T46 PlantPAx Physical Infrastructure: Virtualized Micro Data Center Case Study November 08, 2012
1. Why use virtualization in manufacturing? 2. PlantPAx virtualization 3. Physical Infrastructure: Best Practices 4. Physical Infrastructure: Integrated Solutions 5. Carotek Process Training Unit Case Study 6. Roadmap and Tools to Succeed
3 Virtualization for Process Plants Game changer: Increase availability while reducing TCO! Chris Di Biase Rockwell Automation, Network and Security Services
What is virtualization?
Issues faced everyday
Benefits of Virtualization
High Availability!
Process Systems Today
Now virtualized!
Physical Infrastructure: Best Practices Integrated Solutions enable customers to grow their business fast and reliably! Jason Campbell Panduit Corp, Technical Systems Engineer 10
Key Physical Infrastructure concerns when Virtualizing Consolidating infrastructure means you need to get the details right! -Thermal considerations - Cable management - Grounding/Bonding - Physical security / Identification - Connectivity and structured cabling designs for Fiber/Copper Important to take an architecture view to succeed with your virtualization project leverage partners to address complete solution.
What can go wrong? Downtime Security lapses Performance degradation
Bad examples 13 Cables coming into the cabinet are coiled and laying on top of the cabinet. Cables no longer being used are identified by tying them in a knot. No Patchfield is used for cables connected to the switches. Equipment resting on the equipment below it with no support provided. Some cables are identified with a marker. Most not identified at all.
Plantwide EtherNet/IP Ecosystem - Overview Plantwide EtherNet/IP Ecosystem - Design and Deployment IT Convergence Leader in Industrial Network Infrastructure Network Testing, Verification & Troubleshooting Tools Because Infrastructure Matters Successful Network Convergence Requires Partner Collaboration Simplification Innovation The Established #1 Industrial Ethernet Physical Layer Infrastructure http://www.ethernetippartners.net/
Use Validated Building Blocks Physical Layer Design Considerations Control Network Panel Zone Solutions Enclosure Mitigate Building Simplifying Micro EMI Block Data network Center noise for risk, Robust, save Building infrastructure from space Secure, Block and optimize Scalable for Enterprise EtherNet/IP Network to Plant-Floor Enterprise connectivity Distribution Convergence to Plant Leverage Reference Architecture & Validated Building Blocks to Speed Deployment and Reduce Risks
Zone Enclosures Optimized for Stratix Physical Layer Design Considerations Integrated Solution for Stratix 8300, 8000 and new 5700 switches Robust, Secure, Thermally tested Save time/cost/risk: Convergence point: Plant-floor controls system engineer and IT network engineer UL508, CE rated 3 Sizes Solution contains all required hardware: fully integrated, tested and documented.
Integrated Solution: PlantPAx Appliance PlantPAx Virtualized System PlantPAx System Micro Data Center Cisco Catalyst 3750 switches Virtualized environment for running PlantPAx software o (6) physical servers Storage: From EMC 2 Panduit Optimized Physical Infrastructure Thermally tested 24 RU Cabinet Power Outlet Units Cable Management Grounding/Bonding Solution contains all required hardware & software; fully integrated, tested and documented. PlantPAx Virtualized Solution delivered to customer ready to deploy in manufacturing
Panduit Micro Data Center Video (Youtube)
Process Training Unit: Virtualized Micro Data Center Game changer: Increase availability while reducing TCO! Deryl Bell, Matt Goyak, Carotek, Inc, 24
Power The Power of Solutions!
The Power of Solutions! Electrical Shop: 1. Authorized Systems Integrator for Rockwell Automation. 2. 15,000 square foot facility. 3. 5-ton overhead crane. 4. Clean Room area for software development and testing. 5. Repair, calibration, and testing area for instrumentation. 6. Certified UL and CSA approved shop.
The Power of Solutions! Mechanical Shop: 1. 36,000 square foot facility. 2. 25 & 10 ton overhead cranes. 3. ASME Section IX & AWS D1.1, D1.6 code welding. 4. Fabrication to ASME B31.1 & B31.3. 5. Gauge and seal testing and assembly station. 6. Complete systems check-out and testing capabilities. 7. Paint spray booth; 16 x16 x36 8. Drive-in and Pull-up docks.
PTU - Process Training Unit A PTU is a miniplant where students can explore concepts in action with Endress+Hauser instrumentation, the Rockwell Automation PlantPAx process automation system, and Panduit s Micro Data Center.
Copyright 2008 Rockwell Automation, Inc., {Insert Partner Name}. All rights reserved. 29
PTU - Process Training Unit Hands-on learning: 1. A fully functional Mini Process Plant combined with classroom education. 2. Designed to teach fundamental, theoretical, and practical knowledge of instrumentation with an emphasis on service & maintenance. 3. Features over 90 field instruments communicating via Ethernet IP, Hart, ProfibusPA, and Foundation Fieldbus. 4. Contains the latest in On/Off, Control Valves & Pump technology. 5. PTU is controlled by a Rockwell PlantPAx process automation system. 6. Qualifies for Professional Development Hours (PDH s).
Process Integration Customer challenges - Limited capital budgets & IT resources. - Legacy software and infrastructure. - Inadequate or out-dated plant standards. How virtualization helps us help our customers: - Permits quick development, testing and deployment across multiple hardware & software platforms. - Allows for scalability. - Eases the management & support of multiple software versions across different operating systems. - Provides a cost effective redundant solution.
Process Integration Case Study Energy Industry Crude Gathering - Four (4) unique operating systems at terminals scattered across three (3) states. - Limited capital for new hardware. How virtualization was applied: - SCADA, Historian, SQL Server, and POS systems were consolidated on a single IT resource. - Development and testing took place on virtualized systems. - Software solutions were easily scaled up as the system quadrupled in size.
Process Integration Case Study Food and Beverage Industry - Distillery - New construction. - Latest technologies were utilized. How virtualization was applied: - SQL Server 2008, FactoryTalk View SE Server, View Point, Vantage Point, Historian, and Maintenance/Engineering systems were consolidated on a single IT resource. - Software solutions were easily scaled up as the system eventually doubled in size. - Disaster recovery following a hurricane event.
Process Training Unit: PlantPAx PlantPAx Virtualized environment - Speed Deployment and High Availability Robust Physical Infrastructure: Cable Management Grounding/Bonding Fiber, Copper Connectivity Physical Security Identification Power Outlet Units
Summary
Benefits of Virtualization
Learn More Carotek Process Training Unit Training classes Process Summits http://www.carotek.com/carotek_ptu/processtrainingunit.htm Rockwell Automation PlantPAx Appliances Network and Security Services www.rockwellautomation.com/plantpax www.rockwellautomation.com/ Panduit Physical Infrastructure solutions and services System Integrator Partner program Panduit Certified Installers www.panduit.com/ia