Lighter. Easier. Faster.

Transcription

1 09/2015 Lighter. Easier. Faster. Aquapanel Cement Board Indoor Redefining expectations for building walls in wetroom areas AQUAPANEL Cement Board Indoor Be certain, choose AQUAPANEL

2 Aquapanel Cement Board Indoor Manufactured from inorganic materials and highly resistant to water and mould, AQUAPANEL Cement Board Indoor delivers exceptional stability in the most challenging wet conditions even when exposed to chlorine. Designed specifically to meet the needs of installers and contractors the world over, it has always met high expectations. Now, with the introduction of the new AQUAPANEL Cement Board Indoor, these expectations will be taken to a new and different level. Weighing just 11 kg per square metre, it s optimised for exceptionally light performance. So, while it s as water-resistant and reliable as ever, it s also easier to handle and faster to install from swimming pools and steam saunas to communal showers and kitchen areas making it the ideal choice for all projects. AQUAPANEL Cement Board Indoor isn t just the definitive cement board for wet and humid areas. It s defining a new era in building.

3 Contents System overview 2-6 Installation of interior walls 8-10 Finishing options 11 Construction overview Curved wall construction 15 fastening 16 Permitted console loads 17 Access doors 18 Technical product details 21 Expectations. Redefined. LIGHTER Now weight-optimised for exceptionally light performance, the new AQUAPANEL Cement Board Indoor saves costs in transportation and effort in handling while still delivering dimensional stability and best-in-class performance in the wet. EASIER Even simpler to score and snap and with a bending radius of 1 m without needing to cut strips the new board also features two types of joint treatment, so it s easier than ever to install. FASTER As easy to use as gypsum board, the new light cement board means faster installation, higher productivity and increased profitability, even in the most challenging wet areas. ii1

4 System overview Lining AQUAPANEL Cement Board Indoor Dampness is the principal cause of structural damage. Water appears in a construction as: Standing and flowing water Capillary water Dripping water High relative air humidity Aggregated Portland cement board with coated glass fibre mesh embedded in back and front surfaces. The ends are square cut and the edges reinforced and finished smoothly (EasyEdge ). Thickness: 12.5 mm Weight: Approx. 11 kg/m 2 Available dimensions Width (mm) Length (mm) 0/1250/ 20/2500 Product benefits Weight reduction from 15 kg to 11 kg per square metre Improved score and snap technique, with easier cutting Faster installation and on site handling Bending radius of 1 m at full board size % water-resistant Mould and mildew resistant 900/2000/20/2500/ 20/20/0 Two types of joint treatment for increased system flexibility Ready keyed for tiling only one layer required for tile finish Supports tiling up to 50 kg per square metre Surface qualities up to Q4 can be achieved Non-combustible complies with European standards 900/2000/ 2500/20 Robust and reliable with high impact resistance and sound insulation Safe to use, hygienic, manufactured from sustainable materials In many areas of the construction, the ability to withstand damp and water is critical for the quality and durability of a building unit, for example, in all domestic and commercial wet areas, in laboratories, kitchens, swimming pools and saunas. Protection from damp is also important in cellars and garages because these building units are often at risk from masonry damp, ground damp, ground water or even flooding. Construction materials for these areas must meet a variety of requirements and display the following characteristics: Water resistance and dimensional stability of the material Resistance to mould formation Moisture vapour permeability for optimum indoor climate AQUAPANEL Cement Board Indoor is the ideal building panel for such areas. AQUAPANEL Cement Board Indoor is water-resistant. Under water impact, AQUAPANEL Cement Board Indoor displays extremely slight and system-safe changes in form. The cement board changes neither its structural cohesion nor its static characteristics. AQUAPANEL Cement Board Indoor is resistant to mould growth and is therefore also suitable for use in areas where there is a high level of damp. AQUAPANEL Cement Board Indoor also displays a very good behaviour in vapour diffusion. This ensures that the panel shows no vapour blocking behaviour.

