Pallet Changer PAL-TRANSFER

Transcription

1 Pallet changing Pallet Changer PAL-TRANSFER easy safe quick fully automated Special features The principle of our machine is sophisticated and allows all products to be re-palletised safely. Glasses, tubes, tins, boxes, ampoules, as well as big bags and sacks are changed over in any order. Your products are handled very carefully and gently with our pallet changer. The stack of goods is only burdened with its own weight. The goods are neither pushed nor pressed! The below layer cannot be damaged by faulty pallets either. In our prism-shaped tilting element the products will be realigned automatically. After the pallet changing procedure the products are standing again in an upright position as delivered. Overhangs of goods and/or pallet as well as a flush attachment of goods to pallet are transferred exactly or can be changed individually. We would like to emphasise out the safety-system of our pallet changer, consisting of a safety fence and safety light barrier, which protect the personnel and the machine effectively. The fully-automated operation of the pallet changer is activated by pressing the <Start>-button. The pallet swings downwards automatically, for easy exchange by hand or pallet truck. The two operation-periods of each 25 secondscan be used to proceed the workflow, like for example by removing foil, supplying pallets, scanning in the product data, etc..

2 It s a matter of principle The pallet changer PAL-TRANSFER enables transport pallets to be exchanged in one simple automated operation. All pallet formats can be handled in a reliable and timesaving fashion. Different stacks of goods can be repalletised in any order. The products are centred, as a complete stack, via their own weight and held safely by a prism-shaped tilting element. The goods are neither pushed nor pressed. The pallet changer PAL-TRANSFER is a single unit, which only requires a minimal amount of space. The stack of goods is lifted as a complete unit in a prism-shaped tilting element. The goods are laid down gently on the plates of the tilting element during the tilting process. In the position taken up after being tilted, at either a 90 or 120-degree angle, the goods are safely seated in the tilting element. A cover plate secures the top layer of the goods. The pallet is moved away from the goods horizontally. There is no risk of damage to the bottom layer of the goods due to faulty or damaged pallets. The pallet swings away in a downward motion and can easily be exchanged. The procedure for the new pallet takes place in reverse order. The pallet changing operation takes around 60 seconds.

3 Anwendungen Applications Pharmaceutical industry Replacing defective pallets Cleanliness in the hygiene-sensitive area by use of hygienic pallets Careful handling of ampullae, sacks, folding boxes, boxes, rolls of foil, etc. Foodstuffs industry Safeguarding hygienic standards Storage without defective pallets Efficient intralogistics also for use in deep freeze area to -30 Planning Comprehensive product solution for changing pallets For manual loading or integration into materials handling technology All pallet changers are available with mirror image layout Logistics Safeguarding pallet qualities Solution for multifarious customer requirements Organisation of pallet pools

4 Applications Pallet formats Wooden, plastic, aluminium, etc. Pallets Euro and industrial pallets chemical pallets CP 1/2 and 1/4 pallets Chep, Inka, non-returnable, ISO pallets North American inch formats Format change Euro on industrial pallets Euro- on 1/2 -, or 1/4 - pallets Also the other way round pallets in pairs Diversity of goods Careful treatment of packets, tins, glasses, bottles, boxes, etc. Secure handling of bulky and heavy big bags and sacks Stacks of goods of up to 1500 kg and a height of up to 2600 mm Alignment of goods Alignment of displaced stacks of goods through the prism-shaped tilting unit The pallet changer offers a variety of options for individually positioning the stack of goods on the new pallet

5 Advantages Protection of goods Safe and gentle of uptake of goods in the tilting unit Fixing by their own weight No damage to the goods in the lower layers Protection of the underside of goods The pallets are removed vertically from below the stack of goods No pushing, no pressing! No damage to the underside of goods! Level layers of goods Before tilting the goods, the pallet is pulled closely under the carrier plates When releasing and pivoting the pallet away, the layers of goods, like e.g. very low profile cartons, are held Positioning options Overhangs between pallet and goods are transferred precisely Centring of the goods on the pallet, flushness between goods and pallet The goods are placed on the new pallet in a pre-selected position

