Fractional to 2 HP DC Drives for Both Non-Regenerative and Regenerative Applications

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1 DC3 DC Drives Fractional to 2 HP DC Drives for Both Non-Regenerative and Regenerative Applications The Reliance Electric DC3 family of drives provides cost-effective variable speed control and operates on both 115 and 230 VAC, single-phase power. These drives offer both users and machinerybuilders the right drive at the right price. STANDARD FEATURES DC3 drives are available in both plate-style chassis designs, as well as NEMA 1 and NEMA 4X/12 enclosed designs, making it easy to find a model that will meet your application needs. To simplify the selection process, each model number begins with a simple letter and number combination: DRIVE TYPES DC3N: Non-regenerative drive DC3R: Regenerative drive DC3 drives incorporate a full-wave SCR bridge design for optimal AC to DC conversion. This minimizes the heat build-up at the motor and extends the motor s operating life. All DC3 drives are designed and manufactured with surface mounted components, allowing for compact designs as well as improved field reliability. Every DC3 product carries UL, cul, and CE certification labels, testifying to product quality and robustness, features rarely found in competitive DC drive products in this class. ENCLOSED DRIVES Enclosed models are designed for wall or machine mounting and include provisions for direct conduit connections to the drive enclosure. Every enclosed drive comes standard with mounted operator devices as well as line input fusing, providing the customer a selfcontained drive that s nearly ready to run out-of-the-box. PLATE DRIVES Plate models are designed for mounting and integration into a cabinet or some other enclosure. Each model comes with a loose 10K ohm speed potentiometer for customer use. COMMON SET OF SPECIFICATIONS All DC3 drives share a common set of specifications and features, listed here. Specifications and features unique to individual models are described on the pages that follow. STANDARD SPECIFICATIONS AC line input voltage selection: VAC, 1-Phase, 50/60 Hz VAC, 1-Phase, 50/60 Hz AC line voltage variation: - ± 10% of selected input AC line input frequency variation: - 48 Hz to 62 Hz Output voltage: - 0 to 90 VDC 115 VAC - 0 to 180 VDC 230 VAC Output voltage form factor: - motor base speed Overload capacity: - 150% for 1 minute Ambient temperature: - 10 C to 55 C plate style - 10 C to 45 C enclosed Elevation: - 1,000 meters without derating - Derate 1% for every 90 meters above 1000 meters AC Drives Analog DC Drives Digital DC Drives Options & Accessories and Training Modified Standard V*S D-79

2 DC3 DC Drives AC Drives Selection Flow Chart Modified Standard V*S and Training Options & Accessories Digital DC Drives Analog DC Drives If you need additional features not found in the model that most closely fits your application requirements, contact your Reliance Electric sales person for a quote to customize any DC3 drive. Typical DC3 Power Ratings Motor HP AC Amps DC Armature Voltage DC Armature Amps Motor Field Voltage 1/ / /100 1/ / /100 1/ / /200 3/ / / / / / /200 Note:Voltage field supply is not included on all models. D-80

3 DC3N Non-Regenerative DC Drives PRICING 1/ VAC, 1-Ph, 50/60 Hz: 90 VDC armature 1/ VAC, 1-Ph, 50/60 Hz: 180 VDC armature For the Operation of Permanent Magnet DC Motors Only Product Features: DC3N Plate Model Selectable input voltage: 115 or 230 VAC Dual armature voltage output switch selectable on all models: 90 or 180 VDC Control speed from: - 10K ohm potentiometer included with drive - External isolated reference source (1) Speed regulation and range: - 1.0% speed regulation armature voltage feedback On-board LEDs for diagnostics: - Power-ON indication - Current/torque limit indication Inhibit circuit connection for interfacing to external control logic allows zero speed operation 115 VAC HP - Rating 230 VAC Enclosure Type Normally carried in stock * Requires addition of Heatsink Kit Option: DC3N-HS-00 List Price: $24.00 (1) 90 VDC Armature: VDC reference and 180 VDC: VDC reference Independent potentiometer adjustments for: - Minimum speed: 0-35% - Maximum speed: % - Acceleration: sec. - Deceleration: sec. - Torque limit: < 150% - IR compensation: 0-15% Non-Isolated Controller Selection - DC3N Chassis Model - 115/230 VAC, 1 Phase, 50/60 Hz Rated AC Line (Amps) KVA DC Armature Voltage 1/8 to 1/2 -- Plate 4.5 to to to 5.0 1/2 to Plate 7.8 to to * 5.0 to /2 to 1.0 Plate 2.6 to to to to 2.0 Plate 7.0 to to * 5.0 to 9.2 Rated Armature Current (Amps) Model Number List DC3N-12D AN $70 AC Drives Analog DC Drives Digital DC Drives Options & Accessories 0.19 (5) 0.19 (5) 1.60 (41) 1.28 (33) 3.58 (91) 1.75 (44) 0.74 (19) INSTRUCTION MANUAL D Normally carried in stock 3.80 (97) 4.30 (109) 0.64 (16) 0.96 (24) 3.80 (97) 4.30 (109) ALL DIMENSIONS IN INCHES (MILLIMETERS) and Training Modified Standard V*S D-81

