INSTALLATION & OPERATING INSTRUCTIONS for SUNNEN ANR-275 REMOTE-FEED HONE Includes Repair Parts List

Transcription

1 INSTALLATION & OPERATING INSTRUCTIONS for SUNNEN ANR-275 REMOTE-FEED HONE Includes Repair Parts List I-ANR-275D GENERAL The ANR-275 Hone has been designed to hone bores from 2.50 to in. ( mm) diameter. NOTE: For light work in bores larger than 10 in. (254 mm) in diameter. INSTALLATION The Remote-Feed Hones are designed for use in a rigid installation, such as a drill press or a honing rig, where part to be honed and power source are rigidly fixed (see Figure 1). The ANR-275 is equipped with two Universal Joints which allow the honing head to align itself with the workpiece. POWER SOURCE Use heavy duty electric drill in a honing rig, or drill press (see Figure 1). To establish optimum rpm for your application, divide 800 by the hole diameter in inches. Example: " = 200 (rpm); or divide 20,000 by the hole diameter in Millimeters. Example: 20, mm = 200 (rpm). Hole Size Recommended Drill 2.5 to 5 in. (63-130mm).... 5/8 in. (15mm) capacity 5 to 15 in. ( mrn) /4" (19mm) capacity 15 in. up (380mm up) " (25mm) capacity FIGURE 1, Honing Rig SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD ST. LOUIS, MO 63143, U.S.A. PHONE:

2 HONING OIL Use a continuous and ample flow of Sunnen Industrial Honing Oil to ensure accurate, fast honing and freedom from galling or scratches. Do not dilute the oil. Do not use lubricating oil, cutting oil, or water soluble oil; consistent results cannot be expected unless the full-strength recommended oil is used. ASSEMBLY OF STONES AND GUIDES 1. Pull back Release Ring and tilt hone body as shown (see Figure 2). 2. Pull the ANR-210 Pinion all the way out. 3. Place the racks of the stone and guide assemblies in holes marked "X" as shown. 4. Put ANR-2l0 Pinion back in place. 5. Pull back Release Ring, line up hone body, and allow Release Ring to return to engaged position. FIGURE 2, Assembly CAUTION Do not mix used stones and guides from different sets - the guides will be either too tight or too loose, causing chatter, poor cutting, or other undesirable results. TO HONE HOLE To hone workpiece, proceed as follows (see Figure 3): 1. Place hone in work. 2. Expand stones by rotating handwheel in a counterclockwise direction (opposite to direction of hone rotation). When hone contacts wall of work, back handwheel off one-half turn clockwise. CAUTION Hone must rotate in a clockwise direction (as viewed from power source end). 3. Start hone rotating in work in a clockwise direction and apply very light stopping pressure to handwheel as hone is stroked through length of bore. 4. Localize honing in any tight spots and gradually lengthen stroke as bore becomes straighter. FIGURE 3, Handwheel 5. As bore diameter gets larger and stones become loose, a light braking on the handwheel will keep the stones cutting. STROKING Stroke the hone fast enough to produce a crosshatch pattern in the hole. At the end of each stroke the stones should extend approximately one inch (25mm) out of the cylinder. 2

