Achieve energy efficiency without sacrificing performance Solutions for water treatment plants and pumping stations
Water: a resource too precious to waste Wherever you are around the globe, water has become a strategic resource. However, the specific challenges surrounding water stewardship and management vary from one country to another. Access to clean drinking water Water pollution and treatment Regulatory, environmental, and cost issues As a water manager, this challenging environment is further compounded by increasing pressure to: Reduce operating expenses Curb energy consumption Provide a reliable drinking water supply Bolster equipment safety Align processes with shifting regulations Ensure long-term effectiveness over the lifetime of your equipment 2
Schneider Electric offers you the flexible, efficient solutions you need to meet your local water management challenges, wherever you are around the globe. Smarter process control for increased energy efficiency Our solutions can help you cut your facility s operating expenses namely, energy bills while ensuring optimal reliability, availability, and safety. Building smart energy management systems through innovation EcoStruxure brings together five of Schneider Electric s flagship business lines under a single architecture. This innovative platform lets you build a unified environment for your energy, process and machine, server room, building system, and building access management needs. Built on open standards, EcoStruxure guarantees compatibility between major applications and facilitates the integration of third-party solutions. In short, EcoStruxure is a holistic, integrated architecture designed for the realities of today s digital economy. EcoStruxure integrates management of electrical distribution, motor and pump control, treatment, safety, and monitoring for optimized management across your entire infrastructure. EcoStruxure pulls in data like geographical limitations, asset-management needs, lab test results, customer interfaces, and energy supply so you can make smarter energy management decisions. x 2 Energy demand by 2050 : 2 Reduction in CO 2 emissions needed to curb climate change 3
> Cut operating expenses Better knowledge of your processes... Today s water market is characterised by increasing pressure on costs from both consumers and local governments. Responding to these demands while maintaining optimal productivity is a real challenge one that you can meet by fine tuning capacity. But first, you need to know exactly how your equipment is operating. Start by reviewing the strategic components of your processes Wherever you are, global energy management specialist Schneider Electric can assign a local services team to help you take a closer look at your processes and recommend measures to help you get the most out of your equipment. We start with a comprehensive audit of your electrical installation, motor and pump control systems, and processes to pinpoint specific areas for improvement. Then, we work with you to determine your energy consumption and carbon footprint targets and recommend the best way to achieve them. Our network of partners can also support you as you roll out open, flexible solutions capable of meeting your changing needs today and tomorrow. 4
...for optimal operation Fine tune process management with predictive control Aeration is the most energy-intensive component of the wastewater treatment process. And yet, traditional supervision systems are not sufficient to achieve real savings. An Advanced Process Control (APC) system can help change this by: - Combining process constraints and complex interactions between the different variables and actuators - Predicting the impact of disruptions on operation - Coordinating the movements of multiple actuators - Taking advantage of all opportunities to reach the equipment s full potential in terms of quality and efficiency. Core APC features are designed to substantially reduce process variability to optimize the working range and ensure compliance with regulatory and environmental requirements. More efficient operation also means substantially lower electrical consumption, which has a direct impact on your operating costs. up to 35% energy savings when you combine an audit with an APC system Predictive control activated Predictive control switched off On Off kwh 90.8 152.2 Energy savings 40% Visible results with a direct impact on your operating expenses 5
> Reduce energy consumption Improve local performance Producing quality water and running equipment 24 hours a day are energy-intensive activities. Your challenge: to guarantee quality service while minimizing operating expenses and reducing your carbon footprint. Get more out of your pumping stations Schneider Electric solutions are flexible enough to be adapted to any configuration and are designed to be duplicated across multiple sites. Our solutions are based on Schneider Electric s proven low- and medium-voltage electrical distribution equipment, software, and services plus variable speed drives and supervision systems for enhanced motor control. The goal is to optimize operation of your motors and pumps by fine-tuning start-up and working ranges. Not only do these improvements lengthen the lifetime of your equipment; they also ensure more energy-efficient operation. Return on investment < 2 years 6
...and get more out of the entire network Improve distribution network operation Your job is to provide water around the clock. And yet, you must also respond to challenges and constraints like incidents on the distribution network, water quality, and fluctuating energy costs. Our innovative software interfaces with your remote management applications to optimize hydraulics across the pumping and distribution network. The software calculates in real time the optimal configuration based on a comprehensive set of data that includes fluctuations in demand, disruptions or incidents, and energy consumption. The software also factors in utility rates, helping you smooth out consumption peaks, and monitors the energy-cost-to-pump-efficiency ratio, combining several pumping stations to increase yield. Real-time monitoring of network operations in accordance with forecasted performance This independent system responds to the requirements you set. It identifies disruptions and adjusts operation to reflect changing conditions, sending alerts so you can make the best possible decisions in the event of an incident. The benefits are clear in terms of energy savings, reduced operating costs, and improved quality of service to your customers. Operator management interface with detailed view of each part of the installation When used together, supervision systems, process optimization, and plant upgrades can help reduce operating costs by 20% Comprehensive reports and IS integration 7
> Guarantee a reliable drinking water supply Provide access to safe, clean water 8
...by preventing incidents before they happen You need real-time information on the status of your network so that you can correctly identify potential risks and take the necessary action. Remote management and smart data analysis can help you head off problems. Manage and monitor your stations remotely To manage your water distribution network effectively, real-time information and remote management capabilities are absolute necessities. Today s remote management solutions offer a broad range of features and are suitable for a wide variety of situations and environments. Schneider Electric is a global leader in remote management solutions, offering a comprehensive selection of equipment, software, and services with applications across many industries. Our solutions offer a full range of features: - Continuous measurement, recording, processing, and archiving of your plant or equipment operation data - Site-to-site communication via a supervision system or web-based service - Remote configuration, operation, and maintenance - Alerts to warn operators of any incidents. Supervise your distribution network to identify incidents and leaks Leaks and burst pipes are regular occurrences on any water distribution network. Not only are these incidents costly; they can also result in sometimes serious injuries or damage to property. The best way to deal with them is to prevent them from happening in the first place. Schneider Electric offers a solution capable of leveraging existing systems and measurements to predict incidents. Our software constantly filters and analyzes data from the remote management system and uses geographical location data to assess risk and help network operators make the right decisions. The solution is delivered as a web-based application and requires no installation of hardware or software. The system uses advanced algorithms to detect network anomalies, water loss and faulty equipment and send the appropriate alerts, including the exact location of the incident. The service is offered on a monthly subscription basis, so no initial investment is required. Remote management can substantially improve equipment operation by helping you: - Resolve incidents quickly for increased uptime - Adjust equipment performance to local needs - Coordinate multiple sites to meet demand - Respond to situations without sending personnel to the site. Remote management is the most effective way to improve performance while reducing operating expenses. Round out your remote management system with a tool capable of predicting incidents on your water distribution network 9
> Improve plant safety Stay in control of your facilities 10
...whatever happens Plant safety is something you can t afford to leave up to chance. Make supervision a key part of the process Video surveillance and presence detectors are nothing new in the water industry. Both techniques are frequently used for water treatment and production plants as well as on water distribution and collection networks. However, surveillance does have its limitations. Traditional surveillance systems cannot respond to break-ins, vandalism, or other malicious acts. Schneider Electric has developed an innovative solution to this problem. By integrating process management and security into a simple, automated system, operators gain access to real-time information and can respond right away to any security breaches. For example, if a pumping station is no longer functioning or suddenly presents a danger to people or property due to a malicious act, the operator can isolate the station immediately. Enterprise/ Business Operations Single or multi-sites Supervision & Control Devices Sensors & Actuators Energy Monitoring Circuit Breaker Energy Management Information System Protection Intelligent Power and Motor Control Centre Energy and Process Optimization Speed Drive Financial Information System Reporting Redundant System Servers Protection Relay and Connector UPS Operation Supervision Hot Standby Controllers Remote Input/Output Smart Instrumentation Engineering Station Plant Floor HMI Access Controllers Security Management Remote Power Monitoring General Process Control Pumping Plant Security Control Resource planning Asset Management Laboratory information EcoStruxure integrates safety into your process management system Badge Readers Network Video Recorder IP Cameras Combine supervision and video surveillance Video provides information that supervision systems cannot. By combining video surveillance with a supervision system you can optimize process management by: - Rapidly confirming any decisions to be made - Facilitating maintenance This can help substantially lower: - Operating expenses, by improving human ressources management - Capital expenditures, by replacing several control systems with a single system Process management system with integrated video surveillance 11
> Ensure the long-term effectiveness of your equipment Make the most of your facilities and equipment 12
with our services Whether you are looking to update your equipment, maintain optimal performance, gain a better understanding of how your energy costs are broken down, Schneider Electric works with you at every stage of your project, helping you train your personnel and achieve maximum productivity. Audit and consulting If you are looking to upgrade your equipment, we can audit your current systems and provide consulting services to help you make the best choices for your needs. Ensuring effective operations We can offer you tools and methods to facilitate troubleshooting and control of critical automation functions. The goal is to optimize your preventive maintenance and help you eliminate breakdowns and malfunctions on your communication networks, high-power drives, and process command-control systems. You receive a detailed audit report with our observations and recommendations. Upgrading your equipment > Feasibility studies: Our consultants help you assess your options, identify potential solutions, draw up the corresponding budgets, and estimate the time needed to implement the upgrades chosen. Our detailed, accurate troubleshooting, expert recommendations, and thorough feasibility studies give you total peace of mind as you move forward with your project. > Project management: Our consultants assist you with engineering and implementation of the chosen solutions. They provide support with: - Specifications (software standardization, architecture design) - Rollout and monitoring - Training your personnel. Improving energy efficiency Our comprehensive service lineup includes: - Energy management consulting - Demand response management - Energy efficiency service agreements - Remote supervision and control Measure & analyse Passive Energy Efficiency Fix the basics Active Energy Efficiency Optimize through automation & integrated control Monitor, maintain, improve 13
Maintenance contracts You need your equipment to operate effectively and reliably throughout its lifetime. Whether you opt for one of our packages or pick and choose your own combination of services, our maintenance contracts are designed to help you get the most out of your equipment. - Maintenance hotline with priority access to our expert support staff. - Software upgrades you can download online. - Spare parts from Schneider Electric stored at your facility or at our warehouses. - On-site response within the agreed-upon timeframe. - Product upgrades that go beyond simple maintenance, taking into account upcoming releases and leveraging the latest technological advances. Spare parts and repairs To run your plant effectively, your people need to be able to deal with breakdowns and malfunctions quickly and efficiently. We can help you minimize downtime by: - Supplying you (from our inventory) with tested, approved spare parts compatible with your equipment. - Repairing or refurbishing your equipment to like-new condition. - Performing standard exchanges for some parts. - Providing you (on a contract basis) with your own inventory of Schneider Electric-owned parts. > Eliminate risk due to obsolete equipment. > Avoid production shutdowns. > Control maintenance costs by optimizing your spare parts inventory. > Lengthen the lifetime of your equipment and maintain optimal performance. > Improve safety conditions. > Limit downtime thanks to access to our spare parts inventory. > Use original-manufacturer-quality spare parts. > Get preferred pricing on standard exchanges and defective-parts replacements. > Enjoy continued access to spare parts and repairs up to ten years after a part is discontinued. 30% of the cost of a liter of water is attributed to energy 14
Training To run your equipment effectively, your personnel must constantly adapt to the latest technologies, safety rules, and environmental regulations. Training is crucial to ensuring that your processes are safe and your equipment is being operated as intended. We offer a broad range of targeted training programs: - Training covering your specific equipment. - Competency-management services including individual training plans developed to ensure that each employee reaches his or her personal goals and can apply new skills on site. Five-year multi-plant modernization program Hungary Wherever you are, our proven global training network can help. > More than 50 training centers worldwide using the latest training methods. > Professional instructors with both industrial and classroom expertise. > A broad range of standard and custom training programs. > Training on site or at one of our centres. > Assistance developing your training program via our website, local training catalogues, and our network of specialists. This aging network of water treatment plants was no longer compliant with environmental and energy consumption standards. The operator was looking for solutions to optimize the 20-year-old facilities. > Our solution We provided comprehensive project management services that included: - Auditing the existing architectures at all five plants taking into account the new standards and requirements. - Preparing a migration plan. - Developing a communication system to be built by systems integrators. - Testing and validation for rollout at each facility. - Training maintenance personnel and providing 24-hour technical support. > Customer benefits - Reduced equipment downtime. - Attainment of energy and environmental targets. - Fast return on investment. - Increased performance and productivity. - On-deadline delivery. - A personalized schedule set according to your timeframe and budget. - A single contact for all your needs. 15
Schneider Electric Industries SAS Head Office 35, rue Joseph Monier - CS 30323 F92506 Rueil-Malmaison Cedex FRANCE www.schneider-electric.com Due to evolution of standards and equipment, characteristics indicated in texts and images in this document are binding only after confi rmation by our departments. Publication: Schneider Electric - Global Marketing Communications Strategy & Design Desigh: pemaco Photo: Stephen Denness/veer, Schneider Electric, S.Dottre/Andia, BEEE /shutterstock, Guillaume J. Plisson, Olivier Digoit/Andia, Andrey Kekyalyaynen /shutterstock Print: DIACED17101201EN ART.960526 03/2011