Scroll Compression Principle As the orbiting scroll goes from No.1 to No.4 position, the size of the symmetrical crescent-shaped compression chambers is gradually reduced, compressing the air contained within. This is then discharged through the central exhaust port Orbiting scroll Fixed scroll Compression chamber Oil-Free Drain Drainage from oil-lubricated compressors requires proper treatment as it contains oil. Oil-free scroll compressors, on the other hand, are eco-friendly, their drain is clean and does not contain oil, therefore avoiding the cost of drain disposal. Drainage from an oil-free compressor Drainage from an oil-lubricated compressor

5 Class Zero Certification TÜV (independent third party test house) has just certified that the air quality from our oil free scroll compressors is in conformity with Class 0 (ISO8573-1:2010[-:-:0]). Clean Air from oil-lubricated compressors contains oil and can contaminate the piping. This does not happen with an Oil-Free Scroll Compressor which produces high-quality oil-free air. INSIDE THE PIPING OF AN OIL-LUBRICATED COMPRESSOR What is Class Zero? ISO8573-1(JIS B8392-1) defines quality classes for compressed air. Class Zero indicates wall flow oil, oil mist and oil vapor are completely absent. As oil vapor in particular cannot be absorbed by conventional air filters, it is important factories that require clean air use Class Zero compressors. INSIDE THE PIPING OF AN OIL-FREE COMPRESSOR CLASS 0 Oil Concentration mg/m³ As specified by the equipment user or supplier and more stringent the Class Wall Flow Oil Oil Vapor 2 Oil Mist 4 5

6 THE WORLD S FIRST OIL-FREE SCROLL COMPRESSOR Features Pioneered oil-free scroll technology Clean & safe Ultra-quiet enclosed unit Low vibration Low maintenance cost Low starting torque Integral cooling fan High pressure units available Oil-Free Delivered air does not contain any oil and is suitable for all applications where oil-free air is essential. Silent Oil-free scroll mechanism has very small torque fluctuation as well as low noise and vibration. Compact Models up to 5HP (3.7kW) have the same footprint as a newspaper page. 80 db 70 db 60 db 50 db 40 db

7 Applications No Drain Treatment Necessary Drainage from oil-lubricated compressors requires proper treatment as it contains oil. Oil-free scroll compressors on the other hand are eco-friendly, their drain is clean and does not contain oil, therefore avoiding the cost of drain disposal. Drainage from an oil-free compressor Drainage from an oil-lubricated compressor Scroll Compression Principle As the orbiting scroll goes from No.1 to No.4 position, the size of the symmetrical crescent-shaped compression chambers is gradually reduced, compressing the air contained within. This is then discharged through the central exhaust port Fixed scroll Orbiting scroll Orbiting scroll Fixed scroll Compression chamber Cooling fan Tip seal

8 8.000 HOURS MAINTENANCE-FREE except intake filter 0.75 kw (1HP) Scroll Compressors Features hours maintenance-free Oil-free Ultra-quiet Low vibration Compact size Caster wheels Membrane dryer model available 49dB(A) Principle of membrane Features of Membrane Dryer Environmentally friendly; no Freon gas Purge-cut function SLPE-07E (SLP-07E-S73) Casters for better mobility Scroll air-end (1HP) Aluminium air receiver (anti-rust coated) Model SLPE-07E (SLP-07E-S73) SLPE-07ED (SLP-07ED-S73) Air dryer Motor Rated Max. Working Output Operation F.A.D. Pressure (*1) Noise Internal Dimensions Level (*2) Outlet Pressure Weight Voltage Tank (wxdxh) Control Dew point kw (HP) bar (MPa) psi L/min (cfm) db(a) size C L mm kg Volt/Hz/phase 0.75(1) Pressure switch 8 (0.8) (2.4) - 335x590x Rc 1/ [ball valve] 60 (2.1) x660x /50/single *1 F.A.D. is measured at max working pressure. *2 Noise level measured at a distance of 1M according to ISO11201; tolerance±3db It is recommended to install air filters and an external receiver tank after the compressor. Even with Class Zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process

9 HOURS MAINTENANCE-FREE except intake filter hours for 10 bar 1.5 kw (2HP) kw (10HP) Scroll Compressors Emergency Stop Button Features hours maintenance-free Oil-free Low vibration Easy operation Hour meter Motor Pressure gauge Scroll air-end SLPE-15(1)E/37(1)E Oil-Free Delivered air does not contain any oil and is suitable for all applications where oil-free air is essential. Fixed scroll Orbiting scroll Cooling fan Tip seal Model Motor Rated Max. Working Noise Dimensions Output Operation F.A.D. (*1) Outlet Pressure Level(*2) (wxdxh) Weight Voltage Control kw (HP) bar (MPa) psi L/min (cfm) db(a) size mm kg Volt/Hz/phase SLPE-15E 8 (0.8) (5.5) 1.5 (2) SLPE-151E 10 (1.0) (4.2) SLPE-22E-M 8 (0.8) (8.5) SLPE-221E-M Pressure 10 (1.0) (7.3) Rc 3/8 2.2 (3) 535x686x SLPE-22E-T switch 8 (0.8) (8.5) [ball valve] 61 SLPE-221E-T 10 (1.0) (7.3) SLPE-37E 8 (0.8) (14.2) 3.7 (5) 101 SLPE-371E 10 (1.0) (11.9) SLPE-55F 5.5 (7.5) Pressure 596 (21.0) 66 Rc 3/ (0.8) x972x1194 SLPE-75F 7.5 (10) sensor 808 (28.5) 68 [ball valve] /50/single 400/50/three *1 F.A.D. is measured at max working pressure. *2 Noise level measured at a distance of 1M according to ISO11201; tolerance±3db It is recommended to install air filters and an external receiver tank after the compressor. Even with Class zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process

