Refrigeration Series for Direct Drive Truck

Transcription

1 V-500 Series Refrigeration Series for Direct Drive Truck More environmentally friendly Superior performance Enhanced heating capacity Guaranteed reliability Spectrum versions available

2 Taking care of all your needs

3 V-500 Series: taking care of all your needs The enhanced V-500 Series units from Thermo King a more efficient range of vehicle-powered temperature control units for 3 metre to 6.5 metre rigid trucks hauling fresh or frozen loads, delivering top performance, reliability and easeof-use. These units also allow users to increase energy efficiency and sustainability. The enhanced V-500 Series range delivers increased performance more efficiently. A small all-aluminium condenser coil and a more compact and lighter system brings significant life cycle benefits. Decreased refrigerant volume reduces expense (especially as refrigerant prices continue to increase), allows faster charging of the system with reduced labour cost and creates less environmental impact. The enhanced V-500 Series also increases system heating capacity in the same unit footprint attaining best energy efficiency. The efficiencies result in a significant reduction in carbon footprint and less environmental impact. The range has been designed to ease maintenance and service operations and to improve aesthetic effect with plastic skins increasing resistance to corrosion. The units are available in single and multiple-temperature versions and are all equipped with the most advanced components used in the previous range, such as the DSR Controller. An all-aluminium condenser coil makes the enhanced V-500 Series more efficient and sustainable. 3 The V-500 as well as the rest of the V-Series range of units have been designed to be used in a variety of applications in the distribution segment, both single-temperature and multi ple-temperature. Enhanced performance and more environmentally friendly

4 V-500 Series: taking care of all your needs Lighter design Increased use of plastic covers to improve aesthetic finishing and corrosion resistance Micro-channel coil and a redesigned refrigeration circuit Condenser unit weight reduction by 7.5 kg to reduce vehicle fuel consumption Reduction of refrigerant use by 200 grams to reduce cost and improve environmental impact Ultra slim evaporators Lateral covers Improved accessibility to refrigeration and electrical components to reduce service and maintenance time and cost Easier removal of covers Electrical components protected from water and humidity inside a hermetic box 4 Total flexibility The V-500 Series provides many standard features and options to meet all requirements: R-134a or R-404A Electric standby Heating Multi-temperature Nose or undermount Undermount unit Nosemount unit Guaranteed reliability Optimised performance

5 Optimised performance Enhanced heating system Improved heating capacity to 3,600 W at the following conditions: +18ºC/-18ºC and 2,400 rpm Semi-hermetic reciprocating standby compressor Capacity in standby is 85% to 95% of the road capacity under any working conditions for maximum protection of the load at any time. Low fuel consumption and running costs V-500 units offer 3 condenser fan speeds to automatically match the cooling needs of varying intensity levels. Fans are adjusted according to the pressures read within the refrigeration circuit to 3 different positions: High speed, low speed and null mode. In this way performance is optimised according to the capacity demand, thereby reducing the fuel consumption of the truck. For this reason, capacity delivered is matched to the demand. When working in steady or low demanding conditions, the condenser fans will run at low speed or stop as required. On the other hand, in extreme and demanding conditions the condenser fans will run at high speed allowing a larger pull-down capacity. 5 Low noise level On road operation, the compressor is driven by the engine of the vehicle. As such, the noise from the unit is less than that of a self-powered unit. In electric standby operation, the sound power level varies by 6dbA depending on the condenser fan speed as described above.

6 Product Features Description The V-500 Series from Thermo King comprises two-piece split units designed for fresh, frozen and deep frozen applications on medium-sized trucks and vans. The road compressor is powered by the vehicle s engine. In models with electric standby, the second compressor is powered by an electric motor. The V-500 MAX Spectrum can manage two evaporators to provide full temperature control management between two compartments. 6 System components Condenser ES500/ES500 MAX evaporator (except Spectrum model) Engine driven compressor choice of either a reciprocating or swash plate compressor Installation kit (hoses to evaporators not supplied for 3 or 4 evaporators configuration in V-500 MAX Spectrum /models) In-cab control box Slim evaporators ES300 MAX and ES150 MAX for Spectrum /models Spectrum evaporators configuration Compressor (engine driven) Swash plate compressor (TM16) Number of cylinders: 6 Displacement: 163 cm 3 (9.9 cu in.) Maximum recommended speed: 3,000 rpm Jet Lube and Jet Cool (on MAX units) compressor lubrication and cooling systems Reciprocating compressor (TK-312R) Number of cylinders: 3 Displacement: cm 3 (11.4 cu in.) Maximum recommended speed: 3,000 rpm Jet Lube and Jet Cool (on MAX units) compressor lubrication and cooling systems Defrost ES300 max Automatic hot gas defrost ES300 max ES300 max ES300 max Available on request Refrigerant Range Amount refrigerant V kg V kg R-134a V-500 MAX kg V-500 MAX 20/ kg V-500 MAX kg V-500 MAX 10 Spectrum 2.3 kg R-404A V-500 MAX 20/30 Spectrum 2.4 kg V-500 MAX 50 Spectrum 2.5 kg Chlorine: Zero Swash plate compressor (TM16) Reciprocating compressor (TK-312R)

