Rapid Prototyping: Leapfrogging into Military Utility



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Headquarters U.S. Air Force I n t e g r i t y - S e r v i c e - E x c e l l e n c e Rapid Prototyping: Leapfrogging into Military Utility Mr. Randy Walden Air Force Rapid Capabilities Office (SAF/RCO) 9 th Annual NDIA Science & Engineering Technology Conference 16 April 2008 NDIA 2008 Walden-Rapid Prototyping - 1

Rapid Prototyping Needed Force Protection (e.g., IEDs) Homeland Defense concerns Faster evolution of traditional threats Asymmetric threat has a very short timeline for change COTS timeline available to threats WWW used by threat DoD Acquisition has relatively long timeline Limited access to COTS Budget process is multi-year Complex systems stress definition of requirements/architecture Requirement trade-offs delay system Only as fast as slowest element NDIA 2008 Walden-Rapid Prototyping - 2 2

SAF/RCO Rapid Prototyping Objectives Rapidly develop new capabilities to counter the increasing pace of threat evolution Improve acquisition process; facilitate faster transition of S&T to warfighter Realistic definition of requirements & architectures for complex problems; prototype to innovate Enablers Mindset: acceptance of 80% solution Team: leadership support, warfighter involvement, A-team executing Investments for the future: open architectures, etc. Experience: practice to improve NDIA 2008 Walden-Rapid Prototyping - 3 3

Rapid Prototyping in Commercial Industry A tool for rapid design & manufacturing A way to rapidly get products to market A way to innovate Not a new idea; approaches well established in commercial industry NDIA 2008 Walden-Rapid Prototyping - 4 4

Outline Motivation / Objectives Air Force Rapid Capabilities Office Rapid Prototyping Rapid capability development examples Enablers to rapid development Prototyping to innovate Summary NDIA 2008 Walden-Rapid Prototyping - 5 5

Air Force Rapid Capabilities Office Established April 2003 Mission: Expedite development and fielding of select DoD systems Leveraging defense wide technology development efforts and existing operational capabilities Reports directly to Board of Directors SecAF, CSAF, SAF/AQ, and USD(AT&L) chairs Responds to Combat Air Force (CAF) and Combatant Command (COCOM) requirements Rapid Prototyping Example: National Capital Region (NCR) IADS Enhanced Regional Situational Awareness (ERSA) Norwegian Advanced SAM System (NASAMS) NDIA 2008 Walden-Rapid Prototyping - 6 6

National Capital Region Airspace ADIZ Air Defense Identification Zone FRZ Flight-Restricted Zone IAD Dulles International Airport DCA Reagan National Airport ADW Andrews Air Force Base NDIA 2008 Walden-Rapid Prototyping - 7 7

National Capital Region Airspace 1300 beacon tracks within ADIZ for one hour time period ADIZ Air Defense Identification Zone FRZ Flight-Restricted Zone IAD Dulles International Airport DCA Reagan National Airport ADW Andrews Air Force Base NDIA 2008 Walden-Rapid Prototyping - 8 8

RCO Rapid Developments Enhanced Regional Situational Awareness (ERSA) Norwegian Advanced Surface to Air Missile System (NASAMS) Integrated air defense system for National Capital Region (NCR) in 2 years Operational for Jan 2005 Presidential Inauguration Developed and Fielded Tower Mounted Radars Aircraft ID Visual Warning Developed & integrated system into NCR IADS 9 months from Chairman JCS tasking to IOC NDIA 2008 Walden-Rapid Prototyping - 9 9

Rapid Prototyping Visual Warning System (VWS) Red Light Green Light Telescope & Optics HITACHI Visible Camera Infrared Camera Pedestal Visual Warning System developed by rapidly integrating COTS to create a new capability NDIA 2008 Walden-Rapid Prototyping - 10 10

Visual Warning System (VWS) Provide visual warning to errant pilots entering NCR airspace Eye safe system at aperture and beyond Precision pointing at single aircraft Special Flight Advisory has been published on meaning of lights Operational on 21 May 2005 Warning Sequence with translucent covers on Nighttime aircraft view from 3 nm, 28 Jan 05 NDIA 2008 Walden-Rapid Prototyping - 11 11

