ENGEL training. More efficiency in injection moulding. be the first.

Transcription

1 ENGEL training More efficiency in injection moulding. be the first.

2 More knowledge. More productivity. With ENGEL training. Enhanced product quality, more stable processes and boosted output with a maximum of good parts a thorough understanding of your injection moulding machine, your robot and the interaction of individual process steps enables you to get more out of your injection moulding system. ENGEL training assists you in achieving this goal with an extremely comprehensive programme of very practical training courses. This ranges from seminars and specialised workshops to certified training which can be tailored to your company's specific needs upon request. Whether for beginners or the more advanced ENGEL training will make you and your employees fit for the current injection moulding challenges. 2_ENGEL training ENGEL training_3

3 Standard and specialised seminars The seminar programme at a glance Standard seminars cover a large range of topics on operation, maintenance and process technology. The following pages provide an overview of the training modules. Specialised seminars are tailor-made to reflect the customer's individual requirements and are also available for older or custom-built machines on your premises, using your own machines, or thanks to the ENGEL e-trainer live directly via the Internet. SEMINAR OPERATING AND PROCESS ENGINEERING LEVEL I SEMINAR MAINTENANCE LEVEL I ENGEL Process engineering Technology plastic basics (TPB) Basic knowledge about plastics technology for injection moulders 16 ENGEL operator maintenance (EOM) Operating ENGEL injection moulding machines for maintenance staff 12 SEMINAR OPERATING AND PROCESS ENGINEERING LEVEL II SEMINAR MAINTENANCE LEVEL II ENGEL Operation ENGEL operator basics (EOB) Basic skills for operating ENGEL injection moulding machines 10 ENGEL control basics (ECB) Basic knowledge of control technology and engineering 12 ENGEL maintenance victory (EMV) Maintenance of ENGEL injection moulding machines up to a clamping force of 5000 kn 15 ENGEL hydraulic basics (EHB) Basic knowledge of hydraulic components 14 SEMINAR OPERATING AND PROCESS ENGINEERING LEVEL III SEMINAR MAINTENANCE LEVEL III ENGEL Operation ENGEL Operation ENGEL Process engineering ENGEL Process engineering ENGEL Process engineering ENGEL operator advanced (EOA) Operating ENGEL injection moulding machines for advanced users 10 ENGEL robotics basics (ERB) Basic skills for operating ENGEL viper robots 11 Technology plastic advanced (TPA) Identifying and correcting surface and injection errors 16 Technology mould proving (TMP) Systematic mould trials and proving 17 Technology process and quality control (TPQ) Quality assurance in injection moulding 17 ENGEL control victory (ECV) Control technology and engineering for ENGEL injection moulding machines up to a clamping force of 5000 kn for advanced users 13 ENGEL electrical machines (EEM) Control technology and engineering and maintenance of all-electric ENGEL injection moulding machines 13 ENGEL robotics control (ERC) Control technology and maintenance of ENGEL viper robots 14 ENGEL hydraulic advanced (EHA) Hydraulic systems on ENGEL injection moulding machines up to a clamping force of 5000 kn for advanced users 15 SEMINAR LEVEL IV ENGEL Operation ENGEL robotics advanced (ERA) Operating ENGEL viper robots for advanced users 11 ENGEL e-training ONLINE TRAINING e-trainer live customer-specific topics 08 SEMINAR LEVEL V e-learning platform various packages 09 ENGEL Operation ENGEL robotics six axis (ERS) Operating ENGEL easix robots 11 4_ENGEL training ENGEL training_5

