BASIS cement ENVIRONMENTAL PRODUCT DECLARATION. Aalborg Portland A/S ISO ISO EN The Norwegian EPD Foundation
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1 ENVIRONMENTAL PRODUCT DECLARATION ISO 1425 ISO 2193 EN 1584 Owner of the declaration Program holder Publisher Declaration number Issue date Valid to NEPD-161E BASIS cement CEM II/A-LL 52,5 R (LA) Product Manufacturer Bilde 22 x 18 cm (BxH)
2 General information BASIS cement CEM II/A-LL 52,5 R (LA) Product Manufacturer Program holder: Owner of the declaration: Post Box 525 Majorstuen, 33 Oslo Contact person: Jesper Sand Damtoft Phone: Phone: post@epd-norge.no jesper.damtoft@aalborgportland.com Declaration number: NEPD-161E Place of production: Aalborg, Danmark This declaration is based on Product Category Rules: CEN-standard EN 1584 as corel PCR-document together with draft PCR 212:1 document on cement 1 BASIS cement Management system: DS/EN ISO 91, DS/EN ISO 141, EMAS III OHSAS 181, DS/EN 161, DS/EN 197-1/-2 Org. No: CVR Declared unit with option: Issue date: Functional unit: Valid to: The environmental product declaration has been worked out by: Anders Schmidt, Ph.D. FORCE Technology Lyngby, Danmark Verification: Independent verification of data and other environmental information has been carried out in accordance with ISO1425, externally internally Comparability: EPD of construction products may not be comparable if they not comply with EN 1584 Year of study: 212 Approved according to ISO1425, Professor Dr. ing. Annik Magerholm Fet (Independent verifier approved by EPD Norway) Dr. ing. Sverre Fossdal (Chairman of the Verification Group of EPD-Norway) 1 BASIS cement Key environmental parameters Global warming Total energy consumption Substances from the REACH Candidate list Materials for recycling CO 2 -eqv * Cradle to gate A1 - A None 1.51 * The product contains no substances from the REACH Candidate list or the Norwegian priority list NEPD 161E BASIS Aalborg Cement 2/5
3 Product Product description: Gray Portland cement (CAS-Nr ) Product specification The main raw materials are chalk (CaCO 3 ) and secondary materials like fly ash from production of heat and power Technical data: 1 cement (CEM II/A-LL 52,5 R (LA)) Declarations and other technical information can be downloaded from Market: Norway/Europe Material Flyash Sand(secondary) Other secondary materials Chalk Gypsum Other primary materials % of total LCA: Calculation rules 1 BASIS cement Production flow grey-cement System boundary: The overall system boundaries include extraction and transportation of raw materials as well as all manufacturing processes (cradle-to-gate) See figure for details. Chalk Quarry Drum washer Chalk Slurry Kiln Slurry Sand mill Sand-pump dredger Cyclon tower Precipitator Precipitator Kiln Grate cooler Clinker storage Gypsum Cement silos Cement mills Flow chart for production of grey cement Data quality: High quality data from GaBi5 have been used for acquisition of raw materials and transportation. Legally required information has been used for manufacturing processes at Aalborg Portland Accordingly, the overall data quality is judged to be very good. Cut-off criteria: All inputs of raw materials and energy have been included. Processing aids used in small amounts (<.25%) have been included using sodiumtripolyfosfate (STP) as a proxy. Allocation: Allocation has been made according to the provisions in EN Impacts from recycled material have been allocated to the primary product, except for their transportation. Generation of waste is alllocated equally between all types of cement produced at Aalborg Portland. NEPD 161E BASIS Aalborg Cement 3/5
4 Raw materials Manufacturing Construction installation stage Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use De-construction demolition Waste processing Disposal Reuse-Recovery- Recycling-potential LCA: Results The declaration only considers cradle-to-gate environmental impacts, including modules as required in EN 1584 System boundaries (X=included, MND=module not declared, MNR=module not relevant) Product stage Construction installation stage Use stage End of life stage Beyond the system boundaries A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D X X X MND MND MND MND MND MND MND MND MND MND MND MND MND MND Environmental impact Global warming CO 2xxxxxx -eqv Depletion of the stratospheric layer CFC11 xx -eqv Acidification SO 2 -eqv Eutrophication (PO 4 ) -3xxx -eqv Photochemical ozone creation Ethenxx-eqv Abiotic depletion for non fissile resources Sb -eqv Abiotic depletion for fossil resources E E Resource use Renewable primary energy resources used as energy carrier Renewable primary energy resources used as raw material Total use of renewable primary energy resources Non renewable primary energy resources used as energy carrier Non renewable primary energy resources used as raw material Total use of non renewable primary energy resources Use of secondary materials Use of renewable secondary fuels Use of non renewable secondary fuels Use of net fresh water m ,68 End of life - Waste and Output flow Hazardous waste disposed Non hazardous waste disposed Radioactive waste disposed Components for re-use Materials for recycling Materials for energy recovery Exported electrical energy Exported thermal energy.1 15 n.a. n.a NEPD 161E BASIS Aalborg Cement 4/5
5 Specific Norwegian requirements Electricity Electricity used in the manufacturing processes has been accounted for using the process Danish grid mix at consumer (1-6 kv) from GaBi5 Greenhouse gas emissions.128 CO 2 eqv/ Dangerous substances None of the following substances have been added to the product: Substances on the REACH Candidate list of substances of very high concern (of ) substances on the Norwegian Priority list (of ) and substances that lead to the product being classified as hazardous waste. The chemical content of the product complies with regulatory levels as given in the Norwegian Product Regulations. Carbon footprint Carbon footprint has not been worked out for the product. Bibliography ISO 1425:26 ISO 1444:26 EN 1584:212 ISO 2193:27 Environmental labels and declarations - Type III environmental declarations - Principles and procedures Environmental management - Life cycle assessment - Requirements and guidelines Sustainability of construction works - Environmental product declaration - Core rules for the product category of construction products Sustainability in building construction - Environmental declaration of building products Schmidt A (212). LCA of cement from Aalborg Portland. Project report, September 212 PCR 212:1 Product category rules for cement. Draft, version 2., dated Publisher Phone: Post Box 525 Majorstuen, 33 Oslo post@epd-norge.no Norge web Program holder Phone: Post Box 525 Majorstuen, 33 Oslo post@epd-norge.no Norge web Owner of the declaration Phone: Fax Rørdalsvej 44, P.O. Box 165, 92 Aalborg cement@aalborgportland.com Danmark web Author of the Life Cycle Assessment Phone: Anders Schmidt, Ph.D. Fax FORCE Technology acs@force.dk Lyngby, Danmark web NEPD 161E BASIS Aalborg Cement 5/5
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