NORAD uses the Visible Warning System U. S. Capitol, 12 March 2008 A NORAD spokesman cites the use of the Visible Warning System NDIA 2008 Walden-Rapid Prototyping - 12 12

12 March 2008 Events ADIZ A Cessna 177 crosses the Air Defense Identification Zone (ADIZ) in violation of airspace rules Cessna 177 Violates Protected Airspace Leesburg FRZ Visible Warning System Used to Warn Cessna Pilot NORAD warns pilot using the Visible Warning System The Cessna is escorted to Leesburg Airport by F-16 interceptors National Airport Andrews AFB F-16 Fighters from Andrews AFB Coast Guard Helicopter from National Airport NDIA 2008 Walden-Rapid Prototyping - 13 13

NASAMS Integration Timeline FY04 FY05 A M J J A S O N D J F M Chairman JCS Direction AT&L funding Fire Control Cue Developed Integration with fire control unit Live Fire Tests Fire Distribution Center NORAD Validation and Acceptance Testing NASAMS IOC in NRC NASAMS developed, deployed and operational in nine months NDIA 2008 Walden-Rapid Prototyping - 14 14

Clear Charter with Clear Priorities NCR IADS Key Attributes for Rapid Fielding Schedule was #1; field ERSA by inauguration day 2005 (18 months) Senior DoD, Joint Staff, US Air Force, & US Army leadership buy-in Short chain of command facilitated quick decisions Small, Focused, Empowered Team; 5 Program Office, 7 Contractor, plus key external POC s Experienced, solution oriented, A-team type personnel QRC focus Long hours, 6 & 7 days/week were routine Recognition of Need for After-Fielding Clean Up Formalized needed leases and MOAs/MOUs Minor safety adds to installed equipment Long-term transition planning NDIA 2008 Walden-Rapid Prototyping - 15 15

Outline Motivation / Objectives Air Force Rapid Capabilities Office Rapid Prototyping Rapid capability development examples Enablers to rapid development Prototyping to innovate Summary NDIA 2008 Walden-Rapid Prototyping - 16 16

Enablers to Rapid Development Facilities Hardware / Software Enablers Office Building Office Building Shipping Shipping BC - 15/42 BC - 15/42 BC - 15/42 BC - 15/42 Rapid Innovation Cell User Connection Red Teaming Solution concepts Measurements Blue Team Process Assessment Effectiveness* Effectiveness* Low Low High High Likelihood Likelihood High High #1 #1 #14 #2 #14 #2 #13 #15 #13 #15 #3 #3 #16 #16 #12 #12 #17 #17 #4 #4 #19 #19 #5 #5 #18 #18 #6 #6 #10 #10 #11 #11 Low Low #7 #7 #9 #9 #8 #8 Critical Problems Assessment Prototyping Series of elements key to enabling rapid innovation, demonstration, prototyping, and fielding of critical military capabilities NDIA 2008 Walden-Rapid Prototyping - 17 17

Enablers to Rapid Development Facilities Hardware / Software Enablers Office Building Office Building Shipping Shipping BC - 15/42 BC - 15/42 BC - 15/42 BC - 15/42 User Connection Rapid Innovation Cell Open System Architectures Red Teaming Solution concepts Measurements Blue Team Process Assessment Effectiveness* Effectiveness* Low Low High High Likelihood Likelihood High High #1 #1 #14 #2 #14 #2 #13 #15 #13 #15 #3 #3 #16 #16 #12 #12 #17 #17 #4 #4 #19 #19 #5 #5 #18 #18 #6 #6 #10 #10 #11 #11 Low Low #7 #7 #9 #9 #8 #8 Critical Problems Assessment Prototyping Series of elements key to enabling rapid innovation, demonstration, prototyping, and fielding of critical military capabilities NDIA 2008 Walden-Rapid Prototyping - 18 18