4 DC3N Non-Regenerative DC Drives AC Drives PRICING 1/ VAC, 1-Ph, 50/60 Hz: 90 VDC armature 1/ VAC, 1-Ph, 50/60 Hz: 180 VDC armature For the Operation of Permanent Magnet DC Motors Only Product Features: DC3N Enclosed Models Modified Standard V*S and Training Options & Accessories Digital DC Drives Analog DC Drives Selectable input voltage: 115 or 230 VAC Fused AC line input connections: L1 & L2 Dual armature voltage output switch selectable on all models: 90 or 180 VDC Control speed from: - 10K ohm potentiometer included with drive - External isolated reference source (1) Speed regulation and range: - 1.0% speed regulation armature voltage feedback Door mounted operator devices: - Power on/power off selector switch and power on indicator light - Speed potentiometer 115 VAC Normally carried in stock ** Requires addition of Heatsink Kit Option: DC3N-HS-01 List Price: $30.00 (1) 90 VDC Armature: VDC reference and 180 VDC: VDC reference INSTRUCTION MANUAL D HP Rating 230 VAC Enclosure Type On-board LEDs for diagnostics: - Power-ON indication - Current/torque limit indication Terminal block for customer use Inhibit circuit connection for interfacing to external control logic Independent potentiometer adjustments for: - Minimum speed: 0-35% - Maximum speed: % - Acceleration: sec. - Deceleration: sec. - Torque limit: < 150% - IR compensation: 0-15% Non-Isolated Controller Selection - DC3N Enclosed Models - 115/230 VAC, 1 Phase, 50/60 Hz Rated AC Line (Amps) KVA DC Armature Voltage 1/8 to 1/2 NEMA to to to 5.0 1/2 to NEMA to to ** 5.0 to /2 to 1.0 NEMA to to to to 2.0 NEMA to to ** 5.0 to 9.2 1/8 to 1/2 -- NEMA 4X/ to to to 5.0 1/2 to NEMA 4X/ to to to /2 to 1.0 NEMA 4X/ to to to to 2.0 NEMA 4X/ to to to 9.2 Rated Armature Current (Amps) Model Number List DC3N-12D AN $150 DC3N-12D-4X-010-AN $220 D-82

5 DC3N Non-Regenerative DC Drives NEMA 1 Enclosed Dimensions DC3N-12D AN DC3N-HS-00 and DC3N-HS-01 Heatsink Dimensions NEMA 4X/12 Enclosed Dimensions DC3N-12D-4X-010-AN AC Drives Analog DC Drives Digital DC Drives Options & Accessories Part Number Dim A Dim B Dim C DC3N-HS (112) 3.00 (76) 0.7 (18) DC3N-HS (198) 6.00 (152) 0.89 (23) and Training Modified Standard V*S D-83

6 DC3N Non-Regenerative DC Drives AC Drives Modified Standard V*S and Training Options & Accessories Digital DC Drives Analog DC Drives PRICING 1/ VAC, 1-Ph, 50/60 Hz: 90 VDC armature 1/ VAC, 1-Ph, 50/60 Hz: 180 VDC armature For the Operation of Permanent Magnet & Shunt Wound DC Motors Product Features: DC3N Enhanced Models Selectable voltage input: 115 or 230 VAC Fused AC line input connections: L1 & L2 Selectable armature voltage output: 90 or 180 VDC Dual Voltage Field supply rated at 1 amp continuous Tachometer feedback acceptable range of: 7 VDC/ 1000 to 50 VDC/1000 Speed regulation and range: - 0.1% speed regulation with tachometer feedback; 1.0% speed regulation with armature voltage feedback - 60:1 speed range with tachometer feedback Door mounted operator devices (NEMA 4X/12 enclosure) - Power On/Power Off selector switch and power on indicator light - Auto/manual selector switch Switches between 0-10 V local (Speed Pot) and 0-10 V remote or 4-20 ma remote - Speed potentiometer Control speed from a non-isolated external reference: 0-10 VDC or 4-20 ma - These models include reference input isolation for use when the analog reference source is not isolated 115 VAC Normally carried in stock * Settable to < 200%, drive rated for 150% for 1 minute INSTRUCTION MANUAL D HP Rating 230 VAC Enclosure Type Rated AC Line (Amps) On-board LEDs for diagnostics: - Power-ON indication - Current/torque limit indication Inhibit circuit connection for interfacing to external control logic allows zero speed operation Independent potentiometer adjustments for: - Minimum speed: 0-50% - Maximum speed: 0-100% - Acceleration: sec. - Deceleration: sec. - Current limit: < 200%* - Tachometer voltage: Adj. - IR compensation: 0-15% Isolated Controller Selection - DC3N Models - 115/230 VAC, 1 Phase, 50/60 Hz DC Armature Voltage Rated Armature Current (Amps) 1/4 to Plate 4.5 to to 10 50/ /2 to 2.0 Plate 3.7 to to /200 1/4 to NEMA 4X/ to to 10 50/ /2 to 2.0 NEMA 4X/ to to /200 Motor Field Voltage Model Number List DC3N-12D AI $175 DC3N-12D-4X-010-AI $350 D-84

