Switches ELECTROSWITCH. For Industrial Applications I.3
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1 ELECTR Switches For Industrial Applications ELECTROSWITCH I.
2 The Best Rotary Switches, Relays, and Electrical Systems Products... Backed by the industry s most knowledgeable and responsive engineering and customer service professionals... Any way you want them... Delivered when you need them. ELECTROSWITCH Never a Doubt Copyright 0 Electroswitch
3 TABLE OF CONTENTS The Advantage Is Yours DetentAction Rotary Switches 0 TDCSR (Arc Flash Safety Switch) SnapAction Rotary Switches CamAction Rotary Switches Tap Switches Knife Switches Construction Details Handles Nameplates ISO 900 CertIfIed Accessories Testing & Life Expectancy
4 Electroswitch also offers the widest variety of industrial switches available today. There are virtually millions of different potential configurations to precisely meet applications. We offer a choice of detent, snap and camaction switches, as well as tap switches and knife switches to enhance your application. The Advantage is Always Yours when you work with Electroswitch.
5 THE ADVANTAGE IS YOURS You Get The Greatest Selection. W hen we say we have a full line of products, we mean exactly that. Whatever your application, you will either find a standard switch to precisely match it or we will design and test a special switch to meet your needs. Applications range from nano amps to 0,000 amps and from microvolts to,00 volts. Switch sizes vary from inches in diameter and a few ounces to more than feet in diameter and 00 pounds. Detent Switches Snap Switches Cam Switches Tap Switches Knife Switches A full LINe Of POWer PrOdUCtS
6 THE ADVANTAGE IS YOURS When you choose Electroswitch products the advantage is always yours... For over 0 years Electroswitch products have been specified for use in the most demanding, most critical industrial applications by most major equipment manufacturers in the United States. They know that when you specify Electroswitch products you have chosen the most dependable, most reliable, and most proven products available in the world today. With Electroswitch there is Never a Doubt.
7 You Get The Highest Quality Product. E lectroswitch is on the Qualified Supplier List of most major equipment manufacturers in the United States. Our switches are specified for the most demanding duty in hishock military shipboard equipment, nuclear power plants and in all types of industrial, construction, and transportation equipment. Anywhere the ability to perform reliably under the most severe conditions of shock and vibration is essential, you will find Electroswitch products. At Electroswitch high quality is not a claim, but a fact proven through over fifty ISO 900 CertIfIed years of field performance. We ll Meet Your Scheduling and Delivery Requirements. We take great pride in meeting customer delivery requirements no matter how stringent. In addition to orders by mail, phone, and fax, we also take orders electronically utilizing EDI. Use your MRP system to place orders direct. If your requirements change after placing your order, just give us a call; we can usually adjust our schedule to meet your new requirements.
8 THE ADVANTAGE IS YOURS You Can Get Modifications Tailored To Your Needs. Small Switches, Big Switches, Special Switches. Meeting customers needs is our specialty. Tell us what you need, or explain your application to us. Our application engineers will solve your problem precisely by modifying one of our standard models or creating something entirely new. You don t have to settle for almost right; we ll get it exactly right for you.
9 You Get Total Support. We recognize our responsibility to you, our customers, and know that it goes far beyond simply delivering switches. Application Assistance More than simple assistance. We have a fully trained staff of applications professionals who are anxious to help you solve virtually any switching problems you may have. Engineering We have the industry s most knowledgeable, dedicated, and willing engineering staff waiting to go to work for you. Give us a call; we ll solve your switching problems. Special Training We won t leave you on your own. If you need any special training or other assistance, we re more than happy to provide this service.
10 THE ADVANTAGE IS YOURS electroswitch Serving Industry With a Full Line of Rotary Switches for Virtually Every Application from A to Z A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Ammeter Switches Breaker Control Switches Cutin/Cutout Switches DC Current Switching Emergency Shut Off Forward/Reverse Switches Generator Control Switches Heater Control Switches Industrial Lighting Jet Engine Test Controls Keyoperated Security Switches Light Rail Door Controls Marine Lighting NASA Space Station Power Switches Oven Controls Prison Door Controls Quality Monitoring Controls Runway Lighting Controls Safety Interlocks Transit Car Master Controls UPS System Manual Bypass Voltmeter Switches Wheelchair Lift Controls Xray Equipment On/Off Yacht Power Transfer Switches Zone Climate Control Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
11 SWITCHES FOR INDUSTRY DETENTACTION ROTARY SWITCHES Page 0 Typical Applications SERIES SERIES SERIES SERIES SERIES A SERIES B W W Generator Controls Runway Lighting Compressor Control Prison Door Control Naval Ship Rudder Control Interlock Transit Cars Transit Track Switching Ammeters Silo Controls Transmission Controls Large GenSets Industrial Lighting Control Industrial Panel Control Tap Switch Operating Room Lights Railroad Crossing Equipment Telephone Equipment Dairy Equipment TDCSR ELECTRICALLY OPERATED SWITCHES Typical Applications Arc Flash Hazard Protection Page SERIES 0 SERIES 0 SERIES 0 Single Hole SERIES 0 SPECIALTY SWITCHES 0 AUX JS SERIES 0 SNAPACTION ROTARY SWITCHES Typical Applications Mining Equipment Train Warning Lights Transit Car Air Conditioning Telephone Equipment Welding Equipment Instrument Controls Industrial Overhead Magnets UPS Systems Soil Testing Equipment Battery Maintenance Switch Flame Cutting Machines Power Source Selector Page Ship to Shore Test Equipment Bypass Switch DC Voltage Disconnect Transformer Tap Selection Stage Lighting KW KW KW0 KW KW KW0 KW KW00 CAMACTION ROTARY SWITCHES Typical Applications Crane Controls Meter Switches Oxygen Equipment Controls Generator Controls Industrial Panels Communications Equipment Ventilation Equipment RV AC & Ventilation Controls Medical Equipment Scaffolding UPS Equipment Motor Controls Motor Operated Switch Bus Controls Page Refrigeration Trailers Packaging Equipment GenSet Controls Bypass Switches KW00 KW00 KW00 KW00 TYPE S TYPE T TYPE T TAP SWITCHES Typical Applications Heating Elements Test Equipment TAP SWITCHES in Silicon Reactors Welding Equipment Furnace Tap Switches Selector Tap Switches for Transformers Page TYPE SF TYPE TF TYPE TF KNIFE SWITCHES Page Typical Applications TYPE A TYPE DL Disconnect Switches in Steel Industry Disconnect Switches for Ship Board Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: () 9
12 DETENTACTION ROTARY SWITCHES ELECTROSWITCH OVERVIEW Features Up to Positions Up to (More if Gear Operated Drive is Utilized) Up to 0 Amperes Continuous Rating UL Recognized & CSA Certified Positive Detent Action Silver to Silver Contacting Most are Available With the Following Features: Waterproof Mount PushtoTurn Key Operated Spring Return Solenoid Lock Key Lock Gear Operated Solenoid Operated DoubleSided Wiping Contacts for Low Contact Resistance and Shock Proof Contacting All Contact Making and Breaking Takes Place in Fully Enclosed Decks Choose the switch that best suits your application Electroswitch offers a wide variety of DetentAction Rotary Switches designed specifically to satisfy the most stringent requirements in Industrial applications. In fact, we offer the world s most complete, tested, and proven line of DetentAction Rotary Switches. The following is a quick description of each series. It is designed to help you select the one that is right for your application. DetentAction Switches Selector Guide CHARACTERISTICS SERIES SERIES SERIES SERIES SERIES A SERIES B W W SECTIONS POLES DETENT ANGLE ,,0,90 ELECTRICAL RATINGS Continuous Rating A00V 0A00V 0A00V A00V A00V A00V 0A00V 0A00V Interrupting Current 0VAC A 0A 0A A 0A 0A 0 (0VAC) 0 (VAC) 0VAC.A A A A A A 0A (0VAC) 00VAC A A A A A A A A VDC 0A.A A A A A A VDC A A A A.A A Max. Breaking Ability 0A A A 0A 0A Max. Making Ability 0A A A 0A 0A Momentary Current Seconds 0A 00A A 90A 90A 0 Seconds A A 0A A A 0 Seconds A 0A A A A Overload Current (0 Operations) 0VAC 0A 9A A A 0A 0A 0VAC A 0A A A 00VAC A 0A 0A VDC 0A 0A VDC A A W A (Single Hole Mount) B (Four Hole Mount) W Dielectric Strength 00V rms 00V rms 00V rms 00V rms 00V rms 00V rms 00V rms 00V rms Insulation Resistance Contact Resistance 00 megohms00 megohms00 megohms00 megohms00 megohms00 megohms 0 milliohms 0 milliohms 0 milliohms 0 milliohms 0 milliohms 0 milliohms 0 milliohms 0 milliohms MOUNTINGS Single Hole Yes Hole Yes Hole Yes Yes Hole Yes Yes Yes Yes Waterproof Mount Yes Yes Yes Yes Yes LOCKING FEATURES Key Lock Handle Yes Yes Yes Yes Yes Pushtoturn Yes Yes Yes Yes Yes Solenoid Lock Yes Yes Yes Yes Yes OPTIONAL FEATURES Key Operated Yes Yes Solenoid Operated Yes Yes Ganged Gear Operated Yes Yes Yes Yes Spring Return Yes Yes Yes Yes Yes Yes Yes Yes APPROVALS UL Recognized Yes Yes Yes Yes Yes Yes Yes CSA Certified Yes Yes Yes Yes Yes Yes CE Yes Yes Yes 0 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
13 SERIES DETENTACTION ROTARY SWITCHES Features DoubleSided, DoubleWiping, KnifeType Rotary Contacts Silver Contact Surfaces for Long, Reliable Life Terminal Screws Easy Installation Four Hole Mount Control Switch Special Features Spring Return to Normal (Vertical) Position Instrument Switch Special Features MakeBeforeBreak (Shorting Contacts) Common Input Tap Switch Arrangement Sequentially Connected to Several Lines Using the Same Switching Deck Positive Positioning, Maintained Action Detent Mechanism Electrical Specifications Interrupt Ratings A/0VAC A/00VAC.A/0VAC Overload Current (0 operations): 0A/VAC Resistive Voltage Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 milliohms maximum ORDERING INFORMATION Four Hole Mount Assemblages Assemblage Assemblage Note : Nominal torques, weights, and depth behind panel are listed below. Note : Assemblages are shown with handle in 0 position ( o clock). Mechanical Specifications Sections to 0 to 0 Positions ; Adjustable Stops for Position Rotation Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Detent Indexing Mounting Hole Panel Thickness " Max. Standard Rotor Contacts Silver Plated Phosphorbronze, Double Grip Stationary Contacts Silver Plated Copper, w/integral Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks Approvals UL File No. E CSA File #LR0 Variations For Key Lock Handle, Key Operated Handle, Solenoid Lock Handle, PushtoTurn, Spring Return or Waterproof Mount Switches please see page. Model No. Assemblage Standard and Consult Factory for Other Assemblages Matrix Code 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 0 = = = = = 0= = 0= No. of Sections Weight (lbs) Handle A = Flush B = Oval Shank C = Round Knurled D = Pistol Grip Torque (lbs/in) Depth Behind Panel Shorting Blank = No S = Yes Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