3 TABLE 1, Operational Troubleshooting Guide Standard Sunnen Tooling and Procedures will satisfy all ordinary honing requirements. If problems are encountered, they can usually be solved by following procedure suggested below. For detailed information on difficult or unusual honing problems contact your local Sunnen Field Engineer or Sunnen Customer Service Department in St. Louis, Missouri, USA. CONDITION TO BE CORRECTED STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 CHATTER Very RPM and Relieve Guides Reduce cutting Switch to guideless stone stroke rate 1/32 (1mm) pressure set, unless bore has keyway or is larger than 8 (203mm) in diameter STONE GLAZED* Sharpen A or J stone Increase cutting Increase stroking Use a softer stone Check oil to be STONE Stone surface looks with MAN-700 pressure speed (one with a lower sure you are using NOT clean but cutting diamond dresser; use hardness number) Sunnen Industrial CUTTING grains are dulled LBN-700 dressing stick Honing Oil* on all other stones (Honing dial STONE LOADED* Clean stone with Increase stroking Use a softer stone Use a coarser grit Check oil to be needle moves Stone surface looks LBN-700 dressing pressure (one with a lower stone (one with a sure you are using too slowly) smeared and stick hardness number) lower grit number) Sunnen Industrial clogged with chips Honing Oil* SLOW STOCK REMOVAL* Increase spindle speed Increase cutting Check oil to be Use a softer stone Use a coarser grit (Honing dial needle moves too slowly) pressure sure you arc using (one with a Lower stone (one with a Sunnen Industrial hardness number) lower grit number) Honing Oil* POOR STONE LIFE* Decease cutting Use faster spindle (one with higher stone (one with lower Check oil to be sure (Honing dial needle moves too fast) pressure speed hardness number grit number) you are using Sunnen BELLMOUTH Industrial Honing Oil* True stone and shoes Use softer stone If Bore is LONGER Shorten STONE only If bellmouth persists with truing sleeve (OK with lower than 2/3 stone length: (or row of stones) shorten stones still { If part is short or hardness number) slightly on both ends more but do not shorten unbalanced, shorten shoes any further stroke length If Bore is SHORTER Shorten STONES and CAUTION: than 2/3 stone length: SHOES equally to Overcorrection of 1-1/2 times bore bellmouth will lead length to barrel condition BARREL True stone and shoes Use finer grit stone Use longer stone or Use mandrel with CAUTION: with truing sleeve (one with higher grit shorten guide shoes longer stone and shoe Overcorrection of number) on both ends barrel will lead to bellmouth condition TAPER IN True stone and shoes Change stroke so tight Reverse work on If power stroking, make OPEN HOLE with truing sleeve end of bore is stroked mandrel more often sure spindle and stroker over stone further are in alignment TAPER IN Shorten stone and True stone and shoes If hole has insufficient Provide sufficient Provide adequate oil BLIND HOLE shoes to about 3/4 frequently with truing or no relief at bottom, relief at bottom of flow at bottom of hole shorten stone more sleeve use hard tip stone hole to wash cutting out if taper persists OUT-OF-ROUND Make sure honing Thoroughly true stone If thin wall part, If stone stops cutting If power stroking tool is recommended and shoes to exact decrease cutting at decreased pressure make sure spindle size for diameter to hole diameter pressure use stone with lower and stroker are in be honed hardness number alignment WAVINESS Use honing tool with sufficient stone length to bridge waviness (or Iands and ports in bore) RAINBOW Use L, BL, or multi-stone mandrel. Stone Use shorter stroke Use stone with lower length should be at least 1-1/2 times the length hardness number to length of bore for best bow correction (less overstroke) avoid part flexing FINISH TOO ROUGH* Decrease cutting Use finer grit stone Check oil to be sure Thoroughly true shoes For extremely fine pressure (one with higher grit you are using Sunnen to exact hole diameter finishes in soft or number) Industrial Honing Oil* exotic material, use bronze mandrel or bronze shoes RANDOM SCRATCHES Decrease cutting Use finer grit stone Use softer stone If hard steel mandrel is Check oil to be (in bore) pressure (one with higher grit (one with lower being used, change to sure you are using number) hardness number) soft steel mandrel. If Sunnen Industrial soft steel mandrel or Honing Oil* shoes are being used, change to bronze mandrel or shoes *Many honing problems, such as poor cutting action, poor stone life, and rough finish are caused by wrong honing oil, insufficient honing oil, dirty honing oil, or contaminated honing oil. Use only clean, full-strength Sunnen Industrial Honing Oil. Make sure that honing oil is neither diluted or "cut" with other oils. Keep solvents and cleaning fluids away from honing machine. { 3