7 Evaporator fans performance Single-temp: ES500: 2160 m 3 /h (1270 cu ft/min) Spectrum: ES300 MAX: 1150 m 3 /h (675 cu ft/min) ES150 MAX: 750 m 3 /h (440 cu ft/min) Heating capacity (models 30/50) On the road Swash compressor: 3600 W (12295 BTU/hr) Reciprocating compressor: 3840 W (13115 BTU/hr) Electric Motors Total current consumption on the road 12Vdc 24Vdc V-500/V-500 MAX 36A 18A V-500 MAX Spectrum 42A 21A Standard features Jet Lube compressor lubrication Jet Cool compressor injection cooling (MAX models) Automatic hot gas defrost Electronic thermostat Total standby current consumption V500/500 MAX V-500 MAX Spectrum 230V/1 Phase/50Hz V/1 Phase/60Hz V/3 Phase/50Hz V/3 Phase/50Hz V/3 Phase/60Hz More environmentally Optimised qualityfriendly

8 Available Options 8 OPTIONS LIFE COST MANAGEMENT ThermoKare service contracts DATA CAPTURE AND COMMUNICATIONS TKDL Datalogger Wintrac (data analysis software) USB Datalogger Datalogger Jr LOAD PROTECTION Door Switch LIFE COST MANAGEMENT Din Adapter Hose Cover ThermoKare V-500 V-500 MAX Spectrum ThermoKare offers a complete selection of service contract solutions to manage maintenance costs and hence total life cost of a unit. Option - dealer Supplied Option - factory Supplied Wintrac (data analysis software) User-friendly software compatible with DSR controller for configuration file downloads. Door switches Reduce load temperature rise and save fuel when doors are opened. Din adaptor The Din Adaptor box permits the adaption of the DSR controller to the vehicle dashboard. The aesthetically designed box allows the placement of the DSR controller in any available radio slot compartment in the driver cab. Hose covers Full protection of hoses and cables on the road and full resistance under all climate adversities. Designed with best aesthetics to promote brand image and with an exceptional durability. User-friendly installation (Only for chassis installations, no vans). TKDL data capture User-friendly temperature recorders Delivery and journey printouts at the touch of a button Approved to EN 12830, CE Mark and IP-65 standards For more information on options and accessories, consult our Aftermarket Product Guide at europe. thermoking.com/ebooks Fresh, frozen and deep frozen

9 V-500 Series: Select your product Range Refrigerant Standby Heating Multi-temp. Nose/Undermount Reciprocating/ Compressor V R-134a x x x x V R-134a x x x V-500 MAX 10 R-404A x x x V-500 MAX 20 R-404A x x V-500 MAX 30 R-404A x x V-500 MAX 50 R-404A x V-500 MAX 10 Spectrum ES300+ES300 R-404A x x * V-500 MAX 20 Spectrum ES300+ES300 R-404A x * V-500 MAX 30 Spectrum ES300+ES300 R-404A x * V-500 MAX 50 Spectrum ES300+ES300 R-404A * V-500 MAX 10 Spectrum ES300+2xES150 R-404A x x * V-500 MAX 20 Spectrum ES300+2xES150 R-404A x * V-500 MAX 30 Spectrum ES300+2xES150 R-404A x * V-500 MAX 50 Spectrum ES300+2xES150 R-404A * V-500 MAX Spectrum ES300+ES150 R-404A * V-500 MAX Spectrum 2xES150+2xES150 (1) R-404A * 9 (*) These units with TK312 reciprocating compressor are available but ATP certification is valid for TM16 compressor (1) Available on request Unit Selection Guide The table below indicates a guide to select the right unit in the V-500 Series that could match your application. These figures are maximum vehicle volumes, calculated on road operation, at 2400 rpm compressor speed and 30ºC ambient temperature. Model Ambient Temperature 30ºC 40ºC m 3 +0/2ºC -20ºC +0/2ºC -20ºC V V-500 MAX V-500 MAX (recip) V-500 MAX Spectrum V-500 MAX Spectrum (recip) Recommendations are based on precooled loads and K value of 0.35 W/m²K is used for frozen goods (-20ºC) and 0.5 W/m²K for fresh goods (0ºC and +6ºC), for a distribution of 8 hours. Recommendations for Spectrum units are based on ES300+ES300, ES300+2xES150 and 2xES150+2xES150 configurations, but not for ES300+ES150. Recommendations are not a guarantee of performance as there are many variables to be considered. See your Thermo King dealer for complete information.