7 DC3N Non-Regenerative DC Drives DC3N-12D AI Dimensions DC3N-12D-4X-010-AI Dimensions AC Drives Analog DC Drives Digital DC Drives Options & Accessories D-85 and Training Modified Standard V*S

8 DC3R Regenerative DC Drives AC Drives Modified Standard V*S and Training Options & Accessories Digital DC Drives Analog DC Drives PRICING 1/ VAC, 1-Ph, 50/60 Hz: 90 VDC armature 1/ VAC, 1-Ph, 50/60 Hz: 180 VDC armature For the Operation of Permanent Magnet & Shunt Wound DC Motors Product Features: DC3R Plate Models Isolated reference input card included Selectable voltage input: 115 or 230 VAC Fused AC line input connections: L1 & L2 Selectable armature voltage output: 90 or 180 VDC Dual Voltage Field supply rated at 1 amp continuous Tachometer feedback acceptable range of: 7 VDC/ 1000 to 50 VDC/1000 Speed regulation and range: - 0.1% speed regulation with tachometer feedback; 1.0% speed regulation with armature voltage feedback - 60:1 speed range with tachometer feedback Control speed from an external reference: - DC3R-12D AN model requires an isolated analog reference source: ±10 VDC - DC3R-12D AI model includes reference input isolation for use when the analog reference source is not isolated: ±25 VDC or ±250 VDC, and 1-5 ma DC, 4-20 ma DC, ma DC 115 VAC HP Rating 230 VAC Enclosure Type Normally carried in stock * Settable to < 200%, drive rated for 150% for 1 minute *** Requires addition of Heatsink Kit Option: DC3R-HS-00 List Price: $44.00 INSTRUCTION MANUALS Rated AC Line (Amps) DC3R-12D AN: D DC3R-12D AI: D2-3453/D Inhibit circuit connection for interfacing to external control logic allows zero speed operation Independent potentiometer adjustments for: - Minimum speed: 0-35% - Maximum speed: 0-100% - Forward accel: sec. - Reverse accel: sec. - Forward torque: < 200% adj.* - Reverse torque: < 200% adj.* - Tach voltage: adj. - IR compensation: 0-15% - Deadband compensation: adj. Non-Isolated Controller Selection - DC3R Model - 115/230 VAC, 1 Phase, 50/60 Hz DC Armature Voltage Rated Armature Current (Amps) 1/4 to 1/2 -- Plate 4.2 to to /100 1/2 to Plate 7.5 to *** 5.0 to 10 50/ /2 to 1.0 Plate 3.8 to to / to 2.0 Plate 6.7 to *** 5.0 to /200 HP Rating Motor Field Voltage Model Number List Isolated Controller Selection - DC3R Model - 115/230 VAC, 1 Phase, 50/60 Hz 1/4 to 1/2 -- Plate 4.2 to to /100 1/2 to Plate 7.5 to *** 5.0 to 10 50/ /2 to 1.0 Plate 3.8 to to / to 2.0 Plate 6.7 to *** 5.0 to /200 DC3R-12D AN $210 DC3R-12D AI $270 D-86

9 DC3R Regenerative DC Drives DC3R-12D AN Dimensions DC3R-HS-00 Heatsink Dimensions DC3R-12D AI Dimensions AC Drives Analog DC Drives Digital DC Drives Options & Accessories D-87 and Training Modified Standard V*S