4 ANR-275 Remote-Feed Hone 4

5 PARTS LIST ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 AN Heavy Duty Universal Joint Assembly consists of: 2 AN-608A 1...Drive Shaft Assembly 3 AN-665A 1...Universal Joint 4 AN-640A 1...Extension Coupler 5 ANR-1 10A 1...Upper Feed Assembly consists of: 6 ANR-156A 1...Drive Head 7 ANR-1 17A 2...Bearings (1" Diameter Nylon)(Pkg. of 2) 8 ANR-135A 1...Sun Gear (with one Pin Item 9) 9 ANR-142C 1...Shear Pin (1/8" Dia. Steel,.610" length)(pkg. of 2) 10 ANR-144A 2...Gears (.402 Thick,.189 bore diameter)(pkg. of 2) 10A ANR-143A 2...Gears (.125 Thick,.251 bore diameter)(pkg. of 2) 10B ANR-141A 2...Gears (.402 Thick,.251 bore diameter)(pkg. of 2) 11 ANR-125A 1...Feed Shaft Assembly 12 ANR-1 16A 1...Carriage Assembly with Dowel Pins and Bearing 13 ANR-145A 1...Hand Wheel Assembly with Gear 14 MSN-177A 4...Screws (10-32 x 5/8" SHCS)(Pkg. of 4) 15 ANR-230A 1...Feed Clutch consists of: 16 ANR-231A 1...Housing 14 MSN-177A 4...Screws (10-32 x 5/8" SHCS)(Pkg. of 4) 17 ANR-235A 1...Clutch Assembly with 17A PHP-202A 1...Pin (1/8" Dia. Steel)(Pkg. of 2) 18 PHS-132A 1...Setscrew N/S KN-575A 1...5/32" Hex Key Wrench (5/32'" Across Flats) 19 ANR-160A 1...Hone Head Assembly consists of: 20 ANR-207A 2...Setscrews, Self-Locking (Pkg. of 2) 21 ANR-170A* 1...Inner Feed Assembly consists of: 22 ANR-189A* 2...Drive Pin (3/16" Dia. Steel)(Pkg. of 2) 23 ANR-195A* 1...Feed Shaft End Assembly, Spring and Pin 24 ANR-176A* 1...Coupling 25 ANR-187A* 1...Ball Link Assembly 26 ANR-165A* 1...Drive Housing Assembly 27 ANR-210A 1...Pinion Adjustment Assembly 28 AN-620A 1...Ring Set consists of: 29 AN-621A 2...Screws (Pkg. of 2) 30 AN-624A 2...Screws (Pkg. of 2) 31 AN-623A 2...Spacers (Pkg. of 2) Ring 33 AN Body Assembly 14 MSN-177A 4...Screws (10-32 x 5/8" SHCS)(Pkg. of 4) N/S indicates Not Shown *The ANR-275A Setscrews (Item #20 are included with this part. DO NOT reuse old setscrews for safety reasons. NOTE: If you are frequently replacing gears (Item 10, 10A or 10B) and your carriage assembly (Item 12) does not use four gears of equal thickness, we recommend ordering a new ANR-116A Carriage Assembly which includes four gears of equal thickness. 5

6 HOLE DIAMETERS FOR HOLES FOR HOLES Approx. WITHOUT WITH Surface KEYWAYS KEYWAYS Finish KEYWAY STONE SETS in Micro- GENERAL PURPOSE STONE SETS MAXIMUM KEYWAY WIDTH inches (2 STONES AND 2 GUIDES) GUIDELESS STONE SETS.8in..9in. 1.2in. 1.4in in in in *in in in in *in in in in *in. (64-69mm) (69-104mm) (89-140mm) (104533mm) (64-84mm) (84107mm) ( mm) ( mm) (64-80mm) (84-107mm) ( mm) ( mm) DEBURRING in Rough Holes All Materials G25-A47 M27-A47 N37-A47 W47-A47 GG25-A47 MM33-A47 NN40-A47 WW51-A47 GY25-A47 MY33-A47 NY40-A47 WY51-A47 FAST STOCK REMOVAL in Deburred Bored, Ground, or Reamed Holes Aluminum G M27-J45 N37-J45 W47-J45 GG25-J45 MM33-J45 NN40-J45 WW51-J45 GY25-J45 MY33-J45 NY40-J45 WY51-J45 80 Brass, Soft G M27-J63 N37-J63 W47-J63 GG25-J45 MM33-J45 NN40-J45 WW51-J45 GY25-J45 MY33-J45 NY40-J45 WY51-J45 80 Bronze G25-J45 M27-J45 N37-J45 W47-J45 GG25-J45 MM33-J45 NN40-J45 WW51-J45 GY25-J45 MY33-J45 NY40-J45 WY51-J45 80 Carbide Cast Iron G25-J45 M27-J45 N37-J45 W47-J45 GG25-J45 MM33-J45 NN40-J45 WW51-J45 GY25-J45 MY33-J45 NY40-J45 WY51-J45 32 Ceramic Glass Steel, Soft G25-A45 M27-A45 N37-A45 W47-A45 GG25-A45 MM33-A45 NN40-A45 WW51-A45 GY25-A45 MY33-A45 NY40-A45 WY51-A45 35 Steel, Hardened (try this stone first) G25-A45 M27-A45 N37-A45 W47-A45 GG25-A45 MM33-A45 NN40-A45 WW51-A45 GY25-A45 MY33-A45 NY40-A45 WY51-A45 20 Steel, Hardened (it A45 does not cut) G25-A43 M27-A43 N37-A43 W47-A43 GG25.A43 MM33-A43 NN40-A43 WW51-A43 GY25-A43 MY33-A43 NY40-A43 WY51-A43 20 Steel, Very Hard Tool (if A43 does not cut) τ G25-J63 M27-J63 N37-J63 W47-J63 GG25-J45 MM33-J45 NN40-J45 WW51-J45 GY25-J45 MY33-J45 NY40-J45 WY51-J45 12 FINE FINISHING in Previously Honed Holes RECOMMENDED STONE SETS Aluminum G25-J87 M27-J87 N37-J87 W47-J87 G025-J87 MM33-J87 NN40-J87 WW51-J87 GY25-J87 MY33-J87 NY40-J87 WY51-J87 15 Brass, Soft G25-J85 M27-J85 N37-J85 W47-J85 GG25-J85 MM33-J85 NN40-J85 WW51-J85 GY25-J85 MY33-J85 NY40-J85 WY51-J85 15 Bronze G25-J87 M27-J87 N37-J87 W47-J87 GG25-J87 MM33-J87 NN40-J87 WW51-J87 GY25-J87 MY33-J87 NY40-J87 WY51-J87 15 Carbide Cast Iron G25-J87 M27-J87 N37-J87 W47-J87 GG25-J87 MM33-J87 NN40-J87 WW51-J87 GY25-J87 MY33-J87 NY40-J87 WY51-J87 6 Ceramic Glass Steel, Hard G25-J85 M27-J85 N37-J85 W47-J85 GG25-J85 MM33-J85 NN40-J85 WW51-J85 GY25-J85 14Y33-J85 NY40-J85 WY51-J85 S Steel, Soft G25-J87 M27-J87 N37-J87 W47-J87 GG25-J87 MM33-J87 NN40-J87 WW51-J87 GY25-J87 MY33-J87 NY40-J87 WY51-J87 7 τ Diamond and CBN/Borazon stones available on special order. * These stones require Master Holders 6