Open System Architecture Advantages Commonality allows lower cost Plug and play pieces reusable from system to system Innovation enabler Allows entrance of smaller players, often with innovative ideas Rapid development & rapid upgrades Open design allows replacement of individual components Allows isolation of components that evolve technically at differing rates (e.g., rapid Moore s Law advance in computing) Upgrades vs. replace; more responsive to agile threats NDIA 2008 Walden-Rapid Prototyping - 19 19

Open Systems Support Leverage Adapt Strategy Design freeze Deployment 10,000 Processing Power 1000 100 10 1 0 5 10 15 Years Moore s Law COTS with portable software Custom Hardware Technology Refresh Leverage & adapt Good for rapidly changing technology Good for rapidly changing requirements Built-in refresh and improvements More difficult to manage Freeze & build Freezes technology and builds to fixed design Acceptable for slow moving technologies Requires stable requirements throughout lifecycle Easier to manage with current acquisition strategy Open Systems supports leverage and adapt strategy; allows DoD to leverage commercial industry s investment Continuous upgrade/refresh possible to meet evolving threats and obsolescence NDIA 2008 Walden-Rapid Prototyping - 20 20

OSA Sensor Control SOAs AESA Open Radar Middleware System RX/ Exciter Signal Processor Layered Open System Architecture Approach Control Processor Open AMRAAM System Open EW Sensor System OSA = Open System Architecture SOA = Service Oriented Architecture COI = Community Of Interest Avionics SOAs Multi-INT Centers Ground Station SOAs Global Network COI User SOAs Open Mission Computer C2 Services Intel User Open System Mass Storage Communications Middleware Other Sensor Adapters Global Information Grid (with NCES) Intel Sensor Adapters Comm Link (with Network Adapter) Data Link Comm Link (bridge to GIG) Exploitation App Open Display System ISR Tasking Federated Search Service Open Comm/Nav/ID Extend SOA Concepts Change with technology and readily add new capabilities NDIA 2008 Walden-Rapid Prototyping - 21 21

Outline Motivation / Objectives Air Force Rapid Capabilities Office Rapid Prototyping Rapid capability development examples Enablers to rapid development Prototyping to innovate Summary NDIA 2008 Walden-Rapid Prototyping - 22 22

Prototyping Facilitates Innovation It is far easier for [users] to articulate what they want by playing with prototypes than by enumerating requirements. Schrage, Michael, Serious Play: How the World s Best Companies Simulate to Innovate, Harvard Business School Press, December 1999. Key additional use of rapid prototyping is for innovation; simulate to innovate concept NDIA 2008 Walden-Rapid Prototyping - 23 23

Development Approaches Linear / Waterfall Approach Fixed Design Rapid Prototype Approach Inherent Feedback Problem Design Build Get user feedback Define requirements through play Use Use prototype to understand better approach Problem Understand problem Generate idea Prototype Build quick prototype Use Design Assumes design can be accomplished apriori No developer / user co-design Build prototypes to explore design approach Iterate based on user feedback; design influenced by user response NDIA 2008 Walden-Rapid Prototyping - 24 24

Prototype to Innovate National Capital Region IADS Touch Table X-37B Orbital Test Vehicle Integrated Air Defense for protection of the National Capital Region Vehicle for novel data extraction / representation and action Unmanned reusable vehicle test platform for new space technologies NDIA 2008 Walden-Rapid Prototyping - 25 25

Summary Rapid prototyping permits timely, cost effective military capability development Strongly motivated by increasing pace of threat cycle Air Force Rapid Capabilities Office (SAF/RCO) established to expedite development of selected DoD systems Number of successful projects (e.g., ERSA, NASAMS) Success of rapid developments dependent on variety of factors 80% solution mindset, strong team, enabling investments (e.g., Open system architectures) Additional rapid prototyping role in innovating new military capabilities Rapid prototyping cycle allows refinement of solution NDIA 2008 Walden-Rapid Prototyping - 26 26

Challenge to S&T Community Traditional S&T Gap still exists; greater warfighter interchange needed Apply rapid prototyping approach earlier in S&T development Early insertion of new technologies Faster innovation Discovery of new / advanced capabilities Mr. Randy Walden / (703)696-2407 / safcroworkflow@pentagon.af.mil NDIA 2008 Walden-Rapid Prototyping - 27 27