10 DC3R Regenerative DC Drives AC Drives Modified Standard V*S and Training Options & Accessories Digital DC Drives Analog DC Drives PRICING 1/ VAC, 1-Ph, 50/60 Hz: 90 VDC armature 1/ VAC, 1-Ph, 50/60 Hz: 180 VDC armature For the Operation of Permanent Magnet & Shunt Wound DC Motors Product Features: DC3R Enclosed Model Selectable input voltage: 115 or 230 VAC Fused AC line input connections: L1 & L2 Armature voltage output switch selectable: 90 or 180 VDC Dual Voltage Field supply rated at 1 amp continuous Tachometer feedback acceptable range of: 7 VDC/ 1000 to 50 VDC/1000 Speed regulation and range: - 0.1% speed regulation with tachometer feedback; 1.0% speed regulation with armature voltage feedback - 60:1 speed range with tachometer feedback Door mounted operator devices (enclosed model only): - Power on/power off selector switch and power on indicator light - Speed potentiometer - Forward/brake/reverse selector switch Control speed from an external reference: - DC3R model requires an isolated analog reference source ±10 VDC, 0-10 VDC 115 VAC Normally carried in stock * Settable to < 200%, drive rated for 150% for 1 minute INSTRUCTION MANUAL D HP Rating 230 VAC Enclosure Type Inhibit circuit connection for interfacing to external control logic allows zero speed operation Independent potentiometer adjustments for: - Minimum speed: 0-35% - Maximum speed: 0-100% - Forward accel: sec. - Reverse accel: sec. - Forward torque: < 200% adj.* - Reverse torque: < 200% adj.* - Tachometer voltage: adj. - IR compensation: 0-15% - Deadband compensation: adj. Non-Isolated Controller Selection - DC3R Model - 115/230 VAC, 1 Phase, 50/60 Hz Rated AC Line (Amps) DC Armature Voltage Rated Armature Current (Amps) 1/4 to NEMA 4X/ to to 10 50/ /2 to 2.0 NEMA 4X/ to to /200 Motor Field Voltage Model Number List DC3R-12D-4X-010-AN $375 D-88

11 DC3R Regenerative DC Drives DC3R-12D-4X-010-AN Dimensions AC Drives Analog DC Drives Digital DC Drives Options & Accessories D-89 and Training Modified Standard V*S

12 DC3R Regenerative DC Drives AC Drives Modified Standard V*S and Training Options & Accessories Digital DC Drives Analog DC Drives PRICING 1/ VAC, 1-Ph, 50/60 Hz : 90 VDC armature 1/ VAC, 1-Ph, 50/60 Hz : 180 VDC armature For the Operation of Permanent Magnet & Shunt Wound DC Motors Product Features: DC3R Enclosed Model with Door Keypad Dual voltage input switch selectable: 115 or 230 VAC Fused AC line input connections: L1 & L2 Armature voltage output switch selectable: 90 or 180 VDC Dual Voltage Field supply rated 1 amp continuous Tachometer feedback acceptable range of: 7 VDC/ 1000 to 50 VDC/1000 Speed regulation and range: - 0.1% speed regulation with tachometer feedback; 1.0% speed regulation with armature voltage feedback - 60:1 speed range with tachometer feedback Door mounted operator devices: - Power on/power off selector switch - Forward & reverse speed potentiometers for independent speed settings - NEMA 4X/12 membrane keypad & LED indicators lights for: forward, reverse, stop and jog Control speed from an isolated external reference: - This DC3R model requires an isolated analog reference source ±10 VDC, 0-10 VDC 115 VAC * Settable to < 200%, drive rated for 150% for 1 minute INSTRUCTION MANUAL D HP Rating 230 VAC Enclosure Type Inhibit circuit connection for interfacing to external control logic allows zero speed operation Limit switch input for cyclic forward/reverse operation including 4 selectable modes: - Half cycle with 2 switches, single cycle with 1 or 2 switches and continuous cycle between 2 switches Independent potentiometer adjustments for: - Minimum speed: 0-35% - Maximum speed: 0-100% - Forward jog speed - Reverse jog speed - Forward acceleration: sec. - Reverse acceleration: sec. - Forward torque limit: < 200% adj.* - Reverse torque limit: < 200% adj.* - Tachometer voltage: adj. - IR compensation: 0-15% - Deadband compensation: adj. - Limit switch dwell time: sec. Non-Isolated Controller Selection - DC3RD Model - 115/230 VAC, 1 Phase, 50/60 Hz Rated AC Line (Amps) DC Armature Voltage Rated Armature Current (Amps) 1/4 to 1/2 -- NEMA 4X/ to to /100 1/2 to NEMA 4X/ to to 10 50/ /2 to 1.0 NEMA 4X/ to to / to 2.0 NEMA 4X/ to to /200 Motor Field Voltage Model Number List DC3R-12D-4X-010-DN $525 D-90

13 DC3R Regenerative DC Drives DC3R-12D-4X-010-DN Dimensions AC Drives Analog DC Drives Digital DC Drives Options & Accessories DC Drives are included in the Modified Standard Drives Program. Please see page D-156 for more information about selecting and ordering modified standard drives. D-91 and Training Modified Standard V*S

14 DC3 DC Drives AC Drives NOTES Modified Standard V*S and Training Options & Accessories Digital DC Drives Analog DC Drives D-92

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