How To Maintain A Gardner Dianner Pump



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GARDNER DENVER 3-1-541 Rev D April, 2005 HD-2250 WELL SERVICE PUMP POWER END PARTS LIST ECN 1025185

MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER PARTS AND SUPPORT SERVICES Gardner Denver genuine pump parts, manufactured to design tolerances, are developed for optimum dependability. Design and material innovations are the result of years of experience with hundreds of different pump applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Gardner Denver supports your needs with these services: 1. Trained parts specialists to assist you in selecting the correct replacement parts. 2. Repair and maintenance kits designed with the necessary parts to simplify servicing your pump. Authorized service technicians are factory trained and skilled in pump maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services. For the location of your local authorized Gardner Denver distributor refer to the yellow pages of your directory or contact: Factory (Tulsa): Gardner Denver Well Servicing Pumps 4747 South 83 rd East Avenue Tulsa, Oklahoma 74145 Phone: (918) 664-1151 (800) 738-8099 Service Center (Odessa): Chaparral 2121 West 44 th Street Odessa, Tx 79768 Phone: (432) 366-5433 (800) 368-1134 Service Center (Ft. Worth): Geoquip 7533 Kathy Lane Ft. Worth, Texas 76126 Phone: (817) 249-6400 (800) 824-0271 Fax: (918) 664-6225 Fax: (432) 363-9940 Fax: (817) 249-6401 INSTRUCTION FOR ORDERING REPAIR PARTS When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the cylinder end of the frame (cradle area). All orders for Parts should be placed with the Tulsa Facility. Where NOT specified, quantity for parts required per pump unit is one (1); where more than one is required per unit, quantity is indicated in parenthesis. SPECIFY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS. To determine the Right Hand and Left Hand side of a pump, stand at the power end and look toward the fluid end. Right Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) & (LH), when appropriate. 3-1-541 Page 1

TABLE OF CONTENTS Maintain Pump Reliability and Performance with genuine Gardner Denver Parts and Support Services...1 Instructions for Ordering Repair Parts...1 Power End Assembly Illustration...3, 4, 5 Power End Assembly Parts List...6 Crankshaft Assembly...7 Connecting Rod Assembly...8 Lubrication Piping Group...9, 10 Gardner Denver Unit Record...Inside Back Cover 3-1-541 Page 2

Order by Part Number and Description. Reference Numbers are shown for your convenience only. POWER END ASSEMBLY 300THD810 3-1-541 Page 3

Order by Part Number and Description. Reference Numbers are shown for your convenience only. POWER END ASSEMBLY 300THD810 3-1-541 Page 4

Order by Part Number and Description. Reference Numbers are shown for your convenience only. POWER END ASSEMBLY 300THD810 3-1-541 Page 5

Order by Part Number and Description. Reference Numbers are shown for your convenience only. POWER END ASSEMBLY Ref. Ref. No. Name of Part Qty. Part No. No. Name of Part Qty. Part No. 1 Power Frame Housing 1 050200 2 Ring Snap Outer 8 053205 3 Set Screw-Bull Gear Key 2 26029 4 Gasket, Pony Rod Seal Retainer 3 065217 5 Pony rod Seal Retainer 3 066218 6 Wiper Pony Rod (Seal) Garlock 3 201OPB199 7 Capscrew 18 655EF060 8 Bronze Thrust Ring 2 068220 9 Capscrew, Brass Slotted Flush 16 029234 10 Set, Bull gear 6.353:1 1 302THD280 11 Capscrew 8 029235 12 Lockwasher 8 070222 13 Bull Gear Key 2 100033 14 Shim Pack, Bull Gear (.030) Shim 1 072224 (.020) Shim 1 072225 (.015) Shim 1 072226 (.010) Shim 1 102537 (.005) Shim 1 072228 15 Pinion Key 1 103125 16 Pinion Shaft, Splined (6.353:1) 1 300THD181 Pinion Shaft, Keyed (6.353:1) 1 301THD181 17 Bearing, Pinion 2 925SH01-13 18 Pinion Bearing Housing 2 054228 19 Capscrew 6 029236 20 Capscrew 6 029237 21 Shimpack, Pinion (.005) Shim 1 072231 (.010) Shim 1 100681 (.015) Shim 1 072232 (.030) Shim 1 072233 22 Stay Rod (Std 13 ) 12 300THD409 Stay Rod (Hvy Duty 13 ) 12 PP1000477 23 Hex Nut, Heavy 12 50AW55 24 Cover, Crosshead 1 075233 25 Inspection Covers 1 075234 26 Cover, Back Frame 3 300THD225 27 Gasket, Crosshead Cover 1 065237 28 Gasket, Inspection Cover 3 065238 29 Gasket, Back Frame Cover 3 065239 30 Pipe Plug 1 64AC5 31 Gasket, Gear Housing Cover 2 351662 32 Bolt, Hex Hd 206 75K48 33 Eyebolt 2 076243 34 Nozzle 2 082244 35 Pipe Plug 2 415649000 36 Retaining Ring Lock 8 3000-75 37 Plug, 4 Drain 1 078247 38 Capscrew 8 351742 39 Rotary Union Seal Carrier 2 342-A-75 40 Gasket, Seal Carrier, Rotary Union 2 565PN031 41 Seal, Rotary Union Oil 2 901SH02-13 43 Cover, Gear Inspection 2 075256 44 Gasket, Gear Inspection Cover 2 065257 45 Retainer, Pinion Shaft Retainer 1 300THD1148 46 Gasket, Pinion Seal Retainer 1 065259 47 Seal, Pinion 1 60G60 48 Cap, Breather ¾ NPI 1 081261 49 Cover, Breather Cap 2 075262 3-1-541 Page 6

