Safe and Efficient Hydraulic Systems Review of ISO 4413 Hydraulic Fluid Power General Rules and Safety Requirements for Systems and Their Components

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1 Safe and Efficient Hydraulic Systems Review of ISO 4413 Hydraulic Fluid Power General Rules and Safety Requirements for Systems and Their Components Jerry Carlin Eaton Hydraulics November 20, 2013

2 Evolution of Hydraulic System Standards for Stationary Industrial Equipment ISO NFPA T ISO 4413 General Rules JIC Hyd. Standard H ISO General Rules and Safety Requirements for Stationary Industrial and Mobile Equipment NFPA T supplement ANSI/(NFPA/JIC) T

3 Goals for the Revision of ISO 4413 and ISO 4414 by ISO TC131/SC9 Integrate safety provisions of EN982:1996. Comply with Machinery Directive 2006/42/EC. Expand scope to include mobile equipment Concurrently revise ISO 4413 and ISO 4414, maintaining common style and structure Integrate into ISO 4413 significant provisions of the NFPA T supplement and reservoir standards

4 ISO 4413 Component Guidance for a More Efficient Hydraulic System Definition of the equipment and system environment Site conditions checklist for stationary equipment Operating environment for mobile equipment Component specification sheet for stationary eqpt. Installation and maintenance data Component and circuit identification Preventive maintenance

5 ISO 4413 Guidance for a More Efficient Hydraulic System Guidelines for effective sealing Pump application tips Actuator application tips Valves and controls Reservoirs and fluids Fluid conveyance Fluid conditioning

6 ISO 4413 Clause 5 General Rules and Topics Covered System operation and function Control of movements Unintended pressures Control of noise, leakage, temperature Installation, transportation, handling Maintenance

7 ISO 4413 is a Type B Standard in the Machinery Safety Standards Hierarchy Type A standards (basic safety) Basic concepts and principles applicable to all machinery Type B standards (generic safety standards) One safety aspect or type of safeguard applicable to a wide range of machinery Type C standards (machine safety standards) Detailed requirements for a particular machine or group of machines When a type C standard deviates from one or more provisions of a type B standard, the type C standard takes precedence. (See ISO for complete definitions)

8 ISO 4413 Clause 5 Safety Requirements Consider all intended system operation and use Includes foreseeable misuse Perform a risk assessment in accordance with ISO Complete a control system risk assessment per ISO or acceptable alternative

9 Risk Assessment Based on ISO Use the Type C standard for the machine as a template, if one exists Determine limits of the machinery Identify Hazards Estimate Risks Evaluate Risks Risk adequately reduced? No Eliminate or Reduce Risks Yes END

10 Categories of Hazards Addressed in ISO 4413 Annex A Assembly Installation Adjustment Uninterrupted system operation Ease and economy of maintenance Reliable operation in all intended uses Energy efficiency Environment

11 Actions to Address Identified Risks Follow ISO hierarchy 1. Inherently safe design measures (Eliminate risks by design where possible) 2. Safeguarding and complementary protective measures 3. Information for use from the supplier Warning signs, signals, or devices at the machine Warnings in the instruction manual 4. Protective measures taken by the user Procedures, supervision, permit to work systems Additional safeguards Training, use of PPE

12 Final Sections and Content of ISO Verification of Safety Requirements System verification (Identification, connections, function, no leakage) Through inspection and/or testing 7 Information for Use Documentation and identification Maintenance and operating data Certificates and safety data sheets, as required Special requirements for gas loaded accumulators 8 Identification Statement Voluntary conformance declaration

13 ISO 4413 Annexes Annex A List of Significant Hazards Cross-referenced to ISO Annex B - Hydraulic Equipment Data Form Designed for Stationary Industrial Systems Useful for Mobile Systems as well

14 Important ISO Reference Standards on Safety of Machinery ISO Principles of risk assessment ISO Basic concepts, general principles for design Part 1: Basic terminology, methodology ISO Basic concepts, general principles for design Part 2: Technical principles ISO Safety related parts of control systems - Part 1: General principles for design ISO Safety related parts of control systems Part 2: Validation

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