Improving Cable Repairs. Sean Kelly April 2015
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1 Improving Cable Repairs Sean Kelly April
2 2
3 What are offshore cable faults? 3
4 What are offshore cable faults? 4
5 1000km in >10m water depth 5
6 6
7
8 8
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10 Image is simplified & illustrative only
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12
13 13
14 What s involved in an offshore repair The outer layers have been removed from the cables, revealing the three power cores inside 14
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16 One particular joint design is shown there are minor variations between vendors
17
18
19
20 and cut away damaged or wet parts
21
22 One particular approach is shown here
23 23
24 The cost of the Moyle repair was 31.0m [two cables were repaired]. This cost is made up of 0.3m in fault location costs, 27.9m for repair, including vessel charter, 2.3m for insurance and 0.5m other costs. (Mutual Energy Annual Report 2012) 24 The cable between Guernsey and Jersey broke in April 2012 and was repaired in October at a cost of 8m, which the company said was "substantially covered by insurance". (BBC News. 7 August 2013)
25 14.0 What are offshore cable faults? Months out of service following fault on offshore transmission cable
26 26
27 Source: Poyry study for Ofegm Dec Arbitrage revenues for
28 28
29
30 Barge before conversion to repair role Barge after conversion to a repair vessel
31 31
32 It s arranging and waiting for a ship Example: a UK windfarm cable repair in 2014 Dec 2013 Fault 18 June 2014: Ndurance arrives at fault site 3 July 2014: Repaired
33 33
34 Co-operative repair agreements covering the world s oceans. One of these ( ACMA ) covers waters around UK 34
35 Club of 60+ telecom cable owners Has three telecom cable repair vessels permanently on charter Long-term contracts (not distress purchase): repairs much cheaper than for power cables 35
36 ACMA vessels are in port about ⅔ of time, awaiting callout to repair a fault. So ⅔ of the time vessel will mobilise within 24 hours. Telecom repairs typically take 2 weeks, so even if a repair is already being done when you need the vessel there is little waiting. 36 The ACMA repair vessel Wave Sentinel is based in the UK, at Portland near Weymouth Having a queue of repairs build up awaiting a vessel is very unusual.
37 37
38 Telecom cables are ~80% smaller, ~90% lighter than power cables.
39 Telecom cables are ~80% smaller, ~90% lighter than power cables. Solution: Repair vessel needs power cable handling equipment as well as telecom cable equipment. (The vessels themselves are quite large)
40 Telecom repair vessels designed to operate in >10m water depth. 70% in >10m depth 30% in <10m depth
41 Telecom repair vessels designed to operate in >10m water depth. 70% in >10m depth 30% in <10m depth Solution: None. Not all faults can be repaired. But most can.
42 Wind farm projects may lack spare cable or joints (even though industry as a whole is well supplied) Potential delays waiting for spares and/or OEM jointers.
43 Solution: in parallel with the vessel conversion develop a universal joint for kV cables allows repairs to be undertaken using spares from another project if necessary. Not reliant on OEM jointers.
44 44
45 Own 2 out of 3 ACMA vessels Have proposed conversion of their UK-based vessel Wave Sentinel What s involved in an offshore repair 45
46 46 Circa 8.5m to convert the Wave Sentinel to dualcapability (power and telecoms repairs).
47 The British power and gas regulator (Ofgem) is providing funding for vessel conversion and development of a universal joint Funding is from Ofgem Network Innovation Competition (NIC) programme British transmission cables must be able to join ACMA on same terms as telecom cables. * Refunded by Ofgem if project successful The same deal must be available to all British transmission cables
48
49 For further information: Sean Kelly
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