4 C TRAINING CERTIFIED CENTRE Modular and compact Fast track learning! The modules of the ENGEL seminar programme take a maximum of three days. Due to that it is ensured that participants can absorb and implement the skills communicated to them. Depending on previous knowledge, seminars are available for beginners, advanced learners, or experts. Small groups. Big effect. The groups are typically restricted to a maximum of eight participants; this gives trainers the ability to adapt to individual needs and thus give each participant the optimal assistance. This in turn ensures an ideal learning pace and a personal atmosphere in which participants can learn more effectively. Registrations for seminars are dealt with on a first come, first served basis. Hands-on: Practice on the machine and the PC Hands-on exercises on state-of-art injection moulding machines are an important part of our training program. The theoretical knowledge taught at the ENGEL Training Centre is immediately put into practice on real machines, helping to reinforce acquired skills. Certified learning success: the respected "Certified Training" certificate It is becoming increasingly important for training participants to receive objective feedback on how much knowledge has actually been conveyed. This explains why ENGEL offers final exams for all regular courses worldwide. Upon passing the exam, participants receive the "Certified Training" certificate which is recognized throughout the industry as confirming successful qualification. C CERTIFIED TRAINING C CerTified Training Herr Anton Langstätter hat die Abschlussprüfung des Spezialseminars Einrichten und Bedienen von ENGEL MUCELL Spritzgießmaschinen CC200 vom 04. April 2011 bis 05. April 2011 Basiswissen über Steuerungs- und Regelungstechnik von ENGEL Spritzgießmaschinen Additionally, injection moulding skills can be practised on a PC with the ENGEL e-trainer. For more details on the ENGEL e-trainer, see the next page. erfolgreich absolviert Schwertberg, Mai 2011 Robert Brandstetter Leitung ENGEL Training Centre Austria ENGEL AUSTRIA GmbH A-4311 Schwertberg tel: +43 (0) fax: +43 (0) sales@engel.at Highest quality level for trainers and training centres Worldwide. International companies benefit from the global presence of ENGEL training centres. Thanks to our sophisticated quality assurance system, ENGEL guarantees a uniformly high standard of our training programmes worldwide. This applies to both the trainers and the training centres. Ongoing training is the key to ensuring that trainers can offer a consistently high level of quality: ENGEL trainers keep on top of the latest technological advances thanks to workshops with the development department and product management and at train-the-trainer seminars. And: We make training success measurable. For this reason, the trainers themselves undergo regular testing to assess their knowledge levels. A sophisticated quality assurance system ensures top quality standards at all training centres around the world. The Certified Training Centre logo documents this claim and confirms that the respective training centre has successfully participated in regular auditing and certification processes. Specific training for your company. On your premises if so desired. Are you looking to introduce training that is precisely tailored to your company's needs in the scope of your staff development program? We would be pleased to help you develop individual training plans. We start by collaborating in defining the target groups and then move on to test your staff's knowledge base. You determine the time, place, content and scope of the training. On request, specialized seminars can also be held on your premises, using your machines, your moulds and your peripheral technology. This saves travel time and expenses for your staff. be the first. The benefits 6_ENGEL training

5 e-training ENGEL e-training ENGEL e-trainer Developed for the CC200 generation of control units, the ENGEL e-trainer provides a unique injection moulding machine simulation on a CD and has established itself as a state-of-art component complementing the ENGEL training concept. ENGEL e-trainer can not and is not intended to replace the trainer, but it is a useful supplement. ENGEL e-trainer live ENGEL also offers seminars via the Internet. This saves travelling expenses and time. Each training session can be stored on disk and repeated as individual need arises. The participants can easily link up with trainers via their PCs and the Internet. ENGEL e-learning platform The new independence in learning and training ENGEL has bundled the versatile know-how of our experts and trainers and already made it accessible to our staff on the ENGEL e-learning platform. This well-proven online knowledge management system is now available worldwide, providing access to the information under the headings of first steps, competence assessment and standard seminars for all interested parties: simply request your access code and you can benefit from the comprehensive ENGEL know-how and professional ENGEL competency checks. Please turn to your local training centre or contact e-learning-support@engelglobal.com directly for details. As in a dry cycle, users can set up and operate a machine with an ENGEL CC200 control unit. Seminar participants can experiment with and learn on the injection moulding machine at their own pace, in an intuitive manner and realistically, but without any risk. The ENGEL e-trainer eliminates anxiety related to the use of expensive machinery not only for inexperienced users. Even fatal operator errors can do no damage to the virtual machine. This machine simulator depicts the complete ENGEL machine control unit on the PC screen as well as every movement that results from operator input. This frees up time on the real machine for even more practical exercises. The benefits The ENGEL e-learning platform includes this content: Basic skills in German/English Training manuals in German/English Knowledge testing with analysis option (both structured according to the ENGEL seminar programme) Customer-specific and global content Access at any time, like to a website Individual learning speed The ENGEL e-learning platform provides these benefits: Maximum flexibility Very user friendly Uniform level of competency for all staff More motivation Saves travel expenses Perfect knowledge management Compact ENGEL know-how accessible at any time The ENGEL e-learning platform access packages Single Access: Access permission for the released platform content for individual employees for one month. Company Access: Unrestricted use of the released platform content for all authorised staff in the company for one year. Please note: All e-training content is offered as a supplement to and not a replacement for personally attending classroom training. ENGEL training_9