5 Fastening AQUAPANEL Maxi Screws AQUAPANEL Maxi Screws have been specially developed for fixing AQUAPANEL Cement Boards onto timber and metal frameworks of differing thicknesses. Both needlepoint and drillpoint versions with countersink are available. All AQUAPANEL Maxi Screws have a special corrosion-proof coating, which provides a guaranteed 720 hours corrosion resistance in a salt spray test. Packaging: SN 39: 500 pieces/carton SN 25: 0 pieces/carton SN 55: 250 pieces/carton SB 39: 250 pieces/carton SB 25: 250 pieces/carton Collated screws available on request. Timber framework Metal framework Metal thickness mm Metal thickness mm Single layer Double layer Single layer Double layer Triple layer Single layer Double layer AQUAPANEL Maxi Screw SN 39 x x x AQUAPANEL Maxi Screw SB 39 x x AQUAPANEL Maxi Screw SN 25 x AQUAPANEL Maxi Screw SB 25 x AQUAPANEL Maxi Screw SN 55 x x Joint treatment & surface finishing AQUAPANEL Joint Adhesive (PU) AQUAPANEL Joint Adhesive (PU) is used for wall applications to bond individual AQUAPANEL Cement Board Indoor panels. Coverage: Approx. 50 ml/m 2 (approx. 25 ml/m joint) Cartridge contents sufficient for: Approx. 6.5 m 2 (panel size 900 x 1250 mm) Approx. 10 m 2 (panel size 1250 x 2000 mm; 1250 x 20 mm) Packaging: 310 ml/cartridge 20 cartridges/carton 2_ 3

6 System overview AQUAPANEL Joint Filler & Skim Coating white AQUAPANEL Joint Filler & Skim Coating white is a cement-bound filling material for full-surface skim coating on AQUAPANEL Cement Boards, for example before the application of a decorative plaster or paint finish. AQUAPANEL Reinforcing Mesh must be embedded. AQUAPANEL Joint Filler & Skim Coating white can be also used for filling joints between AQUAPANEL Cement Board Indoor panels. AQUAPANEL Tape (10 cm) must be embedded. Coverage: Approx. 0.7 kg/m²/mm (for full-surface skim coat) Packaging: 20 kg/bag Note: Machine processing is possible with PFT RiTMO (230V) (A3-2L pump unit, SWiNG sprayer, LK 2 air compressor). AQUAPANEL Tape (10 cm) AQUAPANEL Tape (10 cm) is a glass fibre tape with an alkali-resistant coating. It is used to reinforce joints. Must be embedded in AQUAPANEL Joint Filler & Skim Coating white. Coverage: Approx. 2.1 m/m 2 Packaging: 10cm wide roll, 20 m long 18 rolls/carton 10cm wide roll, 50 m long 12 rolls/carton AQUAPANEL Reinforcing Mesh AQUAPANEL Reinforcing Mesh is a glass fibre fabric used to reinforce AQUAPANEL Joint Filler & Skim Coating white. Coverage: Approx. 1.1 m 2 /m 2 Packaging: cm wide roll, 50 m long 30 rolls/pallet AQUAPANEL Q4 Finish AQUAPANEL Q4 Finish is a ready-to-use and water repellent skim coat for high-quality finely finished surfaces up to Q4 standard. Coverage: Approx. 1.7 kg/m 2 /mm coating depth Packaging: 20 kg/pail Note: For joint reinforcement, use Knauf glass fibre cover strips. Application: Above the tiled area or as an all-over skim coating over AQUAPANEL Joint Filler & Skim Coating white with AQUAPANEL Reinforcing Mesh.

7 Priming AQUAPANEL Board Primer AQUAPANEL Board Primer is a ready-to-use synthetic dispersion for priming AQUAPANEL Cement Board Indoor panels to provide maximum adhesion of tiles and plasters. Coverage: Approx. - g/m 2 Dilution: 1:2 with water Packaging: 15 l/pail 2.5 l/pail Additional accessories AQUAPANEL Traverse AQUAPANEL Traverses are used for fitting wall-mounted loads up to 1.5 kn/m (e.g. mounting bolts, shelving, handrails) onto drylining walls made with AQUAPANEL Cement Board Indoor panelling. They are resistant to alkalis and moisture and are available with (MH type) or without (M type) timber insert. Axis frame dimensions: 0/625 mm Height: Approx. 290 mm Plate thickness: 0.75 mm with special corrosion protection layer M type: Without impregnated timber insert MH type: With core-impregnated MDF filler, approx. 18 mm thick AQUAPANEL Access Doors AQUAPANEL Access Doors can be installed in partition and plumbing walls built with AQUAPANEL Cement Board Indoor. They are easy to install and safe to handle. Type 1: AQUAPANEL Access Door Splash Water Protection Type 2: AQUAPANEL Access Door Humid Rooms Sizes: 200 mm x 200 mm (Type 2 only) mm x mm 0 mm x 0 mm 500 mm x 500 mm 0 mm x 0 mm Other sizes (e.g. tile dimension) available on request. Please indicate application details when ordering. 4_ 5