14 SERIES DETENTACTION ROTARY SWITCHES Features DoubleSided, DoubleWiping, KnifeType Rotary Contacts Silver Contact Surfaces for Long, Reliable Life Terminal Screws Easy Installation Four Hole Mount Control Switch Special Features Spring Return to Normal (Vertical) Position Instrument Switch Special Features MakeBeforeBreak (Shorting Contacts) Common Input Tap Switch Arrangement Sequentially Connected to Several Lines Using the Same Switching Deck Positive Positioning, Maintained Action Detent Mechanism Electrical Specifications Interrupt Ratings 0A/0VAC A/0VAC A/00VAC Overload Current (0 operations): A/VAC Resistive Voltage Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 milliohms maximum Mechanical Specifications Sections to to Positions ; Adjustable Stops for Position Rotation Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action 0 Positive Detent Indexing Mounting Hole Panel Thickness " Max. Standard Rotor Contacts Silver Plated Phosphorbronze, Double Grip Stationary Contacts Silver Plated Copper, w/integral Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks Approvals UL File No. E CSA File #LR0 Variations For Key Lock Handle, Solenoid Lock Handle, PushtoTurn, Spring Return or Waterproof Mount Switches please see page. ORDERING INFORMATION Assemblage Assemblage Standard = = Matrix Code 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 0 = = = = = = 0= = Model No. No. of Sections Assemblage Weight (lbs) Note : Nominal torques, weights, and depth behind panel are listed below. Note : Assemblages are shown with handle in 0 position ( o clock). Handle A = Flush B = Oval Shank C = Round Knurled D = Pistol Grip Torque (lbs/in) Depth Behind Panel Hole Shorting Blank = No S = Yes Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
15 SERIES DETENTACTION ROTARY SWITCHES Features DoubleSided, DoubleWiping, KnifeType Rotary Contacts Silver Contact Surfaces for Long, Reliable Life Terminal Screws Easy Installation Four Hole Mount Special Features Spring Return to Normal (Vertical) Position Instrument Switch Special Features MakeBeforeBreak (Shorting Contacts) Common Input Tap Switch Arrangement Sequentially Connected to Several Lines Using the Same Switching Deck Positive Positioning, Maintained Action Detent Mechanism Electrical Specifications Interrupt Ratings A/0VAC A/0VAC A/00VAC Overload Current (0 operations): A/VAC Resistive Voltage Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 milliohms maximum ORDERING INFORMATION Assemblage Note : Nominal torques, weights, and depth behind panel are listed below. Note : Assemblages are shown with handle in 0 position ( o clock). Mechanical Specifications Sections to to 0 Positions ; Adjustable Stops for Position Rotation Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action. Positive Detent Indexing Mounting Hole Panel Thickness " Max. Standard Rotor Contacts Silver Plated Phosphorbronze, Double Grip Stationary Contacts Silver Plated Copper, w/integral Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks Approvals UL File No. E CSA File #LR0 Variations For Key Lock Handle, Solenoid Lock Handle, PushtoTurn, Spring Return or Waterproof Mount Switches please see page. Assemblage Standard = Matrix Code 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 0 = = = = = = Model No. No. of Sections 9 0 Weight (lbs) Handle A = Flush B = Oval Shank C = Round Knurled D = Pistol Grip Torque (lbs/in) Depth Behind Panel Shorting Blank = No S = Yes Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
16 SERIES DETENTACTION ROTARY SWITCHES Features DoubleSided, DoubleWiping, KnifeType Rotary Contacts Silver Contact Surfaces for Long, Reliable Life Terminal Screws Easy Installation Three Hole Mount Control Switch Special Features Spring Return to Normal (Vertical) Position Instrument Switch Special Features MakeBeforeBreak (Shorting Contacts) Common Input Tap Switch Arrangement Sequentially Connected to Several Lines Using the Same Switching Deck Positive Positioning, Maintained Action Detent Mechanism Electrical Specifications Interrupt Ratings 0A/0VAC A/0VAC A/00VAC A/VDC A/0VDC Overload Current (0 operations): 9A/VAC Voltage Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance:.0 ohms maximum Mechanical Specifications Sections to 0 to 0 Positions ; Adjustable Stops for Position Rotation Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Detent Indexing Mounting Hole Panel Thickness " Max. Standard Rotor Contacts Silver Plated Phosphorbronze, Double Grip Stationary Contacts Silver Plated Copper, w/integral Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks Approvals UL File No. E CSA File #LR0 CE ORDERING INFORMATION Four Hole Mount Assemblages Assemblage Model No. Assemblage Standard and See Page or Consult Factory For Other Assemblages Matrix Code 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 0 = No. of Sections 9 0 Weight (lbs) Assemblage Handle B = Oval Shank C = Round Knurled D = Pistol Grip Torque (lbs/in) 9 0 Note : Nominal torques, weights, and depth behind panel are listed below. Note : Assemblages are shown with handle in 0 position ( o clock). Depth Behind Panel Shorting Blank = No S = Yes Variations For Key Lock Handle, Spring Return or Waterproof Mount Switches please see pages. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
17 SERIES A SINGLE HOLE DETENTACTION ROTARY SWITCHES Features DoubleSided, DoubleWiping, KnifeType Rotary Contacts Silver Contact Surfaces for Long, Reliable Life Terminal Screws Easy Installation Single Hole Mount Control Switch Special Features Spring Return to Normal (Vertical) Position Instrument Switch Special Features MakeBeforeBreak (Shorting Contacts) Common Input Tap Switch Arrangement Sequentially Connected to Several Lines Using the Same Switching Deck Positive Positioning, Maintained Action Detent Mechanism Electrical Specifications Interrupt Ratings 0A/VAC A/0VAC A/00VAC A/0VDC A/VDC Overload Current (0 operations): 0A/VAC Resistive Voltage Breakdown: 000V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance:.0 ohms maximum ORDERING INFORMATION Assemblage Assemblage Mechanical Specifications Sections to 0 to 0 Positions ; Adjustable Stops for Position Rotation Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Detent Indexing Mounting Single Hole Panel Thickness " Max. Standard Rotor Contacts Silver Plated Phosphorbronze, Double Grip Stationary Contacts Silver Plated Copper, w/integral Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks Approvals UL File No. E CSA File #LR0 CE Variations For Key Operated Handle or Spring Return Switches please see page. For Waterproof Mounting use standard Tap and Selector Switches, plus sealnut #00. Note : Nominal torques, weights, and depth behind panel are listed below. Note : Assemblages are shown with handle in 0 position ( o clock). Model No. Assemblage Standard and See Page or Consult Factory For Other Assemblages Matrix Code 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 0 = No. of Sections 9 0 Weight (oz) 9 0 Mounting Style/Handle A = Single Hole/Flush Torque (lbs/in) 9 0 Shorting Blank = No S = Yes Depth Behind Panel Assemblage Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
18 SERIES B FOUR HOLE DETENTACTION ROTARY SWITCHES Features DoubleSided, DoubleWiping, KnifeType Rotary Contacts Silver Contact Surfaces for Long, Reliable Life Terminal Screws Easy Installation Four Hole Mount Control Switch Special Features Spring Return to Normal (Vertical) Position Instrument Switch Special Features MakeBeforeBreak (Shorting Contacts) Common Input Tap Switch Arrangement Sequentially Connected to Several Lines Using the Same Switching Deck Positive Positioning, Maintained Action Detent Mechanism Electrical Specifications Interrupt Ratings 0A/VAC A/0VAC A/00VAC A/0VDC A/VDC Overload Current (0 operations): 0A/VAC Resistive Voltage Breakdown: 000V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance:.0 ohms maximum Mechanical Specifications Sections to 0 to 0 Positions ; Adjustable Stops for Position Rotation Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Detent Indexing Mounting Hole Panel Thickness " Max. Standard Rotor Contacts Silver Plated Phosphorbronze, Double Grip Stationary Contacts Silver Plated Copper, w/integral Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks Approvals UL File No. E CSA File #LR0 CE Variations For Spring Return Switches please see page. Waterproof mount not available. ORDERING INFORMATION Four Hole Mount Assemblages Assemblage Note : Nominal torques, weights, and depth behind panel are listed below. Note : Assemblages are shown with handle in 0 position ( o clock). Model No. Assemblage Standard and Optional (With Factory Approval),,, and See Page or Consult Factory For Other Assemblages Matrix Code 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 0 = No. of Sections 9 0 Weight (oz) 9 0 Mounting Style/Handle B = Four Hole/Oval Shank C = Four Hole/Round Knurled D = Four Hole/Pistol Grip Torque (lbs/in) 9 0 Assemblage Shorting Blank = No S = Yes Depth Behind Panel Hole Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
19 TYPE W INSTRUMENT AND CONTROL SWITCHES Features Lateral Push/Pull Contacts Up to Positions Compact Size RollerWipe Spring Actuated Contacting Momentary, Maintained and Combination Contacting Designs Virtually Unlimited Switching Combinations Double Break Contacts per Stage Large Number of Contacts per Unit Available Slip and Lateral Contacts Available Options for Up To Three Key Interlocks Instrument Switch Special Features Maintained Contact Type Used for Performing Various Circuit Combinations Pull to Lock for Safety Lockout Control Switch Special Features Mechanical Red/Green Target Spring Return to Normal (Vertical) Position Positive Detent Positioning Roller Action Mechanism Slip and Lateral Contacts Available Approval UL E90 CSA Certified Electrical Specifications Continuous Ratings 0A/00 Volts Interrupt Rating 0A/0VAC 0A/0VAC A/00VAC A/VDC A/0VDC Pull contacts are rated for 0 amps continuous Mechanical Specifications Decks to to Positions to Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action 0 Positive Indexing Mounting Panel Mount Panel Thickness Max. Standard Rotor Contacts Silver Plated Phosphorbronze Stationary Contacts Silver Plated, Bronze with Stud Construction Contacts Enclosed in a Glass Polyester Frame Operation The Type W Switch is a rotary roller action switch. Rotation of the shaft causes the spring loaded rotor rollers to move from one set of stationary contacts to another. The number of roller contacts can vary from to. On standard potential contacts, an insulated wheel is used on both ends of the roller contact that rolls inside the stator frame. Contact Terminals Method of identifying contact terminal: Lettered Bands, Numbered Rows Ordering Information Please consult factory. Depth Behind Panel (in) No. of Stages Dim. A Dim. B Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
20 TYpE W INSTRUMENT AND CONTROL SWITCHES In 9, Electroswitch acquired the Type W Switches and Relays from Westinghouse Corporation for the purpose of maintaining a high level of support and assistance to existing customers in the utility industry. Since that time, many changes have been made in switch technology and these models have been replaced. However, Electroswitch continues to offer the Type W Switches for customers needing replacements into existing systems that would require panel rework. Features Rugged Time Tested Design Available with Maintained or Momentary Contacts Silver Surfaced Contacts for Low Contact Resistance SelfAligning Stationary Contacts Contact Wiping Action Ensures Clean, LowResistance Contact Each Stud Numbered for Terminal Identification Protective Side Plated Slide Out for Easy Contact Inspection Slip and Lateral Contacts Available Supplied With Standard Black Nameplate Engraving Optional Control Switch Special Features Mechanical Red/Green Target Spring Return to Normal (Vertical) Position Electrical Specifications Interrupt Ratings 0A/0VAC A/0VAC A/00VAC A/VDC Nameplates Type W Switches are supplied with a standard black nameplate that can be engraved to your requirements. Circuit Breaker Control Switches have a cutout in the nameplate for a red and green target indicator to show the last manual operation of the switch. Special engravings should be indicated clearly at the time of order. Ordering Information Please consult factory Mechanical Specifications Decks to 0 to 0 Positions to Contacts BreakBeforeMake (NonShorting) MakeBeforeBreak (Shorting) Mounting Panel Mount Panel Thickness Max. with Modern Handle, Max. with Heavy Duty Handle Rotor Contacts Silver Plated Brass Stationary Contacts Silver Plated Silicone Bronze, Stud Type Terminals Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