6 ENGEL Operation Operation ENGEL robotics basics (ERB) Basic skills for operating ENGEL viper robots Basic operating skills for ENGEL viper robot systems. After the seminar, participants will be familiar with the mechanical design and the controls and capable of setting up and using standard programs. Design of the robot system Work area setup Function, operation, standard programs Interpreting error messages Setting up standard programs under production conditions Staff involved in setting up and operating machines ENGEL robotics advanced (ERA) Operating ENGEL viper robots for advanced users Advanced operating skills for the ENGEL viper robot systems. After the seminar, participants will be capable of programming ENGEL viper robot systems and also of quickly and effectively changing or adapting various sequences. Work area setup Sequence editor basics Explanation of ENGEL standard sequences Creating various program sequences Duration of seminar: 3 days Advanced operating staff: staff involved in setting up and operating machines, sampling staff, application technicians ENGEL operator basics (EOB) Basic skills for operating ENGEL injection moulding machines After the seminar the participants will be capable of operating and setting up the clamping and injection units of ENGEL injection moulding machines. Participants will be able to perform setup operations and adjust production settings autonomously and effectively, taking ENGEL specific controls into consideration. Design of an injection moulding machine Design and operation of the machine control unit Design and settings of the clamping unit Design and settings of the injection unit Error messages Settings Test injections Simulation of error messages ENGEL operator advanced (EOA) Operating ENGEL injection moulding machines for advanced users Perfecting operating skills for ENGEL injection moulding machines. After the seminar, participants will be able to set up more complex sequences quickly and effectively, and perform production and quality optimisation. Quality assurance programmes (ENGEL micrograph, ENGEL microplast) ENGEL autoprotect Freely programmable machine sequence Setting up freely programmable sequence Operating the programs under production conditions Basic knowledge of injection moulding machines, seminar EOB ENGEL robotics six axis (ERS) Operating ENGEL easix robots Operating ENGEL easix robot systems. After the seminar, the participants will be familiar with the design and coordinate systems as well as operation and programming the six-axis robot. More complex program sequences can be created and adapted based on this knowledge. Design of the robot Sequence editor Coordinate systems Practical exercises Duration of seminar: 3 days Good working knowledge of ENGEL viper robots, seminar ERB Staff involved in setting up and operating machines Advanced operating staff: staff involved in setting up and operating machines, sampling staff, application technicians Advanced operating staff, staff involved in setting up and operating machines, sampling staff, foremen Basic knowledge of the injection moulding process, seminar TPB Good knowledge of the injection moulding process and machine operation, seminar EOB Good working knowledge of sequence programming, seminar ERA 10_ENGEL training ENGEL training_11

7 Maintenance ENGEL operator maintenance (EOM) Operating ENGEL injection moulding machines for maintenance staff ENGEL control basics (ECB) Basic knowledge of control technology and engineering for ENGEL injection moulding machines ENGEL control victory (ECV) Control technology and engineering for ENGEL injection moulding machines up to a clamping force of 5000 kn for advanced users ENGEL electrical machine (EEM) Control technology and engineering and maintenance for all-electric ENGEL injection moulding machines The participants will understand the basic sequences in the injection moulding process. They will learn and understand the technical terms used in plastics engineering (mould protection, holding pressure, back pressure, etc.). They will be able to more easily assess the consequences of their actions. They will be able to change and check targeted and actual value settings for troubleshooting purposes. Maintenance staff will be able to perform manual functions and run a dry cycle autonomously after consulting with commissioning staff. Basic knowledge of injection moulding technology Design and function of an injection moulding machine The injection moulding process and its technical terms (mould protection, switchover point, etc.) Design, operation and setup of the ENGEL control unit Working with the injection moulding machine's comprehensive help functions Basic injection moulding machine set up with a trial injection Duration of seminar: 1 day Maintenance and repair staff for mechanical and electrical systems Effective performance of maintenance tasks as well as quick troubleshooting and error correction. After the seminar, participants will be familiar with the control elements and their functions, and be capable of performing troubleshooting procedures in the electrical system. Interpreting a circuit diagram Explanation of the electrical monitoring circuits System design of the machine control unit Electronics modules, troubleshooting tools Error messages and correcting errors Troubleshooting Replacing components Loading software updates Calibrating stroke transducers Maintenance and repair staff for electrical and electronic systems Good working knowledge of electrical technology and machine operation, seminar EOM Effective execution of maintenance work as well as quick troubleshooting and error correction. After the seminar, the participant will be familiar with the control technology and engineering and is capable of calibrating and adjusting the closed loop controls. Valve and pump functions EHV pump closed loop control Heating closed loop control Adjusting the pump control Optimising the heating control Duration of seminar: 1 day Maintenance and repair staff for electrical and electronic systems Good working knowledge of electrical technology and machine operation, seminars EOM and ECB After the seminar, participants will be familiar with the design of all-electric injection moulding machines and have mastered the functions of the drive, sensor and electrical systems. To increase machine availability, participants can perform preventive maintenance work on the machine and safety equipment. Design of the machine and drive systems Replacing control components Calibrating motors and sensors Mechanical maintenance Testing safety equipment Practical exercises Maintenance and repair staff for electrical, electronic and mechanical systems Good working knowledge of electrical technology and machine operation, seminars EOM and ECB None 12_ENGEL training ENGEL training_13