8 System overview AQUAPANEL Cement Board Indoor features two types of joint treatment one with AQUAPANEL Joint Adhesive (PU), and one with AQUAPANEL Joint Filler & Skim Coating white and AQUAPANEL Tape (10 cm). This provides greater system flexibility for any requirement and construction, while also enabling the system to be easily used with standard drywall profiles, such as gypsum boards. Joint treatment with AQUAPANEL Joint Adhesive (PU) Joint treatment with AQUAPANEL Joint Filler & Skim Coating white and AQUAPANEL Tape (10 cm)

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10 Installation of interior walls 1. Formatting Boards can easily be scored and snapped. Score one side with a sharp knife, cutting through the mesh. Snap the board along the score, then cut through the mesh on the other side. Smooth any rough areas caused by scoring with a rasp. Screw spacing 250 mm. Distance from corner 15 mm. 15 mm from corner 250 mm 2. Create substructure & align the board For the best results, we recommend the use of lightweight Knauf metal studs. Using metal studs ensures accuracy and they will not move or twist due to shrinkage or water ingress. Please set studs at a maximum 625 (0) mm for horizontal and vertical installation of the boards. Timber studs can be used however. Align the board Align the first AQUAPANEL Cement Board Indoor panel along the profiles using a water level. In addition to horizontal mounting, vertical mounting is also possible with all AQUAPANEL Cement Board Indoor panels. 4. Place next board Option 1: Horizontal installation Install the next AQUAPANEL Cement Board Indoor panel and ensure that the boards are correctly aligned horizontally and vertically. Screw panel to the framework. When fitting the subsequent rows of boards, ensure that the vertical joints are offset by a minimum of one stud cavity. Option 2: Vertical installation Depending on the room height, additional boards must be placed vertically. In this case make sure they are aligned correctly and the added board height is at least 0 mm. 3. Fastening with screws Fasten AQUAPANEL Cement Board Indoor to the framework with AQUAPANEL Maxi Screws. First fasten the screws into the centre of the cement boards; then work towards the ends and the edges. During installation, make sure the cement boards are resting on the framework. Insert the AQUAPANEL Cement Board Indoor into the bed of the adhesive and screw the panel to the framework. Joint reinforcement of the AQUAPANEL Cement Board Indoor panel is achieved by means of the adhesion technique. As preparation for joint treatment with AQUAPANEL Joint Filler & Skim Coating white leave a gap of 3-5 mm between boards using a suitable spacer.

11 5. Joint treatment Option 1: AQUAPANEL Joint Adhesive (PU) In order to ensure good connection with AQUAPANEL Joint Adhesive (PU), clean the edges of the board using, for example, a wet brush. Apply AQUAPANEL Joint Adhesive (PU) before the next board is placed. Leave the adhesive to harden, after which the excess AQUAPANEL Joint Adhesive (PU) can be scraped off (usually the next day). The joints between the walls, ceiling and floor require permanent elastic sealing in dry areas. Expansion joints should be at minimum of 7.5 (7.2) m intervals. NEW Option 2: AQUAPANEL Joint Filler & Skim Coating white and Tape (10 cm) All joints should be filled with AQUAPANEL Joint Filler & Skim Coating white, and then embed AQUAPANEL Tape (10 cm) centred over all joints. Apply a thin layer of AQUAPANEL Joint Filler & Skim Coating white to cover the tape. Expansion joints should be at minimum of 15 m intervals. 6. Priming 7. Surface finishing Tiling For ceramic tile coverings, (tile dimensions 0 mm x 0 mm), use a flexible adhesive when placing tiles. The tile adhesive must as a minimum meet the requirements of class C2 according to EN 04. Tile weight: 50 kg/m² (for bigger tile sizes and heavier tiles, further measures apply). Skim coating AQUAPANEL Cement Board Indoor can be prepared for painting by applying AQUAPANEL Joint Filler & Skim Coating white to the full surface (minimum coating depth 4 mm). AQUAPANEL Reinforcing Mesh must be applied and embedded in AQUAPANEL Joint Filler & Skim Coating white. To achieve a finish level of Q2 apply another thin layer of AQUAPANEL Joint Filler & Skim Coating white and smooth out the full surface. When dry, the surface can be painted. The majority of common painting systems can be used. These include water-based emulsions, matt enamels, polymer resin paints, and epoxy-based enamels. For surface finishes up to Q4, apply AQUAPANEL Q4 Finish over the entire pre-prepared (filled and reinforced) surface. AQUAPANEL Cement Board Indoor must be primed before tiling or finishing, using AQUAPANEL Board Primer. 8_ 9