21 DETENTACTION ROTARY SWITCHES ELECTROSWITCH CONTACT ASSEMBLAGES AND DIAGRAMS Contact Assemblages,, & contact diagrams are shown for position switches. has and has, and have similar contact diagrams with more positions.,, & have alphabetical markings of terminals. and (both single and hole mounts) have the numerical terminal markings as shown. Contacting variations that can be used with all Detent Switches are shown in the assemblage diagrams below. The handle is shown in the o clock (0 ) position. All blades shown in handle Position. Either makebeforebreak (shorting) or breakbeforemake (nonshorting) contacts are available except as noted. STANDARD CONTACT ASSEMBLAGES AND DIAGRAMS Number Two poles per section; doublebreak switching. This assemblage is normally limited to three positions. DECK SERIES SERIES & HANDLE END HANDLE END H A B D E F A B C E F G DECK Number One pole per section; provides OFF and tap positions. DECK SERIES SERIES & HANDLE END H A B C D E F G HANDLE END Number Allows any one circuit to be opened while the rest are closed; makebeforebreak (shorting) only. This assemblage is not available in. Consult Factory for. DECK SERIES SERIES & HANDLE END H A B C D E F G * * * * * * * DECK HANDLE END Additional NonStandard Contact Assemblages are available (Please Consult Factory) SpECIAL CONFIGURATIONS Key Lock Handle: ORDERING INFORMATION Assemblage = = See above Number of Decks 00 Suffix BY = Oval handle, Key removable in all positions BX = Oval handle, Key :00 only DY = Pistol grip handle, Key removable in all positions DX = Pistol grip handle, Key :00 only Note: For Removable Handle options, please contact factory. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: () 9
22 DETENTACTION ROTARY SWITCHES ELECTROSWITCH SpECIAL CONFIGURATIONS Key Lock Handle:,, Locks in Vertical Position Key Removable when Locked All Units have Same Key Code " Square Black Nameplate Key Operated Handle: Key Removable in 0 or all Positions All Units have the Same Key Code All Key Operated Switches are Single Hole Mount ORDERING INFORMATION Note: Requires Special Mounting Configuration Consult Factory ORDERING INFORMATION = S ( ) = S (0 ) = S (. ) Assemblage = = See Page 9 Number of Decks, 0 &, 0 Handles B = Oval Shorting Blank = No S = Yes = S Assemblage Handles = Number A = Removable at 0 = of Decks B = Removable in all See Page 9 Positions 00 Shorting Blank = No S = Yes Solenoid Lock Handle:,, Switch Can Be Turned Only when Solenoid is Energized (0VAC Input) Consult Factory for Switches that can be Turned when Solenoid is Deenergized PushtoTurn Switches:,, Must Push approx.." ( lb.) to Turn Push opens a NC Contact Allowing Switching at no Load or between Positions Without Activating Intermediate Positions ORDERING INFORMATION ORDERING INFORMATION = S = S = S Assemblage = = See Page 9 Number of Decks, 0 &, 0 Handles A = Flush B = Oval Shorting Blank = No S = Yes = S ( ) = S (0 ) = S (. ) Assemblage = = See Page 9 Number of Decks, 0 &, 0 Handles B = Oval Shorting Blank = No S = Yes Spring Return Switches (Momentary Action) ORDERING INFORMATION Waterproof Mount Switches ORDERING INFORMATION = S = S = S = S = S Assemblage = = = (For only) See Page 9 Number of Decks 0 = 0 = 0 = Handles A = Flush (,,, and Single Hole) B = Oval ( and Four Hole) Shorting Blank = No S = Yes = S = S = S = S Assemblage = = See Page 9 Number of Decks Handles A = Flush 00 (All ) B = Oval (,, and ) 0 and ( and ) Shorting Blank = No S = Yes Note: For, use standard Tap and Selector Switches, plus sealnut #00 For Waterproof Mount add " to Depth Behind Panel, on,, and. For add ". 0 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
23 TYpICAL INSTRUMENT SWITCHES ELECTROSWITCH SUPPLIED WITH ENgRAvED NAMEPLATES AND ASSEMBLED JUMPERS AS SHoWN Catalog numbers shown in APPLICATION column are for series & with standard knurled handle except circuit which is supplied with pistolgrip handle. APPLICATIoN ESCUTCHEoN X CHART & WIRINg DECK LAYoUT voltmeter Transfer switch Circuit 0 ø, phasetophase Cat. No. hole 0C Code CV 0C Code 0CV DECKS OFF voltmeter Transfer switch Circuit 0 ø, phasetophase and phasetoneutral Cat. No. hole 0C Code EV 0C Code 0EV DECKS OFF AMMETER Transfer switch Circuit 0 ø, CT Cat. No. hole 0C Code CA 0C Code 0CA DECKS OFF * * * * Denotes makebeforebreak AMMETER Transfer switch Circuit 0 ø, CT Cat. No. hole 0C Code CA 0C Code 0CA DECKS OFF * * * * Denotes makebeforebreak AMMETER voltmeter Transfer switch Circuit ø, CT, voltsphasetophase ampsphase Cat. No. hole C Code CAC C Code 0CAC DECKS OFF * * * * Denotes makebeforebreak MoToR CoNTRoL Switch Circuit SplitField Motor DECKS RAISE NORMAL LOWER Cat. No. hole D Code BM D Code 0BM NOTE: This circuit is supplied with pistolgrip handle, standard. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
24 DETENTACTION SWITCHES FEATURES: SERIES HANDLES ELECTROSWITCH Oval Flush Oval Shank ROTARY ACTION: Maintained Springreturn DETENT SWITCH WORKSHEET SPECIAL FEATURES Panel Thickness Maximum Depth Behind Panel Allowable Key Lockable Handle Key Removable in Position (s) Key Operated ( ) Key Removable in Position (s) A B W PistolGrip Knurled Other : Nonshorting Contacts breakbeforemake Shorting Contacts makebeforebreak Solenoid Lock PushtoTurn Waterproof Mount Nameplate # W,,, W,, W & W use numerical terminal markings, & use alphabetical terminal markings Indicate external terminal connectors required Switch is viewed from handle end * Terminal numbers are preliminary pending factory review and approval. MADE BY: APPR BY: DATE: DATE: COMPANY DWG NO. SHEET OF Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
25 NEW ELECTROSWITCH Product ELECTRICALLY OpERATED SWITCHES TDCSR TIME DELAY CONTROL SWITCH RELAY Breaker Control Switch Relay with Time Delay Trip and Close for Arc Flash Protection of Personnel The Time Delay Control Switch Relay (TDCSR) provides a means of protecting personnel from arc flash during local breaker operation. The time delay feature of the new TDCSR expands the functionality of the fieldproven CSR. Integrated into the lighted nameplate package, two front panelmounted push buttons provide the ability to manually initiate a time delayed breaker trip or close operation. A flashing LED alerts the operator of either a pending trip or close operation, allowing adequate time to evacuate the arc flash area. The TDCSR is available with all of the features and options of the standard CSR. The lighted nameplate includes local LED indication, a remote SCADA contact alarm, and a single or dual trip coil monitoring option. TDCSR Lighted Nameplate Showing Delay Trip and Delay Close Push Buttons Features Local Trip or Close with 0 Second Delay via Push Button Flashing LED to Indicate Pending Operation Pending Operation Easily Cancelled Visible LED and Trip/Close Flag Indication Four Second Hold Requirement Prevents Accidental Push Button Operation Optional Factory Programmable Delay Time Traditional Manual Trip and Close via Pistol Grip Safety and CostSaving Benefits Provides Safe OnSite Breaker Operation While Keeping Personnel Outside The Arc Flash Zone Fits Into Existing Breaker Control Switch Mounting No Special Wiring Required Includes Features of the Standard CSR Intuitive Push Button Operation Simplifies Training Requirements Provides a Reliable, CostEffective Method for Arc Flash Hazard Protection Other Arc Flash Control Devices From Electroswitch Position Reclose Disabled Position Reclose Enabled Position Tagged, Relay Set to Instant Trip, Reclose Disabled One Shot to Lockout Position Tagging Relay Position Tagging Relay Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
26 NEW ELECTROSWITCH Product ELECTRICALLY OpERATED SWITCHES TDCSR TIME DELAY CONTROL SWITCH RELAY Nameplate Typical Configuration L, LED (Breaker Trip Coil Status) L, LED (Breaker Tripped) L, LED (Breaker Closed) BREAKER CONTROL TRIP CLOSE MECHANICAL TARGET Shows Last Operation of TDCSR DELAY/TRIP DELAY/CLOSE DELAY TRIP PUSH BUTTON (Depress for Seconds to Activate 0 Second Delay) DELAY CLOSE PUSH BUTTON (Depress for Seconds to Activate 0 Second Delay) Specifications Electrical Continuous Ratings: UL Interrupt Ratings: Overload Current (0 Ops): Making Ability for CB Coils: Contact Resistance: Electronic Transient Protection: Operation Hold Time: Mechanical Contacts Action Mounting Panel Thickness Rotor Contacts Stationary Contacts Construction Operational and Burden Voltage Data Coil Rated voltage voltage Range 0A 00V 0A 0VAC, A 0VAC, A 00VAC, A VDC, A 0VDC 9A 0VAC, A 0VAC, A 00VAC 9A VDC.0 Ohms Maximum Meets ANSI/IEEE C.90. Sec. Standard Coil Circuit DC C (+/ 0%) Burden Rated voltage (+/ 0%) A VDC VDC. 0. C VDC VDC D VDC 00VDC 9. D 0VAC 00VAC 9. F 0VAC VAC. F 0VDC 0VDC. File No. LR0 BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting); Standard and Slip Contacts Available Spring Return Panel Mount Max. Standard Others Available Silver Overlay Phosphorbronze, DoubleWiping Silver Inlay Plated, with Integral Screw Type Terminals Contacts Enclosed in Molded Phenolic Insulation Typical Breaker Input Connections + INPUT A+H INPUT A INPUT AC TYPICAL SYSTEM CONNECTIONS A INPUT B+A INPUT B INPUT BD B INPUT TCM+B INPUT TCM INPUT TCME BREAKER SHOWN IN CLOSED POSITION A A A Use of Inputs Input A controls the L (right) LED. In a typical application, it is used to monitor a A contact. Input B controls the L (left) LED. In a typical application, it is used to monitor a B contact. Input TCM controls the L (center) LED. In a typical application, it is used as a trip coil monitor. The inputs are polarity sensitive. Reverse polarity causes no damage, but will not be sensed. Contact Configuration Flexible deck configuration offers multiple decks with two isolated contacts per deck; a total of twelve contacts each designed to handle full rated current. NOTE: All features and configurations currently available on the CSR are available on the TDCSR. Consult factory for additional information. Required Ordering Information Handle: Pistol Grip Std. Voltage: VDC or VDC Engraving Turn to Latch Option Single or Dual Trip Coil Monitoring Contact Configuration Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
27 SNApACTION ROTARY SWITCHES ELECTROSWITCH OVERVIEW Features SnapAction Switches Selector Guide Two to Four Positions and Up to Time Proven DoubleWiping Contacts for Low Contact Resistance Even Under Extreme Shock and Vibration Conditions Current Ratings up to 00 Amperes at 00VAC Switching Speed not Dependent on Operator Action Quick Make and Break Action. Approximately Ten Millisecond Contact Transfer Time Excellent for DC as well as AC Switching All Making and Breaking of Contacts Takes Place in the Fully Enclosed Decks Versatile Many Special Designs are Available to Fit Every Application Available in MIL SPEC Versions. Contact Factory or Your Local Representative Insulating Materials NEMA Class A (0 C) Choose the switch that best suits your application Electroswitch offers a wide variety of SnapAction Rotary Switches designed specifically to satisfy the most stringent requirements in Industrial applications. In fact, we offer the world s most complete, tested, and proven line of SnapAction Rotary Switches. The following is a quick description of each series. It is designed to help you select the one that is right for your application. CHARACTERISTICS SECTIONS POLES INDEXING ELECTRICAL RATINGS Continuous Rating Interrupting Current 0VAC 0VAC 00VAC VDC VDC 0VDC Max. Breaking Ability Max. Making Ability A00V A 0A A A 0A A 90A 90A 0 90 A00V 0A 0A 0A 0A 0A 0A 0A 0A 0 90 A00V 0A 0A 0A 0A 0A 0A 0A 0A A00V 00A 00A 00A 00A on request on request 00A 00A JS & 0A 0A 0A A 0A A A 0A 0A Momentary Current seconds 0 seconds 0 seconds 0A A A 00A A 00A 00A 0A A Overload Current (0 operations) 0VAC 90A 0A 0A 00A 0 Four Hole Mount 0 Dielectric Strength Insulation Resistance Contact Resistance 00V rms 00 megohms 0 milliohms 00V rms 00 megohms 0 milliohms 00V rms 00 megohms milliohms 00V rms 00 megohms. milliohms 00V rms 00 megohms 0 milliohms HORSEPOWER RATINGS phase ratings reduce by half for phase 0/0VAC 0/0VAC 0/0VAC / hp / hp hp hp 0 Single Hole Mount 0 0 MOUNTINGS Single Hole Hole Basemount Waterproof Mount Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes SPECIAL DRIVES Spring Return Yes Yes Yes 0 JS 0 and JS Modified Snap Switches APPROVALS UL Recognized CSA Certified * Circuit Only Yes Yes Yes Yes Yes* Yes* Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