8 Effective and quick recognition as well as elimination of hydraulic problems. After the seminar, the participants will understand the hydraulic system and its functional sequences as well as troubleshooting procedures. Design of the EHV and servohydraulic system Interpreting hydraulics schematics Component functions Possible hydraulic system malfunctions and how to remedy them Troubleshooting Adjustments on the machine Duration of seminar: 1 day Maintenance and repair staff ENGEL hydraulic advanced (EHA) Hydraulic systems on ENGEL injection moulding machines up to a clamping force of 5000 kn for advanced users Good working knowledge of hydraulic components and machine operation, seminars EOM and EHB Executing preventive measures to increase machine availability. After the seminar, participants will be familiar with the mechanical design of the injection moulding machine and with regular maintenance for the machine and for the safety systems. Mechanical and hydraulic maintenance Error messages in the context of maintenance Checking safety systems Optimizing heating closed loop control Mechanical and hydraulic maintenance tasks Duration of seminar: 1 day Maintenance and repair staff ENGEL maintenance victory (EMV) Maintenance of ENGEL injection moulding machines up to a clamping force of 5000 kn Good working knowledge of machine operation, seminar EOM ENGEL robotics control (ERC) Control technology and maintenance of ENGEL viper robots ENGEL hydraulic basics (EHB) Basic knowledge of hydraulic components on ENGEL injection moulding machines Effective performance of maintenance tasks on ENGEL viper robot systems as well as quick troubleshooting and error correction. After the seminar, participants will be familiar with robot control elements and their functions, and with troubleshooting procedures. System components Control modules, drive calibration Robot setup Error messages and correcting errors Adjusting and calibrating Troubleshooting Maintenance and repair staff Good working knowledge of electrical technology and machine operations, seminars EOM and ECB Participants will acquire basic knowledge of hydraulics and prepare themselves for the EHA seminar. After the seminar, participants will be familiar with the functions of the individual hydraulic components on an ENGEL injection moulding machine. Basics of hydraulics Function of individual hydraulic components Getting to know a machine's hydraulic system Duration of seminar: 1 day Beginners, maintenance and repair staff Good working knowledge of machine operation, seminar EOM 14_ENGEL training ENGEL training_15