12 Installation of interior walls 7. Finishing continued Coating above the tiled section up to Q4 quality Using a 15 cm wide stainless steel finishing trowel, apply AQUAPANEL Q4 Finish to the visible joints which have been bonded with AQUAPANEL Joint Adhesive (PU). Embed the glass fibre joint cover strips (e.g. GLASS FIBRE JOINT COVER STRIPS) into the centre of the paste so that they overlap the joints. Apply a thin layer of AQUAPANEL Q4 Finish to the cover strips. Remove excess material. Fill the screw heads with AQUAPANEL Q4 Finish. If necessary, after drying, use a hand sander to remove irregularities from the screw holes. Sand away all surface unevenness. Apply AQUAPANEL Q4 Finish to a width of at least 20 cm (5 cm beyond the edge of the first layer). Embed fastener heads and sand down any uneven areas. Apply AQUAPANEL Q4 Finish to completely cover the untiled areas using a 20 cm wide finishing trowel. Apply the filler solidly to fill in uneven areas in the joints and smooth the surface texture. If necessary, sand down with paper. If a Q4 surface quality is required, apply a further layer of AQUAPANEL Q4 Finish. After approx. 24 hours drying, sand with abrasive paper (grade or finer). For particularly smooth surfaces, sand down with, for example, an electric orbital sander. Coating Depending on the intended use and requirements, water-based emulsion paints, silicate emulsion paints or latex paints can be used. Note: The tiled section of the wall should be > 50% of the total height of the wall. Not suitable for areas subject to water spray!

13 Finishing options Surface finishing and quality levels AQUAPANEL Cement Board Indoor can be used with every conceivable surface finish but the quality of the finish depends on the decorative finish required as part of the contract and the skills of the dryliner. When closing the joints on AQUAPANEL Cement Board Indoor, it is possible to achieve four quality levels. Level of finishing Q1 Q2 (Standard) Q3 Q4 Jointed surface Smooth surface for normal optical requirements Aesthetic requirements None Normal. Traces and trowel marks possible. Application requirements Finished surface suitability Option 1: Joint treatment with AQUAPANEL Adhesive (PU). Joints scraped off (following day). All screw heads filled with AQUAPANEL Joint Filler and Skim Coating white. Option 2: Joint treatment with AQUAPANEL Joint Filler and Skim Coating white and AQUAPANEL Tape (10 cm). All screw heads filled with AQUAPANEL Joint Filler and Skim Coating white. Only suitable for functional applications such as stability, fire resistance and sound insulation. Medium and coarse-structured paint coatings. Note: AQUAPANEL Cement Board Indoor must be primed before tiling or finishing Following Q1 treatment: Full coating with AQUAPANEL Joint Filler and Skim Coating white with embedded AQUAPANEL Reinforcing Mesh, followed by a thin layer AQUAPANEL Joint Filler and Skim Coating white to cover the mesh. Imperfections and trowel marks smoothed out. Medium and coarse-structured wall coverings, matt filling, medium and coarse-structured paint coatings/ coats, top coats (particle size/ largest particle over 1 mm). Smooth surface for higher visual requirements Enhanced. Few marks and traces under direct light. Shading is still possible under shallow light angles. Following Q2 treatment: Apply an additional thin layer of AQUAPANEL Joint Filler & Skim Coating white. Surface sanded (grade or finer). Fine-structured wall coverings, matt, fine-structured paint coatings/coats, top coats (largest particle size less than 1 mm). Smooth surface for high visual requirements High end. Minimised appearance of any marks or traces. Shading caused by shallow light angles will be avoided to a large extent. Following Q3 treatment: Fully coating with an additional layer AQUAPANEL Q4 Finish. Re-finish with an electric orbital sander (grade or finer). Smooth or glossy wall coverings, e.g. metal-based or vinyl wallpapers, scumbles, paints or coats up to medium gloss, stucco marble or similar specialist decorative finishes. 10_ 11