28 SERIES 0 FOUR HOLE MOUNT SNApACTION SWITCHES Features DoubleWiping Contacts for Low Resistance Even Under Extreme Shock and Vibration Fast Switching Speed Independent of Operator Action Approximately 0 Milliseconds Four Hole Mount NEMA Class A (0 C) Insulating Materials Excellent for DC as well as AC Switching Making and Breaking of Contacts Performed Inside Enclosed Decks Electrical Specifications Continuous Ratings 0A/00VAC Interrupt Ratings A/0VAC 0A/0VAC.A/00VAC, (Circuit,,,) 0A/VDC A/0VDC A/00 VAC, (Circuit, ) Overload Current (0 operations): 90A/00VAC Resistive Dielectric Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 Milliohms max. (0 Milliohms Average Before Life) Mechanical Specifications Circuit = MAX; Circuit, & = MAX; Circuit & = MAX Positions,, or Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Snap Action 90 Indexing Movement Unlimited Continuous Rotation in Both Directions or Factory Limited to or Positions Mounting Panel Mount, Tapped Mounting Holes Panel Thickness " Standard Rotor Contacts Phosphorbronze, Double Grip Stationary Contacts Copper, Integral with Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks ORDERING INFORMATION Standard Model No. 0 Circuit = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit For Specials Consult Factory Number of * 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 9 0 = 0 = = Handle A = Oval Flush B = Oval C = Round Knurled D = PistolGrip No. of Positions Blank = Unlimited = = * Circuit : Max., Circuits,, & : Max., Circuits & : Max. Note : For limits on the # of poles available in each circuit, see depth behind panel chart. Approvals UL: File No. E CSA: File No. LR0 No. of 9 0 Depth Behind Panels (in.) Circuit Circuit & Circuit,, Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
29 SERIES 0 SINGLE HOLE MOUNT ELECTROSWITCH SNApACTION SWITCHES Features DoubleWiping Contacts for Low Resistance Even Under Extreme Shock and Vibration Fast Switching Speed Independent of Operator Action Approximately 0 Milliseconds Single Hole Mount NEMA Class A (0 C) Insulating Materials Excellent for DC as well as AC Switching Making and Breaking of Contacts Performed Inside Enclosed Decks Electrical Specifications Continuous Ratings 0A/00VAC Interrupt Ratings A/0VAC 0A/0VAC.A/00VAC, (Circuit,,,) 0A/VDC A/0VDC A/00 VAC, (Circuit, ) Overload Current (0 operations): 90A/00VAC Resistive Dielectric Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 Milliohms max. (0 Milliohms Average Before Life) Mechanical Specifications Circuit = MAX; Circuit, & = MAX; Circuit & = MAX Positions,, or Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Snap Action 90 Indexing Movement Unlimited Continuous Rotation in Both Directions or Factory Limited to or Positions Mounting Panel Mount, Tapped Mounting Holes Panel Thickness " Standard Rotor Contacts Phosphorbronze, Double Grip Stationary Contacts Copper, Integral with Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks ORDERING INFORMATION Specials Model No. 0 Circuit = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit Number of * 0 = 0 = 0 = 0 = 0 = 0 = Consult Factory for Singlehole Mount Part Number To be assigned at factory * Circuit : Max., Circuits,, & : Max., Circuits & : Max. Beyond poles consult factory. Note : For limits on the # of poles available in each circuit, see depth behind panel chart. Approvals UL: File No. E CSA: File No. LR0 Depth Behind Panels (in.) No. of Circuit Circuit Circuit & ,, Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
30 SERIES 0 SNApACTION SWITCHES Features DoubleWiping Contacts for Low Resistance Even Under Extreme Shock and Vibration Fast Switching Speed Independent of Operator Action Approximately 0 Milliseconds Four Hole Mount NEMA Class A (0 C) Insulating Materials Excellent for DC as well as AC Switching Making and Breaking of Contacts Performed Inside Enclosed Decks Electrical Specifications Continuous Ratings A/00VAC Interrupt Ratings 0A/0VAC A/00VAC 0A/0VDC Overload Current (0 operations): 0A/00VAC Resistive Dielectric Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 Milliohms max. ( Milliohms Average Before Life) Mechanical Specifications Circuit = MAX; Circuit, & = MAX; Circuit & = MAX Positions,, or Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Snap Action 90 Indexing Movement Unlimited Continuous Rotation in Both Directions or Factory Limited to or Positions Mounting Panel Mount, Tapped Mounting Holes Panel Thickness " Standard Rotor Contacts Phosphorbronze, Double Grip Stationary Contacts Copper, Integral with Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks ORDERING INFORMATION Standard Model No. 0 Circuit = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit For Specials Consult Factory Number of * 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = 09 = 9 0 = 0 = = Handle A = Oval Flush C = Round Knurled D = Pistol Grip Note: Handles C&D are not interchangeable with A No. of Positions Blank = Unlimited = = * Circuit : Max., Circuits,, & : Max., Circuits & : Max. Note : For limits on the # of poles available in each circuit, see depth behind panel chart. Approvals UL: File No. E CSA: File No. LR0 No. of 9 0 Depth Behind Panels (in.) Circuit Circuit & Circuit,, Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
31 SERIES 0 SNApACTION SWITCHES Features DoubleWiping Contacts for Low Resistance Even Under Extreme Shock and Vibration Fast Switching Speed Independent of Operator Action Approximately 0 Milliseconds Four Hole Mount NEMA Class A (0 C) Insulating Materials Excellent for DC as well as AC Switching Making and Breaking of Contacts Performed Inside Enclosed Decks Electrical Specifications Continuous Ratings A/00VAC Interrupt Ratings 0A/00VAC 0A/0VDC Overload Current (0 operations): 0A/00VAC Resistive Dielectric Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: Milliohms max. (. Milliohms Average Before Life) Mechanical Specifications Circuit, & = MAX; Circuit, & = MAX Positions,, or Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Snap Action 90 Indexing Movement Unlimited Continuous Rotation in Both Directions or Factory Limited to or Positions Mounting Panel Mount, Tapped Mounting Holes Panel Thickness " Standard Rotor Contacts Phosphorbronze, Double Grip Stationary Contacts Copper, Integral with Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks ORDERING INFORMATION Standard Model No. 0 Circuit = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit For Specials Consult Factory Number of * 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = Handle A = Oval Flush D = Pistol Grip Note: Handle D not interchangeable with A No. of Positions Blank = Unlimited = = * Circuit : Max., Circuits,, & : Max., Circuits & : Max. Note : For limits on the # of poles available in each circuit, see depth behind panel chart. Approvals UL and ULc: File No. E000 (Circuit Only) No. of Depth Behind Panels (in.) Circuit Circuit & Circuit,, Terminal & Mounting Hardware Not Supplied. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: () 9
32 SERIES 0 SNApACTION SWITCHES Features DoubleWiping Contacts for Low Resistance Even Under Extreme Shock and Vibration Fast Switching Speed Independent of Operator Action Approximately 0 Milliseconds Four Hole Mount NEMA Class A (0 C) Insulating Materials Excellent for DC as well as AC Switching Making and Breaking of Contacts Performed Inside Enclosed Decks Electrical Specifications Continuous Ratings 00A/00VAC Interrupt Ratings 00A/00VAC 00A/VDC Overload Current (0 operations): 00A/00VAC Resistive Dielectric Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance:. Milliohms max. (. Milliohms Average Before Life) Mechanical Specifications Circuit = MAX; Circuit,,, & = MAX Positions,, or Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action Positive Snap Action 90 Indexing Movement Unlimited Continuous Rotation in Both Directions or Factory Limited to or Positions Mounting Panel Mount, Tapped Mounting Holes Panel Thickness " Standard Rotor Contacts Phosphorbronze, Double Grip Stationary Contacts Copper, Integral with Screw Type Terminals Construction Contacts Enclosed in Glass Alkyd MAI0 IN Disks ORDERING INFORMATION Standard Model No. 0 Circuit = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit Number of * 0 = 0 = 0 = 0 = 0 = 0 = 0 = 0 = Handle A = Oval Flush No. of Positions Blank = Unlimited = = For Specials Consult Factory * Circuit : Max., Circuits,, & : Max., Circuits & : Max. Note : For limits on the # of poles available in each circuit, see depth behind panel chart. Approvals UL and ULc: File No. 000 (Circuit Only) No. of Depth Behind Panels (in.) Circuit Circuit & Circuit,, Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
33 SERIES 0 AUXILIARY MODIFIED SNAp SWITCH Features DoubleWiping Contacts for Low Resistance Even Under Extreme Shock and Vibration Two Hole Mount NEMA Class A (0 C) Insulating Materials Excellent for DC as well as AC Switching Making and Breaking of Contacts Performed Inside Enclosed Decks Electrical Specifications Continuous Ratings 0A/00VAC Interrupt Ratings A/0VAC 0A/0VAC.A/00VAC, (Circuit,,,) 0A/VDC A/0VDC A/00 VAC, (Circuit, ) Overload Current (0 operations): 90A/00VAC Resistive Dielectric Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 Milliohms max. (0 Milliohms Average Before Life) Mechanical Specifications Circuit = MAX Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Action 90 Indexing Movement Unlimited Continuous Rotation in Both Directions Mounting Panel Mount, Holes Rotor Contacts Phosphorbronze, Double Grip Stationary Contacts Copper, Integral with Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks Approvals UL: File No. E CSA: File No. LR0 ORDERING INFORMATION Consult Factory for Complete Details and ordering Information TYPICAL CIRCUITS Circuit Circuit Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
34 SERIES JS MODIFIED SNApACTION SWITCHES Features DoubleWiping Contacts for Low Resistance Even Under Extreme Shock and Vibration Fast Switching Speed Independent of Operator Action Approximately 0 Milliseconds Four Hole Mount NEMA Class A (0 C) Insulating Materials Excellent for DC as well as AC Switching Making and Breaking of Contacts Performed Inside Enclosed Decks Electrical Specifications Interrupt Ratings 0A/0VAC A/00VAC 0A/0VAC A/VDC A/0VDC 0A/VDC Dielectric Breakdown: 00V rms minimum Insulation Resistance: 00 Megohms minimum Contacts Resistance: 0 Milliohms max. ( Milliohms Average Before Life) ORDERING INFORMATION Sections Positions Torque Approx. Weight Approx. Dimension x Mechanical Specifications Sections to to Positions Unlimited Rotation for Positions or Limited from to Positions Contacts BreakBeforeMake (NonShorting); MakeBeforeBreak (Shorting) Available up to Sections Action Positive Snap Action Indexing Mounting Panel or Base Panel Thickness " Max. Standard Rotor Contacts Silver Plated Phosphorbronze, Double Grip Stationary Contacts Silver Plated Copper, w/integral Screw Type Terminals Construction Contacts Enclosed in Moldedphenolic Disks JS 00 JS 00 JS 00 JS 00 JS 00 No OFF No OFF No OFF No OFF No OFF DECK LAYOUT 9 lb. inches 9 lb. inches 9 lb. inches 9 lb. inches 9 lb. inches oz. oz. oz. oz. oz. " " " " " Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