10 Air Compressor Accessories Refrigerated Air Dryer Use of Refrigerated Air Dryers allows for the best performance of our oil-free scroll compressors. These units incorporate an electronic control to monitor all functions. A hot gas bypass valve avoids the formation of ice in the dryer. The vertical flow layout allows for easy access to the drain valve. AID-6 / AC AID-12 / AC Model name Part no. Compressor combination Max. air flow Outlet Dimension (wxdxh) Weight Voltage kw (HP) L/min size mm kg Volt/Hz/Phase AID-3/AC AID003GP1J000 3(4) 350 G3/8 310x345x AID-6/AC AID006GP1J000 4(5.5) AID-9/AC AID009GP1J (7.5) G1/2 370x515x475 AID-12/AC AID012GP1J (10) AID-18/AC AID018GP1J (15) AID-25/AC AID025GP1J (20) G1 345x420x AID-32/AC AID032GP1J (25) x445x740 AID-43/AC AID043GP1J (30) G1-1/4 40 AID-52/AC AID052GP1J (30+) x455x AID-61/AC AID061GP1J (40) G1-1/2 555x580x885 AID-75/AC AID075GP1J (50) AID-105/AC AID105GP1J (75) G2 555x625x /50/single Data refers to the following nominal conditions: ambient temperature of 25 C, with inlet air 7 bar and 35 C, and 5 C pressure dew point(-20.5 C atmospheric pressure dew point). Max. working conditions: ambient temperature 45 C, inlet air temperature 55 C and inlet air pressure 14 bar (16 bar for AID-3 to AID-18). It is recommended to install an air filter before the inlet.

11 Air Compressor Accessories Air Receiver Tank (Vertical) Model name N87FY000 Max. working pressure Capacity Connection Weight Dimension MPa (bar) Liter in-out kg wxdxh (mm) 100 G3/8-3/ x370x1156 N87LY x446x (11) N87NY G3/ x500x1648 N87TY x600x2050 *equipped with safety valve, pressure gauge, air release valve and drain valve Air Filter with Auto Drain Model name F WF1Z Max. working pressure Filtrating Connection Weight Dimension MPa (bar) μm in-out kg wxdxh (mm) 5μ F WF1Y 1.0(10) 0.3μ M W-F1M 0.01μ *also available with other connection sizes from 1/8 to 1 inch G3/8* x79x171 Auto Drain Model name Max. working pressure *recommended electric cable is 3X 0.75mm 2 Connection Electricity Weight Dimension MPa (bar) in-out outlet (hose size) kg wxdxh (mm) BEKOMAT (16) G1/2 G½(φ8-10) 230V/50-60HZ x74x115 Air Regulator Model name max. working pressure *equipped with pressure gauge Setting pressure range Connection Weight Dimension MPa (bar) MPa (bar) in-out kg wxdxh (mm) R G-W 1.0MPa (bar) 0.05 to 0.85 ( ) G3/4 1 90x90x151

12 Safety precautions Compressor usage 1. Read the instruction manual before using the compressor. 2. These compressors are designed for air compression only and must never be used for any other type of gas. 3. Never use with respiratory equipment which directly intakes compressed air. This may cause serious injury. 4. Never direct the jet of air towards yourself, other persons or animals. 5. When using compressed air, be aware of and comply with all safety precautions to be adopted for the single application (inflating, using pneumatic tools, painting, washing, etc.). Compressor Installation 1. The compressor must never be exposed to adverse weather conditions (rain, sun, snow, etc.). 2. Keep the compressor away from explosive and flammable (acetylene or propane, etc.) objects to prevent fire and explosion. 3. Make sure ambient temperature at the compressor s chosen place of installation is always within the limits indicated in the instruction manual. Maintenance 1. Perform maintenance on the compressor routinely as indicated in the instruction manual. 2. Drain the water in the receiver tank every day to prevent clogging of the drain cock. 3. Never clean the compressor with liquids or solvents. When cleaning, disconnect the compressor from the electricity supply by removing the plug and use a damp cloth only. Others 1. Never alter or convert the compressor or its parts. Doing so may cause fire or malfunction. 2. Prepare a back-up compressor or other back-up system in case the compressor stops due to malfunction or activation of its protective devices. *Safety precautions of the above are minimum requirements. Before use, follow safety precautions in the instruction manual and each municipality, county and corporation's regulations. ANEST IWATA Air Tech s.r.l. Corso Vigevano, , Torino - Italy Tel Fax info@anest-iwataairtech.com - Distributed by: