CLIQUEZ POUR MODIFIER PRESENTATION LE STYLE DU TITRE 2015 1
SUMMARY CLIQUEZ POUR MODIFIER LE STYLE DU TITRE I. Company Profile & References II. Products III. AFP process capabilities IV. Why choose Coriolis? V. Technical Center VI. Customer Service VII. Software VIII. Main Customers References IX. Contacts 2
Worldwide Leader for fiber placement robot & software Founded in 2001, French independent company, worldwide presence: - Headquarter in Lorient with production, engineering, customer support, software development, - Over 100 people, 4 subsidiaries (local presence) and 3 agents: I - COMPANY PROFILE 3
Several major aeronautical programs: I PROGRAM REFERENCES AIRBUS A320neo AIRBUS A350 XWB AIRBUS DS Ariane DASSAULT AVIATION Falcon 5X BOMBARDIER CSeries* IRKOUT MS21 Images provided courtesy of Bombardier Inc. and Dassault Aviation *Trademark of Bombardier Inc. or its subsidiaries 4
I CUSTOMERS REFERENCES 5
Fiber placement robot CLIQUEZ POUR MODIFIER LE STYLE DU TITRE FLEXIBLE TUBES ALLOWING HEAD MOVEMENT IN ALL DIRECTIONS II - PRODUCTS FAST AND AUTOMATED FEMALE OR MALE MOULD LOADING DEVICE COMPACT HEAD SINGLE TENSIONING DEVICE MULTIWINCH CREEL 6
II - PRODUCTS Cell architecture Siemens 840D Kuka Linear Axis Positioner FP Systems 1 x ¼ to 1 8 x ¼ 16 x ¼ Infra Red heating Laser heating Materials Thermoset Thermoplastic Dry fiber 7
Turn key flexible cell CLIQUEZ POUR MODIFIER LE STYLE DU TITRE II - PRODUCTS 8
Female layup with IR heating CLIQUEZ POUR MODIFIER LE STYLE DU TITRE III AFP PROCESS CAPABILITIES 9
Sandwich structures and steering capabilities III AFP PROCESS CAPABILITIES Lay up of 30 ramps Lay up of a Falcon nose cone 10
III AFP PROCESS CAPABILITIES Spar lay up capability with compacting device for sharp edges High compaction around the edge Can be adapted to a standard AFP head Permits ply drop-offs and ramps around the corner without manual intervention Increase productivity Patented system and dedicated software algorithms to compact fiber on the corner 11
PERFORMANCES CLIQUEZ POUR MODIFIER LE STYLE DU TITRE III AFP PROCESS CAPABILITIES SPECIFICATIONS Automatic cut and restart function for each fiber Maximal speed: 1 m/s Path repeatitivity: +/- 0.5 mm Cut and restart on the fly repeatitivity: +/- 2 mm at 0.5 m/s speed Programmable compacting force up to 1000 N for 16 x ¼ Programmable heating power: infrared or laser Friendly Human Machine Interface and full process traceability Minimum fiber length 90 mm 12
IV WHY CHOOSE CORIOLIS? Industrial production Its reliable and robust design meets the requirements of serial production where maintenance requirements are higher. Speed - It ensures high productivity due to the rapid movements and high acceleration of the fully exploited robot base due to the low weight and low inertia of the head. Precision The low weight of the head (60 kg), obtains a precision and layup repeatability meeting the requirements demanded from the aeronautic industry. Managed budget A ratio of quality/productivity/investment to a high level, thanks to the combination of the robotic base/process. Flexibility - They easily adapt to different geometries, different ranges. Compactness Enables the making of complex parts. Versatility It is suitable for industrial applications as well as for development centers, with the possibility of easily integrating numerous options. Know-how of more than ten years in the use of materials of the future dry fiber and thermoplastic. 13
V TECHNICAL CENTER CLIQUEZ POUR MODIFIER LE STYLE DU TITRE Expert team dedicated for composite development Confidential & clean area dedicated to customer composite part development Robotic cells 8 axes Kuka cell 16 fiber ¼'' 8 axes Siemens and Kuka cell 8 fiber ¼'' Processing dry fiber, thermoset and thermoplastic Out-source aerospace qualified suppliers Autoclave curing capabilities (up to 5 meter diameter) Non Destructive Inspection by Level 2 & 3 inspectors Carbon and resin tools for prototypes and production 14
VI CUSTOMER SERVICE Annual contract: preventive maintenance, hotline and dedicated spare parts stock Dedicated Service maintenance staff Remote service (machine & software) Machine designed with standard easy to change modules: o o Process: spool unit, sleeve, fixed & mobile head devices, creel cabinet, electrical process cabinet, air dryer Robotic: robot, rail, positioner, CNC 15
CADFIBER: Stand alone solution for composites manufacturing CLIQUEZ POUR MODIFIER LE STYLE DU TITRE VII SOFTWARE DESIGN Import of composites stacking Fiber simulation and analysis Advanced rosette for optimization MANUFACTURING Tape courses generation and analysis Advanced sectorization Tool path review and optimization Fiber export for structural analysis Export for laser projection MACHINE SIMULATION Robotic and machine tool simulation Simulation validation: bound, collision Post-processor 16
CATFIBER for CATIA and DELMIA V5/V6 VII SOFTWARE DESIGN for MANUFACTURING Embedded in CATIA Composites Design Productivity fiber analysis Optimization of fiber path AFP PROGRAMMING Tape courses generation and analysis Tool-path review Associativity with design Fiber export for structural analysis MACHINE SIMULATION Machine kinematics checks Post-processor NC code verification PLM integration of manufacturing data 17
VIII REFERENCES AIRBUS OPERATION : Proven productivity Up to 25 kg/h with 16 tows 18
AIRBUS DEFENSE AND SPACE VIII REFERENCES 19
BOMBARDIER: CSeries Aircraft AFT Fuselage VIII REFERENCES Images provided courtesy of Bombardier Inc. 20
IV - CONTACT ZA du Mourillon Rue Condorcet F-56530 QUEVEN Phone: +33 (0)2 97 59 94 98 Fax: +33 (0)2 97 59 90 24 Commercial M. Davy Leboucher Mobile: +33 (0)6 01 24 22 47 davy.leboucher@coriolis-composites.com Technical M. Alexandre Hamlyn Mobile: +33 (0)6 72 95 87 18 alexandre.hamlyn@coriolis-composites.com 21