35 CONTACT DIAGRAMS SNApACTION SWITCHES CONTACT DIAGRAMS AND AppLICATION SpECIFIC SWITCHES CIRCUIT No. POLE DECK HANDLE END CIRCUIT No. CIRCUIT No. HANDLE END & POLE DECK POLE DECK HANDLE END & Unlimited Positions Standard Indexing Positions Standard Indexing Positions Indexing Offset Unlimited Positions Standard Indexing Positions Standard Indexing Unlimited Positions Standard Indexing Positions Standard Indexing CIRCUIT No. CIRCUIT No. HANDLE END & POLE DECK POLE DECK HANDLE END CIRCUIT No. POLE DECK HANDLE END Unlimited Positions Standard Indexing Unlimited Positions Standard Indexing Positions Standard Indexing Positions Indexing Offset Positions Standard Indexing ApplICATION SpeCIfIC SwITCheS REVERSING SWITCH Three Phase order #00A Handle: Oval Jumpers not supplied Breakbeforemake contacts WYE DELTA Changeover Switch order #00A For motor speed control Handle: Oval Jumpers not supplied Breakbeforemake contacts SHIPTOSHORE Changeover Switch order #00AA Handle: Oval Jumpers not supplied Breakbeforemake contacts DECKS 9 POS. REV OFF FOR DECKS 9 Y POS. DECKS POS. SHIP SHORE VOLTMETER Transfer Switch order #00C phase, phasetophase Handle: Round, Knurled Nameplates and jumpers are supplied Breakbeforemake contacts DECKS & & POS. OFF AMMETER Transfer Switch order #00C phase, current transformers Handle: Round, Knurled Nameplates and jumpers are supplied Makebeforebreak contacts DECKS & & 9 OFF POS. * * *Denotes makebeforebreak * AMMETER VOLTMETER Transfer Switch order #0C phase, phasetophase current transformers Handle: Round, Knurled Nameplates and jumpers are supplied Makebeforebreak (shorting) contacts DECKS & & & & 9 0 OFF POS. * * * Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
36 SNApACTION SWITCHES ELECTROSWITCH SNAPACTION SWITCH WORKSHEET FEATURES: HANDLES ROTARY ACTION: Maintained ADDITIONAL REQUIREMENTS Number of Positions Oval Flush Knurled Springreturn Panel Thickness : Maximum Depth Behind Panel Double Ball PistolGrip Nonshorting breakbeforemake Waterproof Mount Shorting Contacts makebeforebreak Nameplate # TO SPECIFY A SWITCH NOT SHOWN ELSEWHERE: A. Fill out the Feature Section B. Indicate Handle Position C. () Complete switch position tabulation with contact closures or () List deck number and circuit required (example shown) SWITCH POSITION TABULATION HANDLE CIRCUITS ENGRAVING 90 o Deck # Example: Deck # Circuit # # # 0 Max. Decks 0 Max. Decks 0 Max. Decks 0 Max. Decks ELECTRICAL RATINGS MAY BE AFFECTED BY SPRINGRETURN OPERATION Circuit # Circuits, & require decks per pole. Switch is viewed from handle end. Terminal numbers are preliminary pending factory review and approval. MADE BY: APPR BY: DATE: DATE: COMPANY DWG NO. SHEET OF Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
37 CAMACTION ROTARY SWITCHES OVERVIEW Features Up to Positions Up to Up to 00 Amperes Continuous Rating Excellent Horsepower Ratings for Motor Load Double Break Silver Alloy Contacts UL Listed & CSA Certified Most are available with the following features: Door Mount Waterproof mount Key Operated Spring Return Base Mounting Padlockable Key Interlock Gear Operated Single Hole Mount Choose the switch that best suits your application Electroswitch offers a wide variety of CamAction Rotary Switches designed to satisfy the most stringent Industrial requirements. In fact, we offer the world s most complete, tested, and proven line of CamAction Rotary Switches. The following is a quick description of each series. Interrupt Ratings MoDEL KW KW KW0 KW KW KW0 KW KW00 KW00 KW00 KW00 KW00 0 vac A A 0A A A 0A A 00A 00A 0 vac A A 0A A A 0A A 00A 00A 00 vac A A A 0A A 00A 00A 00 AMPS C ONTINUOUS 00 AMPS C ONTINUOUS 00 AMPS C ONTINUOUS vdc A A 0A A A 0A A 00A 00A KW KW KW0 KW KW KW0 KW KW00 KW00 KW00 KW00 KW00 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
38 CAMACTION ROTARY SWITCHES ELECTROSWITCH SpECIFICATIONS CHARACTERISTICS KW KW KW0 KW KW KW0 KW KW00 KW00 KW00 KW00 KW00 SECTIONS POLES DETENT ANGLE 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 0,, 0, 90 ELECTRICAL RATINGS Continuous Rating Interrupt Ratings 0VAC 0VAC 00VAC VDC 0A 0VAC A A A A 00VAC A A A A A 0VAC 0A 0A 0A A 00VAC A A A A 0A 00VAC A A A A A 00VAC 0A 0A 0A 0A 0A 00VAC A A A A A 00VAC 00A 00A 00A 00A 00A 00VAC 00A 00A 00A 00A 00A 00VAC 00A 00A 00A 00A 00A 00VAC 00A 00A 00A 00A 00A 00VAC 00A 00A 00A 00A Momentary Current Second A 0A 0A 90A A 9A 00A 000A 00A 00A 00A 00A Overload Current (0 Operations) 0VAC 00VAC 0.A 9.A 9.A A 0A A A A A A A 0A A 9A A 9A A 9A A 9A A Dielectric Strength Insulation Resistance Contact Resistance 00VRMS 00 Megohms 0 Milliohms 00VRMS 00 Megohms 0 Milliohms 00VRMS 00 Megohms 0 Milliohms 00VRMS 00 Megohms 0 Milliohms 00VRMS 00 Megohms 0 Milliohms 00VRMS 00 Megohms 0 Milliohms 00VRMS 00 Megohms 0 Milliohms 00VRMS 00 Megohms Milliohms 00VRMS 00 Megohms Milliohms 00VRMS 00 Megohms Milliohms 00VRMS 00 Megohms Milliohms 00VRMS 00 Megohms Milliohms HORSEPOWER RATINGS Phase Ratings Reduce by for Phase 0/0VAC 0/0VAC 0/00VAC HP HP 0HP 0HP HP. HP HP HP 0 HP 0 HP 0 HP HP HP HP 0 HP 0 HP 0 HP 0 HP 0 HP 0 HP 0 HP HP 0 HP MOUNTINGS Single Hole Hole Hole Base Mount Waterproof Mount Door Mount LOCKING FEATURES Key Interlock Padlock SPECIAL DRIVES Key Operated Ganged Gear Operated Spring Return APPROVALS U/L Listed CSA Certified CE/IEC *Various International LISTED LISTED LISTED LISTED LISTED LISTED LISTED LISTED RECOGNIZED *Consult Factory for Specific International Approvals Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
39 CAMACTION ROTARY SWITCHES ELECTROSWITCH DIMENSIONS CAMACTIoN RoTARY SWITCH DIMENSIoNS (INCHES) SERIES KW KW KW0 KW KW KW0 KW KW00 KW00 KW00 KW00 KW00 A B x.. x.. x.. x. C D E F g H I J DEPTH BEHIND PANEL DIMENSIoNS No. of DECKS SERIES KW* KW* KW0* KW* KW* KW0* KW KW00 KW00 KW00** KW00** KW00** *For Single Hole Mount, increase dimensions on KW and KW0 by., and on KW,,, and 0 by.. For Key Operation, increase dimensions on KW and KW0 by., and on KW,,, and 0 by.0. **Depth behind panel is determined by the current rating required and the paralleling of 00A decks. The switch cannot exceed decks. Please contact factory in regard to your application FLUSH PoINTER HANDLE HANDLE DIMENSIoNS SERIES KW, 0 KW,,, 0 KW, 00 KW00 00 D H T S B..9.. BALL TIP HANDLE HANDLE DIMENSIoNS SERIES KW,,, S.. T 0.. B..9 M. NOT AVAILABLE.0 H.9.9 A.. D 0.. T HANDLE, KW00 00 only Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
40 CAMACTION ROTARY SWITCHES ELECTROSWITCH ORDERING INFORMATION You can order a CamAction Rotary Switch from Electroswitch using three different methods.. Using the Basic Numbering System. Using the Standard Switch Diagrams. Using Special Circuits. Using the XCharts for Special Switches ORDERING INFORMATION Standard Numbering System = KW = KW 0 = KW0 = KW = KW 0 = KW0 = KW 00 = KW00 00 = KW00 00 = KW00 00 = KW00 00 = KW00 Model No. KW Circuit (See Page 9 for Limits. Use first two digits from part no. for circuit no.) = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit = Circuit 9 = Circuit 9 0 = Circuit 0 = Circuit = Circuit off Position 0 = Yes = Yes (with 0 or more poles) = Yes (with 0 or more poles) = No = No (with more than 0 poles) ORDERING INFORMATION Using Typical Switch Diagrams No. of (See Page for Limits) = = = = = = = = = 0 = 0 = = = = 0 = 0 Handle Positions/Indexing (See Below) A, A, A, A, B, B, B, B, C, C, C, C, D, S, S, S9 For Minor Deviations from Standard Diagrams. Dash Numbers will be Assigned by Electroswitch. = KW = KW 0 = KW0 = KW = KW 0 = KW0 Model No. KW = KW 00 = KW00 00 = KW00 00 = KW00 00 = KW00 00 = KW00 Standard Circuit Numbers (See Page 0) For Deviations from Standard Diagrams. Dash Numbers will be Assigned by Factory. ORDERING INFORMATION For Special Circuits & Contacting = KW = KW 0 = KW0 = KW = KW 0 = KW0 Model No. KW = KW 00 = KW00 00 = KW00 00 = KW00 00 = KW00 00 = KW00 Cam XChart on Page Must be Filled Out by Customer. A Part Number will be Assigned by Electroswitch. ORDERING INFORMATION Handle Position and Indexing st position 0 next position clockwise A (0 ) A (90 ) A (0 ) A ( ) 0 For,,, and 9 positions. Switch s only rotation is across the top. Center position is 0. C (0 ) C (90 ) C (0 ) C ( ) st position 0 next position clockwise B (0 ) B (90 ) B (0 ) B ( ) positions only D (0 /0 ) Return 0 only 0 0 S S S9 Combination spring return and maintained positions Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
41 CAMACTION ROTARY SWITCHES STANDARD SWITCH DIAGRAMS Assembled jumpers supplied as shown on circuits below DECK DECK SINGLETHROW (ONOFF) POS OFF ON DOUBLETHROW (NO OFF) POS Decks Decks Decks Decks Decks Decks B (90 ) 0 D (0 ) DECK DECK DOUBLETHROW (WITH OFF) THROW (WITH OFF) OFF OFF Decks Decks B ( ) 0 Decks Decks Decks Decks C (0 ) Decks 0 0 DECK DECK DECK DECK DECK THROW (WITH OFF) OFF THROW (WITH OFF) 9 0 THROW (WITH OFF) 9 0 THROW (WITH OFF) THROW (WITH OFF) 9 0 OFF OFF OFF OFF B (0 ) Decks 0 0 Decks Decks Decks Decks Decks B (0 ) Decks B (0 ) B (0 ) B (0 ) DECK DECK DECK DECK 9THROW (WITH OFF) THROW (WITH OFF) THROW (WITH OFF) THROW (NO OFF) OFF OFF OFF Decks Decks Decks 0 0 Decks B (0 ) B (0 ) B (0 ) B (0 ) 0 9 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: () 9
42 CAMACTION ROTARY SWITCHES ELECTROSWITCH TYPICAL SWITCH DIAGRAMS Assembled jumpers supplied as shown on circuits below CIRCUIT 0 Voltmeter Transfer Switch CIRCUIT Heater Control Switch DECK OFF 0 0, phasetophase DECK 0 0 CIRCUIT 0 Voltmeter Transfer Switch CIRCUIT 0 Motor Reversing Switch DECK 9 0 OFF N N N 0 N N N 0, phasetophase and phasetoneutral DECK 0 0 (switch phases for reversal) CIRCUIT Ammeter Transfer Switch CIRCUIT 00 MotorStarting Switch 0 DECK CIRCUIT Ammeter Transfer Switch 0 0, CT 0 Y 9 0 DECK O Y Y start singlespeed nonreversing DECK DECK , CT CIRCUIT Voltmeter/Ammeter Transfer Switch CIRCUIT 0 Motor Control Switch 0 DECK 0 RAISE () 0, CT voltsphasetoneutral ampsphase 0 SPRING RETURN LOWER () SplitField Motor CIRCUIT 0 MotorStarting Switch DECK Y 0 Y CIRCUIT MotorStarting Switch DECK or O R E V Nonreversing speed (for use with motors with double windings) Y O Y F O R Y start singlespeed forward/reverse YYA YB 0 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
43 CAMACTION ROTARY SWITCHES ELECTROSWITCH KW Switch Number Engraving Code REV FEATURES: HANDLES Flush Pointer PistolGrip Ball Tip THandle 00A00A ONLY ROTARY ACTION: Maintained Springreturn : Nonshorting breakbeforemake Shorting Contacts makebeforebreak ADDITIONAL REQUIREMENTS Panel Thickness SingleHole Mount Key Operated Key Removable in Keyinterlock PushtoTurn Nameplate # Maximum Depth Behind Panel Allowable *DENOTES MAKE BEFORE BREAK When jumpering from terminal to terminal, please try and prevent from jumpering diagonally or over terminals where possible. Show only jumpers to be supplied. MADE BY: APPR BY: DATE: DATE: COMPANY DWG NO. SHEET OF Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