14 Construction overview System Drawing Wall thickness Profile (mm) (UW / CW) W381 Metal single stud frame wall single stud frame, single-layer planking / / 0.6 / 0.6 W381 Metal single stud frame wall single stud frame, single-layer planking / 0.6 W383I Metal single stud frame wall single stud frame, single-layer mixed planking / / 0.6 / 0.6 W382 Metal single stud frame wall single stud frame, double-layer planking / / 0.6 / 0.6 W382 Metal single stud frame wall single stud frame, double-layer planking 50 / 0.6 W384I Metal single stud frame wall single stud frame, double-layer mixed planking / / 0.6 / 0.6 W386-1 Plumbing wall fishplated double stud frame, single-layer planking min. 130 min. 1 min x 50 / x 75 / x / 0.6 W386-1 Plumbing wall fishplated double stud frame, single-layer planking min x 50 W386-1 Plumbing wall fishplated double stud frame, single-layer mixed planking min. 130 min. 1 min x 50 / x 75 / x / 0.6 W386-2 Plumbing wall fishplated double stud frame, double-layer planking min. 155 min. 205 min x 50 / x 75 / x / 0.6 W386-2 Plumbing wall fishplated double stud frame, double-layer planking min x 50 / 0.6 W386-2 Plumbing wall fishplated double stud frame, double-layer mixed planking min. 155 min. 205 min x 50 / x 75 / x / 0.6 *Lower value is decisive

15 Layer planking Mineral wool Maximum wall height (cm)* Sound insulation (R w,r) Fire protection (mm) (mm) / (kg/m³) Installation range 1 / 2 With fire protection requirement (db) 12.5 AQUAPANEL Cement Board Indoor none / / 0 0 / EI 30 El 30 El AQUAPANEL Cement Board Indoor (50) / (14) / EI AQUAPANEL Cement Board Indoor 12.5 GKF (50) / (14) / / / 425 EI 30 El 30 El 30 2 x 12.5 AQUAPANEL Cement Board Indoor none 0 / / / EI 90 El 90 El 90 2 x 12.5 AQUAPANEL Cement Board Indoor (50) / (14) 0 / EI 90 2 x 12.5 AQUAPANEL Cement Board Indoor 2 x 12.5 GKF (50) / (14) 0 / / / 575 EI 90 El 90 El AQUAPANEL Cement Board Indoor none / / / EI 30 El 30 El AQUAPANEL Cement Board Indoor (50) / (14) / EI AQUAPANEL Cement Board Indoor 12.5 GKF (50) / (14) / 275 / / EI 30 El 30 El 30 2 x 12.5 AQUAPANEL Cement Board Indoor none 0 / / / EI 90 El 90 El 90 2 x 12.5 AQUAPANEL Cement Board Indoor (50) / (14) 0 / EI 90 2 x 12.5 AQUAPANEL Cement Board Indoor 2 x 12.5 GKF (50) / (14) 0 / / / 0 EI 90 El 90 El 90 12_ 13

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17 Curved wall construction For applications such as arches, AQUAPANEL Cement Board Indoor can be curved. Using metal shears, cut the UW profile. Fit the UW profile to the desired radius. Crimp the CW profile to the perforated UW profile. Before installation, bend the cement board panel. The fine cracks that occur on the board surface will not cause any loss of performance. Max. stud spacing /312.5 mm (external radius). Concave shape, convex shape Design with full board for r 1.0 m d radius 0 mm radius face side d radius face side 900 mm 0 mm 1250mm Board thickness d mm Bending radius r of AQUAPANEL Cement Board Indoor Width Knauf 900 mm, UW 0 profile mm, 1250 mm mm Knauf stud profile radius AQUAPANEL Unwound length L Cement Board Indoor face side d face side Angle α 90 All angles up to Knauf α 1 Sinus profile radius d 900 mm 0 mm 1250mm Details AQUAPANEL Cement Board Indoor Knauf UW profile Knauf stud profile AQUAPANEL Cement Board Indoor Knauf Sinus profile Radius r of curved wall Anchoring Note: AQUAPANEL Cement Board Indoor should be given its bent Knauf shape UW when profile dry before installation. Small cracks may appear on AQUAPANEL Joint Adhesive (PU) the surface of the board during shaping. This does not represent any loss of strength or function. AQUAPANEL Cement Board Indoor AQUAPANEL Cement Board Indoor Radius r of curved wall radius 0 mm Knauf UW profile Anchoring AQUAPANEL Joint Adhesive (PU) radius 0 mm AQUAPANEL Cement Board Indoor radius 0 mm radius 0 mm 14_ 15

