MANUAL FOR BREAKOUT BOARD HG06

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1 MANUAL FOR BREAKOUT BOARD HG06 INFORMATION IS SPECIFIC TO OUR PRODUCTS AND CAN CAUSE DAMAGE IF USED WITH NONE COMPATIBLE PRODUCTS SO PLEASE CHECK WITH YOUR SUPPLIER FOR COMPATIBILITY These drawings are supplied as a guide no guarantees are implied or given. Caution when wiring and check with a qualified professional if unsure. Documentation will be updated amended at the discretion of CNC4YOU Ltd. CNC4YOU LTD ALL RIGHTS RESERVED V1.00

2 MANUAL FOR BREAKOUT BOARD HG06 CATALOG BREAKOUT BOARD HG06 MANUAL 1. INTRODUCTION 2. OVERALL WIRING 3. CONNECTION FOR BREAKOUT BOARD TO STEPPER DRIVER 4. CONNECTION FOR LIMIT SWITCHS AND E-STOP SWITCH 5. CONNECTION FOR RELAY CONTROL PORT 6. OUTPUT DEFINITION FOR 25 PINS 7. MACH3 SOFTWARE SETTING AND APPLICATION DATA A. Mach3 software start up B. Mach3 software Basic setting for breakout board C. Mach3 software Basic setting for limit switch E. G code run example

3 1. FUNCTION INTRODUCTION This breakout board can be used to connect up to 5 Stepper Motors, or control 11 control output Lines. Standard parallel port with onboard noise suppression and buffering for newer Pc's. Including 5 input Lines, you can connect limit switch, E-Stop switch, reset etc. Including relay control, it can switch your spindle motor, coolant pump etc. Breakout board with built-in 5V regulator feeding 1Watt DC/DC converter (VCC) for 1000Volt isolation power supply. Input 7V - 38v power supply. You can use can use your regulated DC motor PSU if not exceeding 38 Volts. 2. OVERALL WIRING 7 to 38 Volts relay Spindle Switch

4 3. CONNECTION WAY FOR BREAKOUT BOARD AND STEPPER DRIVER common anode Use for our Stepper Driver Resistor R already built into our CW5045 Stepper Driver. common cathode

5 4. CONNECTION DIAGRAM FOR LIMIT SWITCH AND BREAKDOWN SWITCH Input port pins are opto isolated and use isolated 5 Volts (VCC) for up to 1000V isolation thus helping to protect your PC or control electronics. You can connect up to 5 lines with limit switches, emergency Stop switch, reset etc. you can connect sensors for robots etc. This is just an example of connection you can follow it or use your own circuit diagram. 5. CONNECTION WAY FOR RELAY CONTROL PORT Note: Relay can switch spindle motor or other devices. A maximum 277V AC or 125VAC can be switched.

6 6. OUTPUT DEFINE FOR 25 PINS Breakout board output signal define (This See it from computer) PIN1 PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8 PIN9 PIN10 EN CKA CWA CKB CWB CKC CWC CKD CWD IN1 All axis A axis enable enable A axis B axis direction pulse B axis Directio n C axis C axis pulse Directio n D axis pulse PIN11 PIN12 PIN13 PIN14 PIN15 PIN16 PIN17 PIN18~25 IN2 IN3 IN4 RLY IN4 CKE CWE GND Limit switch2 Limit switch3 Limit switch4 Delay control emergen E axis cy top pulse switch E axis ground direction VII. MACH3 SOFTWAY SETTING AND APPLICATION METHOD Mach3 software startup D axis Limit direction switch1 After install MACH3 software.will appear three UCS,check and open it. You will see below fig1

7 FIG1 Mach3 software Basic setting for breakout board

8 FIG 2 Opens under config menu PORT the &PINS menu see fig3 FIG3 See below circuit1.setting basic frequency,it effect motor s speed, for stepper motor,usually our setting 25000hz, see fig4 Fig 4

9 After setting circuit2 (see fig4),will appear below. we will setting direction and pulse see fig5 Fig5 After setting direction and pulse, check output signals, setting delay control see fig6 Fig6 c.mach3 software Basic setting for limit switch check input signals setting as below: see fig7

10 Fig7 emergency stop switch setting : meet urgent things.need emergency stop.we are make pin13 as emergency stop signal input. setting as fig8 e.g code run method see fig9,check and run G code menu FIG8

11 Fig9 Find the G code that of you need run. then open it. see fig10

12 After open the G code, you will see red RESET Button flashing on the screen Press reset using your mouse when steady state you are ready to start, if this is your first cut please set Z Axis well above your work piece and when you start cutting you will be what we term cutting air and gives you time to switch off if there is a problem. Press green Cycle Start to test your configuration, see fig11

13 Fig11 If you need handle controller, you can check the TAB on keypad,can open it.see fig12 FIG12

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