44 TAp SWITCHES OVERVIEW HEAvYDUTY, & PHASE RoTARY TAP SWITCHES PoWER SWITCHES FoR INDUSTRY 00 Thru 000 Ampere, Single Phase 00 Thru 00 Ampere, Two or Three Phase NONLOAD BREAK 00 Volt, 0 Hertz AC 00 Volt DC Types S, T & T HeavyDuty Rotary Tap Switches are complete units with escutcheon plates and appropriate safety handles. They are long operating life, low maintenance switching devices, specifically designed for the severe conditions of industrial use. They feature low operating torque; high pressure line contact; flame retardant, nontracking insulation; and precision made nonferrous parts. All current carrying parts of 00 ampere switches and larger are heavy silver plated. Switches up to the 000 ampere size feature glass fibre reinforced molded bases for high strength, precision contact alignment, and light weight. DUAL CURRENT RATING Types S, T & T HeavyDuty Rotary Tap Switches are dual rated for both continuous and intermittent duty: Continuous/intermittent. Continuous Current Rating is based upon a 0 C temperature rise and a 0 C ambient. Intermittent Current Rating is based upon a 0 C temperature rise, a 0 C ambient, a 0 percent duty cycle, and a oneminute integrating time. SINGLE, TWO OR THREE PHASE Molded Base Switch Dual Ampere Rating 00/0 00/00 00/00 00/900 00/00 000/00 Fabricated Base Switch Dual Ampere Rating 00/00 00/00 00/00 Ampere Rating Single Phase Only 000, 000 and 000 ampere HeavyDuty Rotary Tap Switches are custom designed and manufactured for each specific application. They provide the same fine materials, workmanship and quality as the lower ampere switches and feature custom design, low operating torque, high pressure line contact, fabricated insulated bases, precision made nonferrous silver plated parts. Along with the 00, 00 and 00 ampere switches, they have builtin rotor lubrication systems. All switches are supplied with escutcheon and handles. The handles have a provision for two padlocks as a standard feature. Molded Base Switches Fabricated Base Switches Type S Molded Base Single Phase Rotary Tap Switch or /Parallel Switch with an Auxiliary Switch, Terminals, 90 Terminals or any combination of Auxiliary Switch, & 90 Terminals. Mechanical Release, any combination of Auxiliary Switch, & 90 Terminals. Provision for Key Interlock with or 90 Terminals. Type T Molded Base Two Phase Rotary Tap Switch or /Parallel Switch with an Auxiliary Switch, Terminals, 90 Terminals or any combination of Auxiliary Switch, & 90 Terminals. Mechanical Release, any combination of Auxiliary Switch, & 90 Terminals. Provision for Key Interlock with or 90 Terminals. Type T Molded Base Three Phase Rotary Tap Switch or /Parallel Switch with an Auxiliary Switch, Terminals, 90 Terminals, or any combination of Auxiliary Switch, or 90 Terminals. Mechanical Release, any combination of Auxiliary Switch, or 90 Terminals. Provision for Key Interlock with or 90 Terminals. Type SF Fabricated Base Single Phase Rotary Tap Switch or /Parallel Switch with an Auxiliary Switch, and 90 Terminals, or any combination of Auxiliary Switch, or 90 Terminals. Mechanical Release, any combination of Auxiliary Switch, & 90 Terminals. Key Interlock Provision bolt projection when withdrawn Type F / travel supplied by customer. Notes:. Key Interlock to lock switch in closed position.. Bolt extended key free cannot change positions.. Bolt withdrawn key held can change positions. Type TF Fabricated Base Two Phase Rotary Tap Switch or /Parallel Switch with an Auxiliary Switch, Terminals, or any combination of Auxiliary Switch, Terminals. Mechanical Release, any combination of Auxiliary Switch, Terminals. Provision for Key Interlock with Terminals. Type TF Fabricated Base Three Phase Rotary Tap Switch or /Parallel Switch with an Auxiliary Switch, Terminals, or any combination of Auxiliary Switch, Terminals. Mechanical Release, any combination of Auxiliary Switch, Terminals. Provision for Key Interlock with Terminals. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
45 TAp SWITCHES ORDERING INFORMATION STANDARD OPTIONS Designated Code SPECIAL OPTIONS Dial Plate X Hv off Position An OFF Position is available in place of one contact position. Add the suffix X to catalog number. Eight total switch positions, OFF included, is the maximum on molded base. Increased operating voltage to 00 volts Standard switches are supplied with numbers. We can supply letters, different numbers, etc. Handles Type S, single phase, are supplied with pistol grip handles. Type T & T, tandem or phase switches, are supplied with T Handles. Type S could be supplied with T Handle, low profile. Type T & T could be supplied with pistol grip handle. Hv Increased to 00 volts or 90 Angled Terminals All switches are supplied with straight clips and rotor strap as standard. To obtain degree or 90 degree clips and rotor strap, add the suffix or 90 to the catalog number. S MR L Auxiliary Switch A single pole, double throw amp at 0VAC auxiliary switch actuated by the rotary tap switch mechanism is available for remote indication purposes. Add the suffix S to the catalog number. Mechanical Release Provides a separate spring loaded handle which must be withdrawn to permit operation on main handle of switch to the next tap position. Actuation of the mechanical release operates an auxiliary switch (SPDT amp at 0VAC) which can be wired into the control circuit to assure the tap switch is operated in a NOLOAD condition. To obtain mechanical release option, add the suffix MR to the catalog number. Key Interlock Provision Provisions can be provided for customer addition of a Type F, inch boltprojection when withdrawn, /inch travel, Key Interlock to prevent unauthorized switch operation on all types of switches. Add the suffix L to the catalog number. Terminals All switches are supplied with straight clips and rotor straps as standard. We can supply straight clips and angled rotor strap. Increased operating voltage Standard switches are rated 00 volt. We can supply 00, 00, 0, 00, etc. There are no designated codes for special optional features other than Z. Special features must be written on purchase order. Combinations Switches can be supplied with: More than one Auxiliary Switch More than one Key Interlock Provision Combination of Mechanical Release with Key Interlock, Mechanical Release with extra Auxiliary Switches, etc. To obtain these options, add suffix MR, S, L, etc. In addition, our switches feature manual operators or motor operators. Standard motor operators are unidirectional controlled. Reversing control is available. Special Applications The basic design of HeavyDuty Rotary Tap Switches lends itself to numerous special modifications and arrangements; increased operating voltages, series/parallel switching, wyedelta switching, generator winding controls, high frequency switching, motor reversing, polarity reversing, etc. Consult the factory for your particular application. our staff of engineering and marketing specialists are at your service. NoTE: Use shaded boxes only when needed. Model No. S or SF = Single Phase, Handle Operated T or TF = Two Phase T or TF = Three Phase W = Single Phase, Welder Handle, No NP SW = Single Phase, Welder Handle, NP Current Rating 0 = 00 0 = 00 0 = 00 0 = 00 0 = = = 00 0 = 00 Active Contact Positions = = = = = = = = /Parallel option Suffixes Example, X = Off See above for a complete list of options Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
46 MOLDED BASE TAp SWITCHES DIMENSIONAL DRAWINGS S, T, & T NONLOAD BREAk TAp SWITCHES Shown as basic switch with options of: or 90 terminals, auxiliary switch, mechanical release. CoNTACT CLIP RoTARY STRAP EMAX* AMPS 00/00 00/ A* B...0. C D...0. F ** F.0... g S T T * Add.00" for Mechanical Release ** 0." for 00 Amp. S, T, & T SERIES/pARALLEL, & phase SWITCHES Shown as basic switch with options of: or 90 terminals, auxiliary switch, mechanical release. CoNTACT CLIP EMAX* AMPS 00/00 00/ A* B C S T T.... * Add.00" for Mechanical Release Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
47 FABRICATED BASE TAp SWITCHES DIMENSIONAL DRAWINGS SF, TF, & TF, & phase SWITCHES Shown as basic switch with options of: terminals, auxiliary switch, mechanical release. CoNTACT CLIP RoToR STRAP EMAX* AMPS A* * Add.00" for Mechanical Release B.9. C.. D.9. F g L SF 0.. NONE TF..0.9 TF...00 SF, TF, & TF SERIES/pARALLEL, & phase SWITCHES Shown as basic switch with options of: terminals, auxiliary switch, mechanical release. CoNTACT CLIP EMAX* AMPS A* * Add.00" for Mechanical Release B..9 C L SF.. NONE TF.. 9. TF... Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
48 NOTES. Mechanical Release Pull pin before operating main handle (* SPDT auxiliary switch included with mechanism A at 0VAC). SPDT Auxiliary Switch, contacts change in first 0 of handle motion. A at 0VAC. Customer Note: To install switch, remove () / hex head cap screws from side of angle frame. Remove subplate assembly from angle frame, insulated driver should be removed from first deck rotor with subplate assembly (keep adjustable stops in proper position). NAMEpLATE DRAWINGS TAp SWITCHES NOTES/NAMEpLATES/CONNECTION DIAGRAMS Caution: Do not remove adjustable stops from subplate assembly when removing subplate assembly from switch. Place subplate assembly on front of customer mounting panel and bolt in place with bolts. Place switch behind customer mounting panel and bolt () / hex head cap screws in angle frame. Care should be exerted to completely line switch up to prevent unnecessary binding of assembly. Install rear support to back of switch support angles. FIG. FIG. FIG. FIG. FIG. FIG. FIG. FIG. FIG. 9 FIG. 0 FIG. FIG. SERIES/pARALLEL CONNECTION DIAGRAM PARALLEL SERIES Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
49 knife SWITCHES OVERVIEW Type A & DL Heavy Duty Knife Switches Power Switches for Industry 0 Thru 000 Ampere Front Connected 0 Thru 0,000 Ampere Back Connected NonFused NONLOAD BREAK 0 to 00 Volt, 0 Hertz AC 0 to 00 Volt DC 000 ampere thru 000 ampere front and back connected (limited to pole switch) 000 ampere back connected (limited to pole switch) 000 ampere (limited to pole switch) 000 and 0,000 ampere (limited to single pole switch) All switches can be single or double throw. Current Rating: All Type A and Type DL Heavy Duty Knife Switches are rated for continuous operation based upon a 0 C temperature rise and a 0 C ambient. Type A Heavy Duty Knife Switches are front connected units complete with molded handles and insulated bases. They are long operating life, low maintenance switching devices, specifically designed for the severe conditions of industrial use. They feature low operating effort design, standardized dimensions, soldered and silver plated construction, adjustable contacts, and SafTGard handles AMPERE RATINg Front Connected AMPERE RATINg Back Connected SPECIAL APPLICATIoNS The basic design of the Types A and DL Knife Switch lends itself to numerous special modifications and arrangements, polarity reversals, high frequency, high voltage, air operated, remote manual operation, high current, field discharge, etc. Type DL Heavy Duty Knife Switches are similar to Type A except they are back connected units without base plates. The 0, 0, 00, 00, 00 and 00 ampere sizes utilize stud connections, and the 00 ampere and larger sizes utilize bus bar connections. options Designated Code P F K S PADLoCK ATTACHMENT A padlock attachment and associated 90 degree stop are available on single throw switches only. Add the suffix P to the catalog number. A padlock attachment is available on double throw switches (lockable in open position only). Add the suffix P to the catalog number. HANDLE LoCATIoN Single throw switches can be provided by the operating handle mounted on the front of the blade. Add the suffix F to the catalog number. AUXILIARY KNIFE SWITCH An auxiliary, lowcurrent knife switch actuated simultaneously with the main knife switch is available for remote indication purposes. Add the suffix K to the catalog number. AUXILIARY LIMIT SWITCH A single pole double throw limit switch actuated by the knife switch is available for remote indication purposes. Add the suffix S to the catalog number. g HANDLE guard omission The hand SafTGard is provided as a standard accessory on 00 volt switches. It can be omitted for applications where it will interfere with normal switch operation. For guard omission, add the suffix G to the catalog number. gg HANDLE guard A hand SafTGard can be provided on 0/0V switches as an option. Add the suffix GG to the catalog number. FD FIELD DISCHARgE Field Discharge attachment, used when opening a generator field. Add the suffix FD to the catalog number. *All switches rated ABovE 00 volts are provided with hand SafTgard as a standard feature. No switches above 00 volt will be provided without this accessory. Model No. A = Front Connected DL = Back Connected voltage Rating = 0VDC & 0VDC = 00VDC & 00VAC (Type A 0 00A and 00A Single Throw Front Connected, or Type A 0 00A Double Throw Front Connected Only.) Throw Configuration = Single Throw = Double Throw Current Rating 0 = 0 0 = 00 0 = 0 0 = 00 0 = 00 0 = 00 0 = 00 0 = 00 0 = 00 0 = 00 For 00 and 00 amp ratings, consult factory. Number of = = = option Suffixes Example: F = Front Mounted Handle S = Auxiliary Limit Switch g = SafTGuard Omission See above for a complete list of options. NoTE: Use shaded boxes only when needed. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
