Brochure & Price List. May 2012
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1 Brochure & Price List May BLUE HEN DRIVE, NEWARK, DE TELEPHONE: FAX: ON THE brad@corrosionlab.com
2 Corrosion Testing Laboratories, Inc. (CTL) is a complete, full service corrosion and materials evaluations facility, providing a wide variety of services to chemical, pharmaceutical, biomedical, petroleum, metal refinery, and other industries nation-wide and around the world. We offer conventional testing conforming to standard specifications (such as ASTM, NACE, MTI, ISO etc.) and also specialize in innovative, unique projects, custom-developed to meet sometimes elaborate and sophisticated needs of a client. The CTL's staff is comprised of specialists proficient in Corrosion and Materials Consultation, Failure Analysis, and Expert Testimony. Articles published by CTL staff range in topics, such as Rouging, Formicary Corrosion, Medical Implant Testing for FDA, Failure Analysis, etc. In addition, the technical support staff of CTL has attained certifications from NACE International. Being a fully equipped Corrosion, Materials and Assessment Facility, CTL offers a multitude of services to meet the needs of our clientele. Our services include: a) Corrosion Testing and Research a. Medical Devices FDA Testing ASTM F2129, G71 b. Formicary Corrosion (a.k.a., ant s nest) of HVAC unitary and commercial condensers c. ASTM Acceptance, Immersion testing, Hot Wall, etc. d. DOT and EPA Corrosivity Testing b) Failure Analysis and Field Assessments a. Microbiologically influenced corrosion, stress corrosion cracking, formicary corrosion, fatigue, etc. b. Failures dealing with shafts, pumps, chillers, propellers, tubes/piping, boilers, bolts, water systems, etc. c. Rouging Assessment audits for pharmaceutical applications d. Non-Destructive Assessment - wall thickness, vessel assessments, etc. e. Assessments of failures in fire sprinkler systems, cooling water loops, domestic & industrial plumbing, etc. c) Expert testimony and litigation support service d) Materials consultation e) Metallographic examination f) Chemical Analysis FTIR CTL follows a rigid quality assurance program in all of its work. In doing so, CTL has met and exceeded customer and industry requirements, including the nuclear industry. We are one of the few laboratories in the country that has met the stringent quality conditions set forth by the Department of Energy for the Yucca Mountain Nuclear Waste Depository. May 2012 Page 2 of 7
3 Listed in this packet are some conventional corrosion testing, failure analysis and chemical analysis that CTL conducts. Please inquire for customized testing or for help in choosing the right test for your needs. Price List Page 1. Corrosion Testing Failure Analysis 6 3. Metallography 6 4. Chemical Analysis 7 5. Direct Labor 7 6. Expert Consultation 7 May 2012 Page 3 of 7
4 1. CORROSION TESTING (US $/Test) Sample Preparation of Client s Supplied Material 60 Sensitization/Heat Treating (per lot) 80 Customer laboratory visit to oversee testing 25% surcharge Immersion Tests: Standard (ASTM G 31) (1 week or less) 225 Standard (ASTM G 31) (up to 30 days) 250 Planned Interval Test (NACE TM01 69) Phase Immersion Tests 395 Autoclave 725 ASTM Evaluation/Acceptance Tests: (all others, quote on request) Intergranular Corrosion: A-262 Practice A (Oxalic Acid Etch) 125 A-262 Practice B (Streicher Test) 200 A-262 Practice C (Huey Test) 225 A-262 Practice E (Modified Strauss Test) 200 G-28 Method A (Ferric Sulfate/Sulfuric) Acid 200 G-28 Method B (PEMT Test) 200 Stress Corrosion: G-36 Boiling Magnesium Chloride 450 G-123 Boiling Sodium/Calcium/Lithium Chloride 300 G-44 Alternate Immersion price on request Pitting and Crevice Corrosion: G-48 Method A or C (Ferric Chloride Pitting) 200 G-48 Method B or D (Ferric Chloride Crevice) 225 G-61 Cyclic Potentiodynamic (Hysteresis) 750 G-150 Critical Pitting Temperature 800 National Association of Corrosion Engineers (NACE) Tests: TM Standard Immersion (1 week or less) 225 TM Standard Immersion (up to 30 days) 250 TM Protective Coatings (per panel) 350 TM Sulfide Stress Corrosion (ambient) price on request TM Resistance to Stepwise Cracking 1295 Materials Technology Institute (MTI) Tests: price on request Heat Transfer Tests: Hot Wall Test 375 Pressurized Hot Wall Test 750 May 2012 Page 4 of 7