10 Specifications Refrigeration Capacity: Single-Temperature SPECIFICATIONS V-500 Refrigeration capacity: System net cooling capacity at 30 C ambient under ATP conditions Return air to evaporator 0 C -20 C Capacity - Swash plate compressor R-134a (W) Capacity - Electric standby 50Hz R-134a (W) SPECIFICATIONS V-500 MAX Refrigeration capacity: System net cooling capacity at 30 C ambient under ATP conditions Return air to evaporator 0 C -20 C -25 C Capacity - Swash plate compressor R-404A (W) Capacity - Reciprocating compressor R-404A (W) Capacity - Electric standby 50Hz R-404A (W) Standard features ATP M673, M674, M Refrigeration Capacity: Multi-Temperature SPECIFICATIONS V-500 MAX Spectrum Refrigeration capacity: System net cooling capacity at 30 C ambient under ATP conditions ES300 MAX ES300 MAX ES300 MAX ES150 MAX ES300 MAX 2xES150 MAX 2xES150 MAX 2xES150 MAX Return air to evaporator 0 C -20 C 0 C -20 C 0 C -20 C 0 C -20 C Capacity - Swash plate compressor Capacity - Reciprocating compressor* Capacity - Electric standby 50Hz R-404A (W) R-404A (W) R-404A (W) INDIVIDUAL EVAPORATORS Standard features ATP M795 *Not ATP certified V-500 MAX Spectrum Refrigeration capacity: System net cooling capacity at 30 C ambient under ATP conditions ES300 MAX ES150 MAX 2xES150 MAX Return air to evaporator 0 C -20 C 0 C -20 C 0 C -20 C Capacity - Swash plate compressor R-404A (W) Capacity - Reciprocating compressor* R-404A (W) Capacity - Electric standby 50Hz R-404A (W)

11 Dimensions (mm) condenser In-cab Direct Smart Reefer ES500 Ultra Slim Evaporator ES150 MAX Ultra Slim Evaporator ES300 MAX Ultra Slim Evaporator 11 Weight (approximate) kg Condenser Units Without electric standby 53 With electric standby 125 Evaporators ES500 MAX (Ultra Slim Evaporator) 25.5 ES300 MAX (Ultra Slim Evaporator) 18 ES150 MAX (Ultra Slim Evaporator) 12.5 compressors Reciprocating compressor 13 Swash plate compressor 7.5 WARRANTY SUMMARY Terms of the Thermo King Warranty are available on request. The unit and its components are warranted to be free from defects in material and workmanship from date in service according to the terms (in months) as specified in the Thermo King Warranty. Thermo King is not responsible and will not be held liable in contract or tort (including strict liability and negligence) for any special, indirect or consequential damages including but not limited to injury or damage caused to vehicles, contents or persons, by reason of the installation or use of any covered product or its mechanical failure.

12 europe.thermoking.com For further information please contact: Thermo King is a brand of Ingersoll Rand. Ingersoll Rand (NYSE:IR) advances the quality of life by creating and sustaining safe, comfortable and efficient environments. Our people and our family of brands including Thermo King, Trane, Ingersoll Rand, Club Car and Schlage work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; secure homes and commercial properties; and increase industrial productivity and efficiency. We are a $14 billion global business committed to a world of sustainable progress and enduring results. ingersollrand.com Ingersoll Rand - Lenneke Marelaan 6, B-1932 Sint-Stevens-Woluwe, Belgium Ingersoll-Rand Company Limited TK ( )-EN2