18 fastening 5 kg Bracket loads up to 15 kg (hook) 5 kg 10 kg 5 kg 10 kg 10 kg 15 kg 5 kg15 kg Plastic Plastic cavity cavity fixing fixing plugs plugs Wall Wall cabinets cabinets Other bracket loads up to 0.7 kn/m (plug) Plastic cavity fixing plugs inets all cabinets Plastic cavity fixing plugs Wall cabinets 5 kg 10 kg Metal Metal cavity cavity fixing fixing plugs plugs plugs et Cabinet width width lugs Cabinet height 30 cm Cabinet depth.7 kn/m gth are to substructure crossbeams. Wall cabinets Cabinet height Cabinet height Cabinet 30 height cm 30 cm 30 cm Metal cavity fixing plugs Metal cavity fixing plugs Cabinet width Cabinet depth Cabinet depth Cabinet depth Cabinet height Cabinet width Bracket loads over 0.7 kn/m Bracket loads over to kn/m kn/m wall length are to to 1.5 kn/m wall length be installed are to onto the substructure be installed onto the via substructure main trusses and crossbeams. via main trusses and crossbeams. 5 kg Cabinet Cabinet width width Bracket Bracket loads loads over 0.7 over kn/m 0.7 kn/m Heavy to 1.5 bracket to kn/m 1.5 kn/m wall loads length wall up to length 1.5 are to kn/m are to (trusses, crossbeams) be installed be installed onto onto the substructure the substructure via main via main trusses trusses and crossbeams. and crossbeams. 15 kg 30 cm 5 kg Wall cabinets Cabinet depth Cabinet depth Cabinet depth 15 kg Cabinet width 10 kg10 kg Note: Light objects e.g. pictures can be fastened with X-hooks. 5 kg 10 kg 15 kg 10 kg 15 kg Plug Plastic load, cavity tensile fixing and shearing plugs load Wall cabinets Thickness Plastic cavity fixing plug of facing Ø8 mm Ø10 mm mm kg kg 1 x 12.5 Metal cavity fixing plugs 30 2 x Cabinet width Metal cavity fixing plugs screw M5 or M6 Knauf Hartmut kg kg 30 Cabinet depth Cabinet height kg15 kg 5 kg Cabinet depth Note: Bracket loads over 0.7 kn/m to 1.5 kn/m wall length are to According be installed to DIN 18183, onto single-layer the substructure walls may be loaded at any point by bracket loads up to 0.7 kn/m via wall main length trusses taking into and account crossbeams. the leverage (cabinet height > 30 cm) and eccentricity (cabinet width < cm). Fastening distance of the plugs is > 75 cm. The bracket loads must be fastened with at least 2 cavity fixing plugs of plastic or metal, e.g. Tox Universal, Fischer Universal, Molly Schraubanker. 30 cm L 1 permissible cabinet weight Diagram 1 Permissible bracket loads up to 0.4 kn/m wall length applicable for the system: W38 I Max. permissible cabinet weigth (kg) Cabinet width (cm) Diagram 2 Permissible bracket loads up to 0.7 kn/m wall length applicable for system: W38 I Cabinet Max. width Max. permissible permissible cabinet cabinet weight weight Max. Max. permissible permissible cabinet cabinet weigth weigth weight (cm) (kg) >2 (kg) (kg) (kg) fastening point 110 Cabinet Cabinet width width Cabinet Cabinet width width Cabinet (cm) width (cm) 90 (cm) (cm) >2 >2 Max. permissible cabinet weight (cm) >2 Max. permissible cabinet weight fastening fastening Max. permissible cabinet weigth et weight 110 Max. permissible cabinet weigth Max. permissible cabinet weigth fastening ht (kg) 110 Max. permissible Max. 70(kg) permissible cabinet weigth cabinet weigth point point 110 (kg) 110 (kg) (kg) point 2 (kg) (kg) fastening Cabinet width point 50 Cabinet width Cabinet width Cabinet Cabinet width width Cabinet width (cm) Cabinet width Cabinet width (cm) >2 90 abinet width Cabinet width 90 >2 90 (cm) (cm) (cm) (cm) >2 (cm) >2 30 (cm) >2 >2 90 (cm) fastening fastening (cm) >2 >2 fastening fastening fastening fastening point point fastening fastening 110 point point point point point point >2 90 >2 90 fastening fastening 90 Cabinet depth (cm) Cabinet depth (cm) fastening fastening point point fastening 2 point 2 point point fastening fastening fastening 30 2 point 2 point point fastening fastening 20 fastening 20 fastening 1050 fastening point 50 point 1050 point 50 point point fastening fastening point point Cabinet Cabinet depth depth (cm) 20(cm) Cabinet Cabinet depth depth (cm) (cm) Example: Cabinet depth 30 cm, cabinet width cm Example: Cabinet depth 45 cm, cabinet width cm In the diagram, trace a line vertically upwards at cabinet 10 depth 20 Cabinet 3010 cm (1) 30 depth to 20 the line (cm) for In the diagram, trace a line vertically upwards at cabinet Cabinet depth 45 depth cm (1) to (cm) the line for ) Cabinet depth (cm) Cabinet depth (cm) Cabinet depth (cm) cabinet width cm (2), and at this intersection Cabinet horizontally depth Cabinet to the (cm) left. depth Read (3): (cm) 50 kg is cabinet width cm (2), and at this intersection horizontally to the left. Read (3): 65 kg is the maximum permissible cabinet weight for this cabinet dimension. the maximum permissible cabinet weight for this cabinet dimension.