6 Manual loading PAL-TRANSFER PT the compact solution easy loading with hand pallet truck, forklift truck, etc user-friendly flexible sequence of products and definitions of a project Layout example PT 824: Also available as a mirror image version PT 825. required place while tilting procedure safety fence with a height of mm or stationary walls 2,90m required height of ceiling

7 Manual loading PAL-TRANSFER PT the all-round solution with loading-table several pallet sizes possible loading lengthwise and crosswise later intergration into a conveyor system possible Layout example PT 842: Also available as a mirror image version PT 843. Electro sensitive protective system (light barrier with 3 beams) required place while tilting procedure safety fence with a height of mm or stationary walls 3,70m required height of ceiling

8 Integration in conveyor systems Layout example of a Pallet Change Station magazin for pallet B Pallet Changer magazin for pallet A Control panel required place while tilting procedure safety fence with a height of mm

9 A selection of our references Pharmaceutical industry: Aspen GmbH Bad Oldesloe / Germany Almirall Hermal GmbH Reinbek b. Hamburg / Ger. Aventis Behring GmbH Marburg / Germany Aventis Pharma GmbH Frankfurt / Germany Behring AG Bern / Switzerland Beiersdorf AG Hamburg / Germany Boehringer Ingelheim Barcelona / Spain Boehringer Ingelheim KG Biberach a.d. Riss / Ger Braun Melsungen AG Melsungen / Germany Dental-Kosmetik GmbH Dresden/ Germany Desitin Arzneimittel GmbH Hamburg / Germany Essex Animal Health Friesoythe / Germany Fujisawa Deutschland GmbH München / Germany Hermes Arzneimittel lfratshausen / Germany Hermes Pharma GmbH Wolfsberg / Austria Krewel Meuselbach GmbH Eitorf und Gehren / Ger KVP GmbH / Bayer AG Kiel / Germany Merck KGaA Darmstadt / Germany Merckle / Ratiopharm Ulm und Blaubeuren / Ger Nattermann & Cie. GmbH Novartis Pharma GmbH Pfizer-Mack Pohl-Boskamp GmbH Salutas Pharma GmbH Köln / Germany Wehr / Baden / Germany Illertissen / Germany Hohenlockstedt / Germany Magdeburg und Barleben Sandoz Pharmaceuticals GmbH Gerlingen b. Stuttgart Schering GmbH Weimar / Germany Schwabe GmbH Karlsruhe / Germany Siemens & CoBad Ems / Germany Temmler Pharma GmbH Marburg / Germany Trommsdorff GmbH Alsdorf b. Aachen / Germany Weimer Pharma GmbH Rastatt / Germany

10 A selection of our references Foodstuffs industry: Arla-Milchverarbeitung Fredericia / Denmarc Emig GmbH Calvörde Findus Helsingborg / Sweden Krüger GmbH Bergisch Gladbach Lactoland Trockenmilchwerk Dülmen Nestlé Maggi Lüdinghausen und Singen Poppinga Käseservice Wittmund SuperGros A/S Denmarc Unilever Langnese Heppenheim Wiberg GmbH Freilassing Zentis GmbH Aachen Logistics: Coop Odense / Denmarc Dansk Supermarked Aarhus / Denmarc DHL Solutions Retail Unna JYSK A/S Uldum / Denmarc Logwin Solutions Fulfillment Heilbronn Lufthansa Catering Logistik Offenbach Migros Verteilzentrum Suhr / Switzerland NETTO A/S Køge / Denmarc Netto Supermarkt GmbH Wustermark / Berlin Rhenus Berlin / Germany Superfos AB Tenhult / Sweden For further information, pictures and videos please see Contact us Phone info@nortec-kiel.de