7 COMPLETE LISTING OF ALL STONES AVAILABLE FROM STOCK. (In some cases, stones other than those recommended above may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. If the stone wears out too fast, use a harder stone; if it Goes not cut, use a softer stone.) HOLE DIAMETERS COMPLETE LIST OF ALL AVAILABLE STONE SETS FOR HOLES FOR HOLES Approx. WITHOUT WITH Surface KEYWAYS KEYWAYS Finish KEYWAY STONE SETS in Micro- GENERAL PURPOSE STONE SETS MAXIMUM KEYWAY WIDTH inches (2 STONES AND 2 GUIDES) GUIDELESS STONE SETS.8in..9in. 1.2in. 1.4in in in in *in in in in *in in in in *in. (64-69mm) (69-104mm) (89-140mm) (104533mm) (64-84mm) (84107mm) ( mm) ( mm) (64-80mm) (84-107mm) ( mm) ( mm) Grit Size * * * SOFT N37-A23 W47-A23 GG25-A23 MM NN40-A23 WW51-A23 80(2) M27-A25 N W47-A25 GG25-A25 MM33-A25 NN40-A25 WW51-A25 HARD M27-A27 N37-A27 W47-A27 GG25-A27 MM33-A27 NN40-A27 WW51-A27 Aluminum SOFT G25-A43 M27-A43 N37-A43 W47-A43 GG25-A43 MM33-A43 NN40-A43 WW51-A43 GY25-A43 MY33-A43 NY40-A43 WY51-A43 Oxide 150(4) G25-A45 M27-A45 N37-A45 W47-A45 GG25-A45 MM33-A45 NN40-A45 WW51-A45 GY25-A45 MY33-A45 NY40-A45 WY51-A45 ` G25-A47 M N37-A47 W47.A47 GG25-A47 MM33-A47 NN40-A47 WW51-A47 GY25-A47 MY33-A47 NY40-A47 WY51-A47 HARD G25-A49 M27-A49 N37-A49 W47-A49 SOFT G25-A63 M27-A63 N37-A63 W47-A63 G25-A65 M27-A65 N27-A65 W47-A65 GG25-A65 MM33-A65 NN40-A65 WW51-A65 GY25-A65 MY33-A65 NY40-A65 WY51-A65 280(6) G25-A67 M27-A67 N27-A67 W GY25-A67 MY33-A67 NY40-A67 WY51-A67 HARD M27-A69 W47-A69 SOFT M27-J11 N37-J11 W47-J11 G25-J13 M27-J13 N37-J13 W47-J13 GG25-J13 MM33-J13 NN40-J13 WW51-J13 70(1) G25-J15 M27-J15 N37-J15 W47-J15 GG25-J15 MM33-J15 NN40-J15 WW51-J15 WY51-J15 G25-J17 M27-J17 N37-J17 W47-J17 GG25-J17 MM33-J17 NN40-J17 WW51-J17 WY51-J17 HARD M27-J19 N37-J19 W47-J19 SOFT G25-J43 M27-J43 N37-J43 W47-J43 GG25-J43 MM33-J43 NN40-J43 WW51-J43 WY51-J43 G25-J45 M27-J45 N37-J45 W47-J45 GG25-J45 MM33-J45 NN40-J45 WW51-J45 GY25-J45 MY33-J45 NY40-J45 WY51-J45 150(4) G25-J47 M27-J47 N37-J47 W47-J47 NN40-J47 GY25-J47 MY33-J47 NY40-J47 WY51-J47 M27-J48 HARD M27-J49 N37-J49 W47-J49 Silicon SOFT G25-J63 M27-J63 N37-J63 W47-J63 MM33-J63 Carbide 280(6) G25-J65 M27-J65 N37-J65 W47-J65 MM33-J65 WW51-J65 GY25-J65 MY33-J65 NY40-J65 WY51-J65 HARD G25-J67 M27-J67 N37-J67 W47-J67 MM33-J67 WW51-J67 GY25-J67 MY33-J67 NY40-J67 WY51-J67 SOFT G25-J83 M27-J83 N37-J83 W47-J83 NN40-J83 WW51-J83 400(8) G25-J85 M27-J85 N37-J85 W47-J85 GG25-J85 MM33-J85 NN40-J85 WW51-J85 GY25-J85 MY33-J85 NY40-J85 WY G25-J87 M27-J87 N37-J87 W47-J87 GG25-J87 MM33-J87 NN40-J87 WW51-J87 GY25-J87 MY33-J87 NY40-J87 WY HARD M27-J89 500(9) G25-J95 M27-J95 N37-J95 W47-J95 GG25-J95 MM33-J95 WW51-J95 MY33-J95 G25-J97 M27-J97 N37-J97 W47-J97 600(0) GG25-C05 MM33-C05 NN40-C05 WW51-C05 τ Diamond and CBN/Borazon stones available on special order. * These stones require Master Holders 7