5 1. CORROSION TEST (cont.) (US $/Test) ISO Dezincification 275 Electrochemical Tests: Potentiodynamic (Potentiostatic) Polarization (ASTM G 5 or G 61): Ambient pressure 750 Autoclave (high temperature/pressure) 1550 Medical Implant Tests (ASTM F 2129) 750 Replicates in excess of 5 Critical Crevice Temperature (CCT) 750 Critical Pitting Temperature (CPT) (ASTM G 150) 800 Galvanic (Dissimilar Metal) Couple Test (ASTM G 71) 750 Replicates in excess of 5 EIS Coating Evaluation Basic 495 Advanced Formicary Corrosion Assessments: Formicary Corrosion Pressurized Coil Testing Formicary Assessment of Coils 450/sample Evaluation of Fluids Suspected in Causing Formicary Corrosion: 1-2 Samples 500/sample 3-5 Samples 420/sample 6-10 Samples 375/sample >10 Samples 350/sample Exposed Coupon Rack: Test Specimen Evaluation 80 Specimen racks - per customer s requirements Department of Transportation (DOT) Corrosivity Tests: CFR Title 49, Chapter I, Section (2005 Edition) Skin Corrosivity Test - InVitro Corrositex Method 900 Metal Corrosivity Test (Steel and Aluminum) according to UN Model Regulations Section 37 Metal Corrosivity Screening Test (Steel & Aluminum) single specimen each /test for quantities >1 400 May 2012 Page 5 of 7
6 1. CORROSION TEST (cont.) (US $/Test) Environmental Protection Agency Test: EPA Publication SW-846, Method 1110 (Corrosivity 340 towards Steel) Custom Corrosion Evaluation Tests: Test Specimens (most alloys available): 2. FAILURE ANALYSIS US $ - typical price range Investigations Level: Forensic Field Investigations $3,000 & up Field Examination $500 & up Metallurgical Examinations $500 & up Failure Analysis (varies by project) $3,500 to $7,500 For detailed information visit 3. METALLOGRAPHY (US $/hr.) Laboratory Metallography: Sample Preparation, including consumables 125 Optical Microscopy (OM) 125 Microscopic Videography (MV) 165 Scanning Electron Microscopy 270 Energy Dispersant X-ray Spectroscopy (EDS) 270 Photographs (on CD) 30/set Client Directed Analysis: Use of full laboratory and 3,000/day facilities, including technologist On-site Metallography (4 hours per day minimum): Metallurgist/Corrosion Scientist 225 Replication 1cm x 3cm 175 Optical Videography (OV) 165 Optical Microscopy 175 May 2012 Page 6 of 7
7 4. CHEMICAL ANALYSIS (US $/Sample) Spectroscopy Fourier Transform Infrared Spectrum (FTIR) 250 Reflectance Spectrum (ATR/MIR) 250 Sample Preparation 125/hr. Spectral Interpretation 175/hr. FRP Resin Identification - 3 or more samples $200 each Ion Chromatography common anions 150 Titrations, Extractions, Ashes 125/hr. Photometric (Hach) Analysis of Solutions 125/hr. Leachable Ions from solid material 250 Scanning Electron Microscopy (SEM) 270/hr. Energy Dispersive X-Ray Spectroscopy (EDS) 270/hr. Soil Characterization Texture, water content, resistivity, RedOx, ph, Acidity, Alkalinity, sulfide, chloride, and sulfate $ DIRECT LABOR (US $/hr.) Principal Corrosion / Materials Consultant 225 Principal Corrosion Scientist (NACE Corrosion Specialist) 175 Principal Metallurgist / Materials Scientist 175 Senior Metallurgist 150 Senior Corrosion Scientist 150 Metallurgical Engineer 125 Certified Scientist 125 Certified Senior Technologist 105 Certified Technologist 90 Certified Technician 80 Technician EXPERT CONSULTATION & TESTIMONY (US $) Prepaid / Draw N30 Invoice Trial Preparation (Discovery) Reports Depositions Court Testimony Use of full laboratory and facilities, including technologist 3,250/day May 2012 Page 7 of 7
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