Order by Part Number and Description. Reference Numbers are shown for your convenience only. CRANKSHAFT ASSEMBLY Ref. No. Name of Part Qty. Part. 1 Crankshaft 1 473PN15 2 Bearing, Main Roller 4 925SH01-12 3 D/Connecting Rod Bearing Housing 3 300THD006 4 Bearing, Connecting Rod 6 925PN002 5 Capscrew, D/Socket Hd 12 029230 6 Screw 1 300THD655 7 Stud 18 025230 8 Nut, Flex Loc, Full Ht Heavy Duty 18 026230 9 Retainer Ring (Inner) 8 926SH01-1 304THD810-A 3-1-541 Page 7

Order by Part Number and Description. Reference Numbers are shown for your convenience only. 301THD810 CONNECTING ROD ASSEMBLY Ref. No. Name of Part Qty. Part. 1 Connecting Rod 3 055208 2 Capscrew 12 2009617 3 Wrist Pin 3 058211 4 Crosshead 3 059213 5 Bearing, Thrust 3 057210 6 Retainer, Crosshead Bearing 3 086103 7 Capscrew 18 75LM126 8 Pony Rod (with OPI Clamp End) 3 063216 9 Bushing, Crosshead 6 056209 10 External Snap Ring 6 053207 11 Bolt, Ferry 12 580117 3-1-541 Page 8

Order by Part Number and Description. Reference Numbers are shown for your convenience only. LUBRICATION PIPING GROUP 302THD810 3-1-541 Page 9

Order by Part Number and Description. Reference Numbers are shown for your convenience only. LUBRICATION PIPING GROUP Ref. No. Name of Part Qty. Part. 1 Rotary Union 2 922PN01 2 Crankshaft Rotary Union Adapter 2 342-A-74 3 Capscrew 8 454VP034-006 4 O-Ring Rotary Union Seal 2 901SH05-223 5 Pipe Fitting, Nipple 2 63H11 6 Pipe Fitting, Coupling 4 64BK2 7 Pipe Fitting Reducing Tee (1 to ½ ) 2 082268 8 Pipe Bushing 15 082287 9 Pipe Fitting, Nipple 4 082271 10 Pipe Fitting, Adapter 4 29Z229 11 Pipe Fitting, Adapter 5 5018198 12 Hose Adapter, Male Connection 2 082274 13 Hose Adapter, Male Manifold Connection 9 082275 14 Pipe Plug 2 64AA5 15 Hose, PTFE and Stainless Steel (Crosshead) 3 082277 16 Hose, PTFE and Stainless Steel (Main Bearing) 4 082279 17 Hose, PTFE and Stainless Steel (Gear Nozzle) 2 082280 18 Hose, PTFE and Stainless Steel (Crankshaft) 2 082281 19 Pipe Plug 2 078248 3-1-541 Page 10

GARDNER DENVER UNIT RECORD The following unit identification plate is provided as a convenience to you, our valued Gardner Denver customer. Please take the time to copy all the information from the actual nameplate of your unit. The model number, date manufactured and serial number will be required when contacting the company or your distributor for information or replacement parts. 200OPA496

For additional information contact your local representative or Gardner Denver Inc. 4747 South 83 rd East Avenue, Tulsa, OK 74145 PH: (918) 664-1151, (800) 637-8099 FAX: (918) 664-6225 www.gardnerdenver.com Specifications subject to change without notice. Copyright 2001 Gardner Denver, Inc. Litho in U.S.A.