Quality assurance in production and development

Transcription

1 Test engineering Quality assurance in production and development

2 Production The entire spectrum of test engineering and quality assurance 01

3 Production to perfection Berghof test engineering and quality assurance show their strengths wherever absolute precision is required. Whether in automobile production plants or in other sectors, Berghof provides the highest degree of perfection. Traditionally we are very strongly represented in the automobile sector, with the testing of car or commercial vehicle seats, of control panels and door panels, right through to electronic entry systems. The Berghof test systems are as flexible as our customers requirements. They encompass the entire spectrum of testing technology and quality assurance, starting with the manual work station and continuing via semi-automatic rotary transfer machines to fully automatic line-integrated test cells. This is where we adapt our facilities to our customers test requirements in a flexible way. Whether electric variables, force/path measurement or surface inspection is involved, our specialists check all our customers quality management requirements, providing our clients with advice, development, initial operation and service a one-stop solution. 01 Combination test bench for testing seating function and weight calibration 02 Test benches for door panels 03 Test: remote entry keys 04 Test: control panels

4 Development More flexibility, from development to endurance test 01 Mobile measuring tower for test cabins 02 Test console for generator regulators 03 Rear of a test cabinet for glow plugs 04 Test: kickback and chain braking time 05 Test: lateral channel blower 01

5 Conception plus vision Development and endurance test benches need to be as flexible as the testing tasks for which they are used. For this reason it is important to think beyond present requirements before the conception phase. We at Berghof are sensitive to limitations: we observe today s more restrictive environmental conditions and recognise trends in good time. Test assessments often lead directly to new demands for which we are well prepared. The high degree of versatility of our software reliably maps different measured quantities and a very wide variance. Our experienced engineers confront an ever-increasing variety of requirements with creative solutions and sustainable innovations.

6 Service concept We are accountable for safeguarding quality requirements Security with system The Berghof service concept supports operators with secure and simple operation of test systems. Comprehensive service and management tools simplify the work of maintenance and IT personnel. The efficient self-diagnosis of the test system targets errors and rectifies them immediately. Testing routines and information from logging files assist in the evaluation. Released in comprehensive checklists, the results can be directly deployed for further processing. The option of remote maintenance makes Berghof testing systems even securer. Our specialists make a direct connection to facilities all over the world in order to assist customers staff in analysing errors. In order that the various user groups like operators, service personnel, quality managers and IT employees can work even more efficiently we have structured the main menus so that they can be clearly and intuitively understood. User-orientated training for operating and service personnel ensures a speedy and secure handling of the various areas of the Berghof test system.

7 Precision, perfection, the detection of errors which others miss. Developing test systems that will still remain a benchmark tomorrow. This is what we can achieve and that is what we want. Berghof engineers are professionally experienced, dedicated, capable and keep an eye on costs. With first class maintenance and seamless service our project engineers ensure high degree of availability and process security. We put our comprehensive knowledge at the disposal of the employees of our customers in industrial engineering and quality management. The Berghof service concept The Berghof service concept Zero-error strategy Process security Simple human-machine interface Customer satisfaction High availability Exclusion of subjective decisions Data consistency Reduction of interference factors 01 Test kit for mobile use 02 Test dummy for error analysis 01 02

8 Technical data management Consistent data for controlled processes Control system Management Operate Order planning Observe Management of master data Plan Statistics Evaluate Create test sequences Technical data management Test sequences and procedures Reporting/evaluation Data logistics Data converter Data provision Distribution of measured values Buffering of measured values Measuring system Database connection Data compression Data filing Data logging Test procedures and sequences Data generation Transparency and availability Efficient test engineering requires technical data management that is equally efficient. Berghof technical data management safeguards data transparency, ensures its traceability and guarantees simple and reliable archiving. Test and production data can be accessed at any time, with the values generated retrievable for subsequent evaluation. In this way Berghof technical data management reduces the cost of possible data loss, thus saving a great deal of trouble and the expense of replacement. Comprehensive and user-friendly tools not only capture test data but also combine all the relevant information in a production line. Berghof Automationstechnik GmbH Eningen Site Harretstrasse Eningen Germany T F prozesstechnik@berghof.com /2D PI00, All rights reserved; subject to changes and errors, Printed in Germany