19 Permitted console loads Permitted console loads Light partition walls built with AQUAPANEL Cement Board Indoor can accept console loads of different sizes. Should loads be inserted in double-layer walls, the stud rows must be connected together using consoles to ensure tensile strength. The size and geometry of the load must be monitored for all walls. A deciding size is the load height, i.e. the distance of the load outer edge from the wall or the height of a hanging shelf or hanging cabinet. The following cases can be distinguished depending on the size and height of the load: Light console loads up to kg/metre wall length light console loads can be arranged on any position of the wall or facing panel. If the load is attached to the panel, the distance of the fastening points from each other must be at least 75 mm. s of up to kg per metre wall length at a load height of cm are considered light console loads. s can be increased if the load height is low. Maximum size light console loads as a function of load depth depth (cm) Permissible console load P (kg/metre wall length) Other console loads of to 70 kg/metre wall length Other console loads can be attached in any position on a single or double stud installation with double-layer panelling of AQUAPANEL Cement Board Indoor. With double stud walls, the stud rows must be fixed with consoles to ensure tensile strength. s of between and 70 kg per metre wall length at a load height of cm are considered medium console loads. s can be increased if the load height is low. Light console loads Maximum size other console loads as a function of load depth b depth (cm) Permissible console load P (kg/metre wall length) Heavy console loads of 70 to 150 kg/metre wall length Heavy console loads must be attached to special construction parts such as cross beams, console frames or cross member bracing. Cross beams and cross member braces are directly linked to the framework so that the loads can be securely taken into the framework. Supporting frames are fastened to the framework depending on the type of construction but are generally anchored directly to the original floor. Other console loads 16_ 17