9 Process engineering ENGEL process engineering Technology mould proving (TMP) Systematic mould trials and proving This seminar teaches the steps required to set up moulds for production. Besides the fundamental mould data, the seminar focuses on finding and implementing the correct machine parameters depending on the mould and material deployed. The focus will be on process parameters and on optimising moulded part quality and the cycle time. Required components and initial information Material and mould preparation Finding basic settings Cycle and part optimisation under consideration of the influence of parameter changes on moulded part quality Advanced operating staff: staff involved in setting up and operating machines, sampling staff, application technicians Technology process and quality control (TPQ) Quality assurance at injection moulding This seminar teaches the steps required to achieve optimum quality assurance in injection moulding. After the seminar, participants will be able to perform process and sequence optimisations while taking quality assurance criteria into consideration. Participants are capable of using the required programs and understand qualityrelevant process data and their documentation. Strategies for optimising the injection moulding process Characteristics of moulded parts, machine optimisation and relevant process parameters Optimisation using ENGEL micrograph, EN- GEL microplast and ENGEL iq weight control Quality monitoring with ENGEL micrograph, process data graphics and process data protocols Optimisation and quality monitoring of an injection moulding process with ENGEL programs Technology plastic basics (TPB) Basic knowledge about plastics technology for injection moulders This seminar provides newcomers to the industry and career changers with the necessary tools to understand the injection moulding process. Besides theoretical explanations, participants will be introduced to the world of plastics and injection moulding technology in comprehensive practical exercises to prepare them thoroughly for working in the production of plastic components. Basic knowledge of plastics: structure and properties Basics of injection moulding technology: design and function of an injection moulding machine The injection moulding process: plasticizing, injection, pressures, cooling phase Advanced knowledge of plastics: processing characteristics Advanced principles of injection moulding technology: process setup, moulded part errors Technology plastic advanced (TPA) Identifying and correcting surface and injection errors To enable seminar participants to recognise and classify defects in injection moulded parts. They will be familiarised with the methods and steps required to rectify these defects. Identifying and correcting surface and injection defects Classification of defects Physical causes and remedial measures Practical exercises Experienced operating staff, quality assurance staff, sampling staff, foremen Good working knowledge of plastics and injection moulding technology, seminars TPB and EQB Good working knowledge of plastics and injection moulding technology, seminars TPB and EOB Foremen, heads of production, quality assurance staff, sampling staff Good working knowledge of plastics and injection moulding technology, seminars TPB, EOB and EOA Newcomers and career changers entering the plastics industry None 16_ENGEL training ENGEL training_17

10 Zertifizierungsstelle für Aus- und Weiterbildungsanbieter des Landes Niederösterreich Donau-Universität Krems Dr.-Karl-Dorrek-Str Krems Tel.: +43(0) Tel.: +43 (0) ENGEL Austria GmbH Abteilung Trainingszentrum Dr. Wolfgang Maresch Ludwig Engel Straße Schwertberg Ihr Ansuchen um Zertifizierung vom 07. Jänner 2010 Sehr geehrter Herr Dr. Maresch, wir freuen uns Ihnen mitteilen zu dürfen, dass Ihre Unterlagen den Kriterien der Zertifizierungsagentur CERT NÖ entsprechen. Mit heutigem Datum erfüllt Ihr Institut die Voraussetzung für die Vergabe der NÖ Bildungsförderung und wird auf unseren Vorschlag vom Land Niederösterreich in die Liste anerkannter Bildungsträger aufgenommen. Bitte beachten Sie, dass in regelmäßigen Abständen stichprobenmäßige Audits durchgeführt werden, bei denen auch Ihr Unternehmen einer Prüfung unterzogen werden kann. Darüber hinaus sind etwaige Veränderungen innerhalb Ihres Unternehmens der Donau-Universität Krems/CERT NÖ unverzüglich mitzuteilen; andernfalls kann die Zertifizierung mit sofortiger Wirkung widerrufen werden. Mit besten Grüßen aus Krems, Dr. in Ulrike Kastler Leitung CERT NÖ Donau-Universität Krems / /2010 If the seminar schedule and registration details are missing, please contact your local ENGEL representative Initiative Prize for Vocational Training. ENGEL's e-trainer was accoladed as one of the seven most innovative training concepts by the Otto-Wolff Foundation and DIHK, Germany's Assembly of Chambers of Industry and Commerce International German Training Prize Gold award for ENGEL's training philosophy from the BDVT (Berufsverband Deutscher Verkaufsförderer und Trainer e.v. Professional Association of Sales Promoters and Trainers in Germany) in the face of competition from many other international training concepts and 2010: ENGEL offers certified training. The high standard of training and quality established over many years was examined by external auditors and certification bodies for adult education. The positive results: IBE and CERT certification in Austria (2009/10) AZWV certification in Germany (2009). 2011/2015 Starting 2011: Worldwide roll-out of the ENGEL Training Centre certification. All ENGEL Training Centres are assessed and certified in line with a uniformly high standard. *) 2014: Ö-CERT certification of the ENGEL Austria GmbH Training Centre according article 15a of the Austrian Federal Constitutional Act. The Ö-CERT certification process created uniform national quality standards for educational programs in Austria and as such is of pioneering character in Europe. *) This certification is performed every three years at the ENGEL training centres worldwide. ENGEL training. A prize-winning concept. For detailed information about ENGEL training and to register for a seminar online, please visit: ENGEL training_19

11 /en/ENGEL training/ ENGEL training ENGEL AUSTRIA GmbH A-4311 Schwertberg Tel: +43 (0) Fax: +43 (0) sales@engel.at be the first.