50 knife SWITCHES TYpE A SINGLE AND DOUBLE THROW Type A, Single Throw, Front Connected Knife Switches (0 Amp 00 Amp) 0 vdc / 0 vac 0, 0, 00, 00, 00, & 00 AMP 00 AMP 00 AMP PoLES SINgLE TWo THREE A... B... C.. D... E.. g... F F... No of MTg. HoLES 00vDC/AC* 0 00 AMP PoLES g SINgLE TWo THREE * Insulation Red Polyglass NOTE: 0, 0 & 00 Amp parts bright dipped. 00 Amp & above silver plated. Type A, Single Throw, Front Connected Knife Switches (00 and 00 Amp) 0 vdc / 0 vac* 00 & 00 AMP No of PoLES SINgLE TWo THREE A... B... C. 9. D... E.. F MTg. HoLES * 00 VDC/AC, Insulation Red Polyglass NOTE: 00 & 00 Amp parts silver plated. 00 Amp or Greater Contact Factory Type A, Double Throw, Front Connected Knife Switches (0 Amp 00 Amp) 0 vdc / 0 vac 0, 0, 00, 00, 00, & 00 AMP 0, 0 AMP AMP No of PoLES SINgLE TWo THREE A... B... C... D... E.. g... H... F F... MTg. HoLES 00vDC/AC* 0 00 AMP PoLES g SINgLE TWo THREE * Insulation Red Polyglass NOTE: 0, 0 & 00 Amp parts bright dipped. 00 Amp and above silver plated. Type A, Double Throw, Front Connected Knife Switches (00 and 00 Amp) 0 vdc / 0 vac* 00 & 00 AMP No of PoLES SINgLE TWo THREE A... B. 0 C... D... E F g MTg. HoLES * 00 VDC/AC, Insulation Red Polyglass NOTE: 00 & 00 Amp parts silver plated. 00 Amp or Greater Contact Factory Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
51 knife SWITCHES TYpE DL SINGLE THROW Type DL, Single Throw, Back Connected Knife Switches (0 and 0 Amp) 0 vdc / 0 vac* 0 and 0 AMP PoLES A SINgLE TWo. THREE. B. C... * 00 VDC/AC, Insulation Red Polyglass NOTE: 0/0 Amp parts bright dipped. D.9.9 E... Type DL, Single Throw, Back Connected Knife Switches (00 00 Amp) 0 vdc / 0 vac* 00, 00, 00 & 00 AMP 00 & 00 AMP 00 AMP 00 AMP PoLES SINgLE TWo THREE B.. C. D... E.9.. F. A... g. H A... g... H A g... H... * 00 VDC/AC, Insulation Red Polyglass NOTE: 00 Amp parts bright dipped. 00 Amp and above silver plated. Type DL, Single Throw, Back Connected Knife Switches (00 and 00 Amp) 0 vdc / 0 vac* 00 and 00 AMP 00 AMP 00 AMP PoLES A B C D E F g H g H SINgLE TWo THREE * 00 VDC/AC, Insulation Red Polyglass NOTE: 00 & 00 Amp parts silver plated. 00 Amp or Greater Contact Factory Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: () 9
52 knife SWITCHES TYpE DL DOUBLE THROW Type DL, Double Throw, Back Connected Knife Switches (0 and 0 Amp) 0 vdc / 0 vac* 0 and 0 AMP PoLES A SINgLE TWo. THREE. B. C... * 00 VDC/AC, Insulation Red Polyglass NOTE: 0/0 Amp parts bright dipped. D.9.9 E... Type DL, Double Throw, Back Connected Knife Switches (00 Amp 00 Amp) 0 vdc / 0 vac* 00, 00, 00 & 00 AMP 00 & 00 AMP 00 AMP 00 AMP PoLES SINgLE TWo THREE B.. C. D... E.9.. F. A... g... H A... g... H A g... H... * 00 VDC/AC, Insulation Red Polyglass NOTE: 00 Amp parts bright dipped. 00 Amp and above silver plated. Type DL, Double Throw, Back Connected Knife Switches (00 Amp and 00 Amp) 0 vdc / 0 vac* 00 and 00 AMP 00 AMP 00 AMP PoLES SINgLE TWo THREE A.. 9. B.9. C.. D.. E. F g H... g H... * 00 VDC/AC, Insulation Red Polyglass NOTE: 00 & 00 Amp parts silver plated. 00 Amp or Greater Contact Factory 0 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
53 CONSTRUCTION DETAILS DETENTACTION SWITCHES Electroswitch Detent Switches Electroswitch Detent Switches are a heavyduty design that is very versatile and enables standard units to satisfy a great variety of complex switching applications. They are modular in that several subassemblies are stacked together to form a rigid rugged device. Figure shows a cutaway view exposing the basic components. Figure The Contact Deck Assembly The electrical parts are contained within sturdy phenolic moldings that provide individual insulated compartments where all switching takes place. An insulating barrier completes the contact deck assembly. The barrier not only separates one contact assembly from another but also provides a tight insulating compartment. With this construction there is no need to add a dust cover. Positive, reliable, maintenancefree operation results from the doublesided, doublewiping, selfcleaning knifeblade moveable contacts. Overview The mounting plate () connects a detent assembly () to one or more contact decks () and finally a position limiting stop plate (). These assemblies are bolted together along with a steel shaft () and a handle (). The Electrical Design The Detent Switch contacts operate on the time proven reliable principle of knife switches doublesided, doublewiping, springwiper blades closing on both sides of a terminal. This design is shockproof and virtually bounceproof. Figure shows a typical contacting arrangement. Figure The Detent Assembly The detent assembly contains a specially designed star wheel and up to four springloaded ball bearings providing snappy positive indexing. Spring return switches use a coil spring in place of the star wheel/spring/ball bearing arrangement. The PulltoLock Mechanism Control switches generally have positions both left and right of the normal vertical position. The handle springreturns to the normal position. The pulltolock mechanism enables an operator to turn the handle beyond the left (normally TRIP) position to the 90 location, pull out the handle and thereby lock the switch into this position. This precludes the possibility of someone inadvertently closing a circuitbreaker when it is desired that it stay in the tripped position. The barrier next to the stationary terminals is clearly marked with numerals for and that correspond with the wiring diagrams. Terminal screws secure the external wiring to the terminals. Jumpering may be done right on the switch providing a simple and neat arrangement. Silver plated brass strap jumpers are available for adjacent contacts either between adjacent contacts on the same deck or the same terminal location on adjacent decks. Wire and lug jumpers are also available. Jumpers are already supplied assembled on the typical instrument switches, illustrated in this catalog, simplifying field wiring. All you need to do is connect the instrument leads and the line wires. The Stop Plate The steel stop plate assembly includes a steel stop arm that is connected to the shaft and a steel stop plate that contains tapped holes. Stop screws are inserted in the field to limit the positions to the number and location desired. This externally adjustable position limiting feature allows the use of standard switches for many customized applications. The limit screws are supplied assembled for typical instrument switches. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
54 CONSTRUCTION DETAILS SNApACTION SWITCHES SnapAction Switches SnapAction Switches use a design that enables them to combine a small number of basic parts to satisfy a wide variety of requirements for selector and control switching of power circuits. Standard switches built with this design for, 0, 0, and 00 ampere capacities are listed in this catalog. However, the cataloged units merely indicate switching possibilities; we will gladly recommend other combinations, based on our experience, for specific requirements. Stationary Contacts Nonshorting (breakbeforemake) contacts are standard in all the ratings and circuits shown in this catalog. Shorting (makebeforebreak) contacts, required in some special circuits, are available on order. The sweep contact maintains the connection with the rotor through consecutive positions. The Electrical System The electrical system comprises two or more stationary contacts (9) and one or more sets of movable contacts. These are pairs of springmetal blades () that make highpressure, lowresistance contact on both faces of the stationary contacts while bridging two or more of these contacts. The stationary contacts fit in radial grooves () in the rim of molded insulating disks (), within which the movable contacts are carried on an insulated shaft (). All making and breaking of electric circuits takes place within the closed spaces between adjacent disks. Their quickbreak action makes these switches particularly suitable for directcurrent service. The ends of the stationary contacts extend outside the insulating disks and serve as connecting terminals (0 ). This onepiece contact/terminal construction minimizes series resistance and heating. Depending on current rating and onwiring requirements, the terminals may have tapped holes for connecting screws or clearance holes for bolt connection of cablelugs. The Mechanical System The mechanical system is designed to provide uniform highspeed make and break, regardless of whether the operating handle () is turned rapidly or slowly. Turning the handle through approximately 0 in either direction winds a powerful coil spring (). When this is fully wound, the indexing plate () is momentarily withdrawn from the locking plate () by an eccentric cam. The driveshaft and movable contacts then snap rapidly to the next position. The indexing plate holds them until the springdrive mechanism is again operated. Transit time is about ten milliseconds. Assembly The snapdrive mechanism, mechanismcover (), locking plate, mounting bracket (), insulating disks, and back plate () are stacked on side securing rods () and bolted firmly together to form a rigid assembly. The handle is keyed to the operating shaft and secured by a screw. Moveable Contacts (Rotors) The simple, straightacross rotor bridges stationary contacts in the same insulating disk. It provides singlethrow switching in Circuit and doublethrow switching in Circuit. The rightangleblade rotor provides a doublethrow switching, with an intermediate OFF position, in Circuit. A multifingered blade is combined with a singlecontact blade to form a composite (doubledeck) rotor that interconnects stationary contacts in adjacent disks. Suitable blade arrangements provide doublethrow, triplethrow, or fourthrow switching. Insulating Disks (and Circuits) The insulating disks, molded of phenolic per MILM, have three functions. They hold the stationary contacts, they form enclosures that contain all making and breaking contacts, and they provide both mechanical and electrical separation of switching sections. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
55 CONSTRUCTION DETAILS CAMACTION SWITCHES CamAction Switches The design principle allows the combination of a relatively small number of basic parts to satisfy a wide variety of requirements for selector and control switching in power circuits. The Mechanical Design The switch features a modular design with switching decks () stacked with a detent mechanism deck (), a mounting plate (), and a handle (). A steel shaft (0) couples the handle to the operating parts. Two steel securing rods () are used to bolt the whole mechanism rigidly together. The basic parts and assemblies are shown below. Contact Operation The contacting consists simply of shunting two isolated contacts to make a circuit. Two independent sets of contacts are placed in each deck. The moving portion is springloaded to close the contact. A notch on the cam is affixed to the operating shaft allowing the moving contact to spring close, bridging the stationary contacts. The movable contact () is springloaded () and held by the cam follower (). It makes a circuit with the two stationary contacts () when the cam follower enters the notch in the cam (). Identically, the same thing is happening with the contact set on the right. This circuit is held open by the cam and will close when the notch on the second independent cam is rotated around and comes in proximity to its cam follower (the second cam notch is illustrated by the dotted lines the cam is underneath the other one). The Detent Assembly The detent assembly () consists of a springloaded detent block () with a roller coming into contact with a notched detent wheel (). This detent wheel provides the standard detenting as well as optional 0, 0 or 90 detenting. The stop arms (9) are located under the mounting plate. These limit the angular rotation to the desired number and location of positions. The Contact Assembly The contact assembly () consists of a rigid thermosetting plastic housing, two sets of stationary contacts (), and two springloaded () movable contacts () held in cam followers (). Floating on the shaft and held within the contacting chamber are two independent cams (). The cams are notched to provide the contact close angles desired. The contacts are springloaded closed and mechanically opened by the cam action to avoid sticking. The terminal screw () and pressure clamp () will easily accommodate stranded wire with lugs or solid wire, either with or without lugs, compatible with switch size. We show the contacts pictorially to agree with typical detailed schematics and wiring plans. This simple system makes the switch contact arrangement, performance and location independent of the switching action required. The switching action is varied and controlled by the shape of the cams allowing a virtually infinite number of combinations using a few standard parts. This simplicity and flexibility makes it easy for you to design your own switch using familiar contact language. You eliminate the worry, long deliveries, high costs, etc. normally associated with special switches. Note: The terminal numbering consists of individual numbers for each terminal for positive identification. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