20 Access doors AQUAPANEL Access Doors can be installed in any partition or plumbed walls constructed from AQUAPANEL Cement Board Indoor panels. They are easy to install and safe to handle. AQUAPANEL Cement Board Indoor and any installed access door are tested for imperviousness to water in accordance with the BBW test report issued by LGA Bayern. AQUAPANEL Access Door for splash water protection This is a water spray protected version which offers a dust-proof and airtight seal. It is suitable for universal application in walls and ceilings, as well as single or double layer panels or for use with tiles and plaster. The door features a tapered edge. AQUAPANEL Access Door for humid rooms This second version is for use in areas that don t require spray water protection. It can also be supplied with a tapered edge, if required, allowing easy application of AQUAPANEL Q4 Finish, and is suitable for use in walls or ceilings. Versions for single and double panels are available. Installing AQUAPANEL Access Door for splash water protection The door can be installed either when building the wall substructure or afterwards. Make an opening 20 mm larger than the frame of the AQUAPANEL Access Door. Construct a frame from CD or CW/UW profiles according to the dimensions of the access door. When installing in a ceiling, fasten an additional four suspension brackets at the corners of the access door. Position, align and screw the frame of the AQUAPANEL Access Door onto the profile frame. Now place the inner cover in position and check that it closes properly. The panelling should be screwed to the frame using AQUAPANEL Maxi Screws SN or SB. WARNING: The screw length depends on the panel. At least 3 screws must be used for each side of the frame. The maximum distance between screws is 150 mm. There should be no joins in the panels near the access door. In the case of wall-mounted access doors allow a clearance of 50 mm at the top third of the panel for opening. AQUAPANEL Cement Board Indoor Wall Panel thickness (mm) x x 200 x Standard sizes 0 x 0 W x H (LD in mm) 500 x x 0 Dimensions AQUAPANEL Access Door AQUAPANEL Access Door Splash Water Protection Humid Rooms Order size 500 mm x 500 mm 500 mm x 500 mm Inside dimensions 465 mm x 465 mm 500 mm x 500 mm Panel opening 520 mm x 520 mm 512 mm x 512 mm Schematic drawing: splash water protected Access Door Schematic drawing: humid rooms Access Door Installing AQUAPANEL Access Door for humid rooms Cut an opening 12 mm larger than the access door (= inside dimensions). If required, make an additional external frame from CD or CW profiles according to the dimensions of the access door. Ensure distances of minimum 30 mm and maximum mm between the opening and the CD or UW profiles (in the case of walls to the profile frame, with ceilings on at least two opposite sides). When replacing suspended ceiling profiles additional suspension brackets are required. Place the outer frame of the access door in the opening, position on the panelling, align and screw down. Now place the inner cover in position and check that it closes properly. If the distance from installations in the wall or ceiling is less than 200 mm, the external frame must be built into the AQUAPANEL Cement Board Indoor before the area is panelled.

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23 Technical product details Material consumption Material requirement Unit Per m 2 AQUAPANEL Cement Board Indoor m² 1 AQUAPANEL Maxi Screws (SN, SB) pieces 15, stud spacing 0/625 mm AQUAPANEL Joint Adhesive (PU) ml 50 AQUAPANEL Tape (10 cm) m 2, 1 AQUAPANEL Board Primer g - AQUAPANEL Joint Filler & Skim Coating white kg; layer thickness 1 mm 0.7 (3.5 dry layer thickness 5 mm) AQUAPANEL Reinforcing Mesh m² 1.1 AQUAPANEL Q4 Finish kg; layer thickness 1 mm 1.7 (3.4 dry layer thickness 2 mm) Physical properties Length (mm) 0 / 1250 / 20 / / 2000 / 20 / 2500 / 20 / 20 / / 2000 / 2500 / 20 Width (mm) Thickness (mm) 12.5 Min. bending radius for 900/0/1250 mm wide board 1 Weight (kg/m²) Approx. 11 Dry bulk density (kg/m³) according to EN Approx. 750 Bending strength (MPa) according to EN ph-value 12 Building material class according to EN A1 non-combustible 20_ 21

24 All technical changes reserved. Only the current printed instructions are valid. Our warranty is expressly limited to our products in flawless condition. The constructional and structural properties and characteristic building physics of Knauf systems can solely be ensured with the exclusive use of Knauf system components, or other products expressly recommended by Knauf. All application quantities and delivery amounts are based on empirical data that are not easily transferable to other deviating areas. All rights reserved. All amendments, reprints and photocopies, including those of excerpts, require the express permission of of Knauf Knauf Aquapanel GmbH GmbH & Co. & KG, Co. KG, Zur Helle Zur Helle 11, , Iserlohn, Iserlohn, Germany. Germany. AQUAPANEL is a technologically advanced building system. Because it s a system, it involves clear step-by-step process from design idea to project completion. AQUAPANEL cement board panels, accessories and services work in unison you can be certain that your project will all come together as together planned. as planned. AQUAPANEL is a registered trademark. IDEA DESIGN PLAN REALISATION COMPLETION 2015 EN-09/15 AQUAPANEL Cement Board Indoor Knauf Aquapanel GmbH & Co. KG Zur Helle Iserlohn Germany