8 INCH FRACTION DECIMAL FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART MILLIMETER , , ,3000 1/ , , , , ,7000 1/ , , , ,0000 3/ ,1906 1/ ,5875 5/ , ,0000 3/ ,3813 7/ , ,0000 1/ ,1750 9/ ,5719 5/ , , / ,3656 3/ , , / ,1594 7/ , / , ,0000 1/ ,3500 INCH FRACTION DECIMAL MILLIMETER 9/ , / ,5406 5/ , , / , / , , / ,1281 3/ , / , , / , / , ,0000 7/ , / , / , , / ,3031 1/ , , / , / , / , ,0000 9/ , / , , / , / ,4781 5/ ,8750 INCH FRACTION DECIMAL MILLIMETER 21/ , , / , / , / , , / , / , ,0000 3/ , / , / , , / , / , , / , / , / , ,0000 7/ , / , , / , / , / , , / , / , , / , / , , , , / , / ,9880 FORMULAS: MULTIPLY BY TO GET MULTIPLY BY TO GET INCHES (in) x 25.4 = MILLIMETERS (mm) MILLIMETERS (mm) x = INCHES (in) FEET (ft) x = METERS (m) METERS (m) x = FEET (ft) SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. SUNNEN PRODUCTS COMPANY 7910 Manchester Road, St. Louis, MO U.S.A. Phone: Fax: U.S.A. Toll-Free Sales and Service Automotive: Industrial: International Division Fax: sunnen@sunnen.com SUNNEN PRODUCTS LIMITED No. 1 Centro, Maxted Road Hemel Hempstead, Herts HP2 7EF ENGLAND Phone: Fax: hemel@sunnen.co.uk SUNNEN AG Fabrikstrasse Ennetaach-Erlen, Switzerland Phone: Fax: info@sunnen.ch SHANGHAI SUNNEN MECHANICAL CO., LTD. 889 Kang Qiao East Road, PuDong Shanghai , P.R. China Phone: Fax: sales@sunnensh.com SUNNEN ITALIA S.R.L. Viale Stelvio 12/ Ospiate di Bollate (MI) Italy Phone: Fax: sunnen@sunnenitalia.com PRINTED IN U.S.A COPYRIGHT SUNNEN PRODUCTS COMPANY 2006, ALL RIGHTS RESERVED