56 ACCESSORIES ELECTROSWITCH HANDLES SNAPACTIoN SERIES 0 TYPE Screw No. Lockwasher No. Notes FLUSH (A) Uses lever screw 00 Not interchangeable OVAL (B) KNURLED (C) Not interchangeable Interchangeable with flush (A) handle PISTOLGRIP (D) SNAPACTIoN SERIES 0 TYPE Screw No. Lockwasher No. Notes FLUSH (A) Uses lever screw 00 Not interchangeable KNURLED (C) Interchangeable PISTOLGRIP (D) SNAPACTIoN SERIES 0 TYPE Screw No. Lockwasher No. Notes SNAPACTIoN SERIES 0 FLUSH (A) Not interchangeable PISTOLGRIP (D) Special shaft required Not interchangeable TYPE Screw No. Lockwasher No. Notes FLUSH (A) Not interchangeable DOUBLE BALL 000 Special shaft required Not interchangeable TAP SWITCHES TYPE PISTOLGRIP S, T, T 000 THANDLE S, T, T 0009 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
57 ELECTROSWITCH ACCESSORIES HANDLES DETENTACTIoN SERIES,, TYPE Screw No. Lockwasher No. Notes FLUSH (A) Standard OVAL WITH ARROW (B) OVAL WITHOUT ARROW (B) Optional Interchangeable Handles PISTOLGRIP (D) DETENTACTIoN SERIES TYPE Screw No. Lockwasher No. Notes DETENTACTIoN SERIES OVAL (B) Standard KNURLED (C) Optional Interchangeable Handles PISTOLGRIP (D) TYPE Mount Screw No. Lockwasher No. Notes FLUSH (A) Single Hole Mount 009 Included Standard on single hole mount OVAL (B) Hole Mount Standard on hole mount Optional on single hole mount KNURLED (C) Hole Mount Optional Interchangeable Handles PISTOL GRIP (D) Hole Mount CAMACTIoN TYPE Screw Screw Screw Screw FLUSH POINTER KW, 0 H0 Included KW,,, 0 H0 Included KW 00 H0 Included KW 0000 H0 Included BALL TIP KW,,, 0 H0 Included KW 0000 H0 Included THANDLE KW 0000 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
58 ACCESSORIES ELECTROSWITCH NAMEpLATES DETENTACTIoN Code No. Size Title Engraving* Position Engraving* Notes,, 0 " x " For waterproof mount use Code No. 09 Single Hole Mount 0 " Diameter 0 Four Hole Mount." x." 0.9" x." For waterproof mount use Code No. For target nameplate, consult factory SNAPACTIoN Code No. Size Title Engraving* Position Engraving* Notes 0 0." x." For waterproof mount use Code No. 0 0." x." For waterproof mount use Code No. 0 " x " For waterproof mount use Code No. 9 0." x." CAMACTIoN Code No. Size Title Engraving* Position Engraving* Notes KW 0.9" sq. No title KW 0.9" x." With title KW,,, 0." sq. No title KW,,, 0 9." x." With title CAMACTIoN Code No. Size Title Engraving* Position Engraving* Notes KW 00.0" sq. No title KW " x." With title KW " sq. No title KW " x." With title CAMACTIoN TAP SWITCHES Code No. Size Title Engraving* Position Engraving* KW,, 0,,, 0." sq. *For Detent, Snap & Cam switches, numbers of characters shown for engraving is recommended maximum. Code No. Size Title Engraving Position Engraving S, T, T." sq. Character per position Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
59 ACCESSORIES ELECTROSWITCH Terminal and Mounting Hardware Detent and SnapAction Terminal Screw Lock Washer Stop Screw Lockwasher Mounting Screw 00C 00C C C 00C C 00C FoUR HoLE 00C SINgLE HoLE 00C 00C * * Nut 00 () Locking ring 000 () Lockwasher 00 Waterproof Mount 0 Panel Thickness Kit Number Panel Thickness Kit Number For 0 and 0 Waterproof Mount Requires Special Shaft Consult Factory A Single Hole Mount Panel Thickness Kit Number 0." Max 00 Jumpers Detent and SnapAction Switches Adjacent Contact Same Deck Same Contact Adjacent Deck " Wire and Lugs " Wire and Lugs " Wire and Lugs 00C 00C C 00C C 00C C 00C Single Hole 00C 009C Four Hole 00C 009C Jumpers CamAction Switches Adjacent Contact Same Deck Same Contact Adjacent Deck KW0 C09 C0 KW T90 T90 KW0 T9 T9 KW T9 T9 KW00 T9 T9 KW00 T0 T Metal Jumpers are supplied in packages of 0 &. Wire Jumpers are ordered individually. Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
60 ELECTROSWITCH TESTING AND LIFE EXpECTANCY All About Testing Switches are tested in many ways to prove their capabilities and reliability. Electroswitch uses a combination of test methods to provide meaningful data for all applications. These include:. Cycle it mechanically until it breaks. This is usually an academic test since switches that do not switch electric power are not needed. An exception is a setup switch whereby the switch sets up a complicated circuit and then a circuit breaker switches the power. All testing is done under electrical load.. Test under an application oriented specification something that simulates actual operating conditions such as environment, overloads, surges, etc. UL0 on SPECIAL USE SWITCHES and CSA C. on INDUSTRIAL CONTROL EQUIPMENT for use in Ordinary (nonhazardous) Locations are probably the best specifications in widespread use. The,,, and are UL recognized and CSA certified to these specifications.. Test at different ratings until destruction to determine ultimate life (destruction could be mechanical failure, shorting out, dielectric failure, excessive heat rise, etc.). The test conditions are outlined on the SELECTOR CHART for each type of switch. The results are summarized below: Both UL and CSA testing consists of two parts:. Product testing to the specifications.. Followup service by UL and CSA personnel at the factory, including inspection and testing to insure that the quality and reliability is maintained. If all conditions are met, the switches are considered certified electrical equipment by CSA and recognized components by UL and the applications are subject to review by these agencies to assure suitability. UL and CSA Ratings 0 0 UL Recognized A 0VAC. 0VAC A 00VAC 0A 0VAC A 0VAC A 00VAC A VDC A 0VDC 0A 0VAC A 0VAC A 00VAC A 0VAC A 0VAC A 00VAC 0A VAC A 0VAC A 00VAC A 0VDC A VDC A0VAC 0A0VAC.A00VAC 0AVDc A0VDC /HP0/0VAC CKT,, 0A 0VAC 0A 0VDC HP 0/0VAC CSA Certified 0A VAC 0A 00VAC 0A 0VDC A VDC HP 0/0VAC.A VAC A VAC 0A VAC A 0VAC A0VAC 0A0VAC A0VAC A00VAC 0AVDC A0VDC.HP0.0VAC 0A 00VAC 0A 0VDC HP 0/0VAC CSA 0V 00V 000V THROUGH AIR."."." OVER SURFACES.".".0" These recognized or certified ratings are not necessarily the limits of switch capacity. They represent the acceptable tested ratings to comply with individual standards. Tests include:. Overload 0 cycles of operation. UL 00A at 0% rating... over 0A at % rating CSA 0% rating. Endurance 000 operations (DC resistive; AC at. to.0 pf). Temperature rise of contacts 0 max. at maximum continuous current rating. Dielectric Voltage Withstand UL 00V rms. Spacings (between live parts or live parts to ground) UL 00V ( in. min.) 00V ( in. min.) Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
61 ELECTROSWITCH TESTING AND LIFE EXpECTANCY Test Results (AC Ratings are 0 Hz) Switch Type KW KW KW0 KW KW KW0 KW KW00 KW00 Test Specifications UL 0 CSA C. UL 0 CSA C. UL 0 CSA C. UL 0 CSA C. UL 0 CSA C. UL 0 CSA C. UL 0 CSA C. UL 0 CSA C. UL 0 CSA C. Please contact factory for test data on the KW00, KW00 and KW00. 0/0 0 HP. HP. HP HP HP. HP 0 HP HP 0 HP AC Motor Horsepower Ratings 0/0 0/ HP HP HP. HP 0 HP HP 0 HP 0 HP 0 HP 0 HP HP 0 HP HP 0 HP 0 HP HP 0/ HP HP 0 HP HP 0 HP 0 HP 0 HP 0 vac A 0A general Ratings 00 vac A A A 0A A 00A 00A vdc A A 0A A A 0A A 00A 00A Life Expectancy DetentAction Switch Amps Resistive 0 0, ,000. 0,000 0,000 0,000,000,000 0,000 0.,000 Hot Filament Load for 0,000 operations at A VAC Alternating Current 0 Hz Direct Current vac 0vAC 00vAC vdc vdc Inductive 0,000 0,000 0,000 0,000,000,000,000,000 0,000 Life Expectancy SnapAction Switch 0 0 amperes 00 volts continuous 0 amperes 00 volts continuous pf and lamp load 0.0 henry Amps Throws Resistive 0,000 0,000 0,000 0,000,000,000 0,000,000 Inductive 0,000 0,000 0,000 0,000,000,000,000 0,000 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: () 9 Resistive 0,000 0,000,000 Inductive 0,000,000 0,000 Inductive Loads AC (000Hz) Power factor: To 0. DC VDC at. Henry, VDC at.0 Henry Resistive 0,000 0,000 0,000,000,000,000,000 0,000 Inductive 0,000 0,000,000,000 Resistive 0,000 0,000 0,000 0,000 Inductive 0,000,000 0,000 Alternating Current 0Hz Direct Current Inductive, resistive, or lamp load volts volts 0 volts volts,000 0,000,000 0,000,000 0,000 0,000 0,000,000,000,000 0,000 0,000,000,00,000,000,00,00,000 0 volts,000 0,000,000 0,000,000,000 0,000,000,000,000,000,000 0,000,000,00,00,000,000,00 00 volts,000 0,000,000 0,000,000,000,000 0,000 0,000,000,000,00,000,000,00,000 Resistive,000 0,000,000 0,000,000 0,000 0,000 0,000,000,000,000 0,000 0,000,000,00,000,000,000,000,00 Inductive 0,000,000 0,000,000,000 0,000,000,000 Resistive,000 0,000,000 0,000 0,000,000,000,000 0,000,000,000 0,000,000,000 Inductive 0,000,000 0,000,000 0,000,000,000,000 Resistive,000 0,000 0,000,000 0,000,000,000,000 Inductive 0,000,000,000 0,000
62 WARRANTY All products and components manufactured by Electroswitch are warranted for a period of one year after date of shipment. All products manufactured by Electroswitch require special tools and fixtures to assure reliable operation of these products. Our ratings, both electrical and mechanical, are maintained only through extensive testing after proper assembly. The independent approvals such as UL, CSA, and various Military Agencies, can be maintained only with complete control over the manufacture of these products. It is the policy of Electroswitch not to sell any internal spare parts. Any alteration of the products will automatically void this warranty, and Electroswitch will assume no liability for any resulting damage. 0 Electroswitch 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: ()
63 The electro switch corporation Family providing intelligent solutions For switching and control POWER SWITCHES & RELAYS Complete line of electrically and manually activated Rotary Switches and Relays for electric utility, defense, and industrial monitoring and control applications ELECTRONIC PRODUCTS Rotary Switches; Miniature Toggle, Paddle, Rocker, Power Toggle, and Push Button Switches; Hall Effect, and Mechanical Encoders; Illuminated Switch Products; and Power Transformers DIGITRAN DIGITAL & ROTARY SWITCHES Digital and Rotary Switch Products designed for aviation, defense, and industrial switch applications ARGA CONTROLS MEASUREMENT & CONTROL INSTRUMENTATION Electric utility, industrial and militarygrade Power Meters, Battery Monitors, and Transducers for precision measurement applications Sunrise Technologies OUTDOOR LIGHTING CONTROLS & MONITORING Wireless Communication Systems for Smart Grid applications and a complete line of Streetlight Monitoring and Control Solutions
64 Never a Doubt ELECTROSWITCH Corporation 0 King Avenue Weymouth, MA 0 TEL: () 00 FAX: () Printed in USA M
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