International Magazine for Industrial Furnaces Heat Treatment & Equipment 03 I 2016 ISSN 1611-616X Vulkan-Verlag www.heat-processing.com HK 2016 SPECIAL Page 41-74 Compact Forging Annealing Plant Two gas heated roller hearth furnaces in stackwise arrangement with integrated air quench are the compact line for forged parts; annealing for achieving specific grain structures. The line is designed for throughputs of 1.000 to 2.500 kg/h Benefits: n Less space requirements n Low energy consumption n Fully automatic operation n Flexible processing of parts n Quick change of recipes n Highly reproducible property of parts n Perfect process documentation Visit us at our stand in hall 4.1 A-080/C-089 to be informed in detail about the latest technological developments. LOI Thermprocess GmbH Am Lichtbogen 29-45141 Essen / Phone +49 (0)201 1891.1 - Fax +49 (0)201 1891.321 loi@tenova.com - www.tenova.com HK 2016 Read all about the upcoming Heat Treatment Congress HK 2016 Find out the latest news in the Product Preview HK 2016 All companies present in the Index of Exhibitors
INVITATION CHAMPAGNE RECEPTION Get-together for the Heat Treatment Congress Thursday, 27 October 2016 from 5 p.m. onward Vulkan Verlag cordially invites authors, readers and business partners to an informal get together for the 2016 Heat Treatment Congress in Cologne. The focus: the latest publications, industry news and just exchanging ideas, opinions and experience in a relaxed atmosphere with contacts and colleagues. We look forward to welcoming you to Booth E-079 in Hall 4.1. Please register (without obligation!) by 4 October 2016. Sabrina Finke Phone: 0049 (0) 201 82002-91 Email: s.finke@vulkan-verlag.de COMPETENCE in THERMOPROCESSING TECHNOLOGY 42 heat processing 3-2016
EDITORIAL Heat Treatment Congress 2016 combines practical applications and science Europe s largest heat treatment conference will once again be opening its doors soon. The 72 nd Heat Treatment Congress (HK), organized by the Association for Heat Treatment and Materials Technology (AWT), will be held from 26 28 October 2016 in Cologne. The Heat Treatment Congress consists of a large trade fair for the heat treatment industry and a top-class presentation event. Over the past few years, it has established itself as an event with two visitor focal points. Scientists and development-related company members provided the bulk of visitors to the presentation event. In addition, the trade fair also drew large numbers of heat treatment experts involved in practical applications. This dual-stream approach will be changed this year. Consequently, the presentation programme on Wednesday, the first day of the congress, will be reserved solely for presentations aimed at practitioners and the basic seminar will be integrated into the event. Wednesday will provide a mixture of presentations on safety, sensors, hardness testing, trends and innovations in plant engineering. The exhibition staff focusing on practical applications can also obtain a discounted admission ticket from the ticket shop for this presentation day. The key technical areas on the other two days of the presentation event include crack control options, press hardening sheet metal as well as the perennial issues of thermochemical surface treatment, dimensional and shape changes and the latest developments from heat treatment equipment. A highlight of the congress will be the keynote presentation on current trends in the international raw material markets by Peter Buchholz from the German Mineral Resources Agency. Students will be able to obtain a free congress ticket this year. The AWT is offering all budding engineers and scientists the chance to get to know up close the leading discussion forum for heat treatment and materials technology issues in Europe. Another highlight will be waiting at the AWT trade fair booth for anyone wishing to find out exactly what the AWT has to offer. Here, visitors will be able to experience the AWT hands-on. Throughout the three Congress days, you will be able to meet AWT officeholders as part of a fixed programme. They will gladly answer your questions about various AWT topics. This issue includes a special section covering the Heat Treatment Congress; details can be found on the following pages. Use this information beforehand to get a feel for the event or to decide to visit the presentations and the trade fair at the last minute it ll be worth your while! I hope you find this an interesting reading and I hope to see you in Cologne in October. Dr. Michael Lohrmann AWT Chairman 3-2016 heat processing 43
BASIC DATA Location Koelnmesse Messeplatz 1 50679 Köln, Hall 4.1 Entrance West Organizer Arbeitsgemeinschaft Wärmebehandlung und Werkstofftechnik e.v. (AWT) Paul-Feller-Straße 1 28199 Bremen, Tel.: +49 (0) 421 / 522-9339 Fax: +49 (0) 421 / 522-9041 info@awt-online.org www.awt-online.org Schedule Congress Wednesday 26 October 10.45-18.00 Thursday 27 October 9.00 18.00 Friday 28 October, 9.00 13.00 Opening hours exhibition Wednesday, 26 October 9-00 - 18.00 Thursday 27 October 9.00 18:00 Friday, 28. October, 9.00 14.00 Congress prices Entire event 750,00 Wednesday/Practitioners Day 400,00 Thursday 470,00 Friday 400,00 2 Days Wed/Thu 590,00 2 Days Thu/Fri 590,00 Transferrable company ticket for exhibitors (limited to 1 per stand) 330,00 Wednesday/Practitioners Day for exhibitors 150,00 Expert/University representative 385,00 Retired AWT member 90,00 Student 0,00 All Congress prices incl. 7 % VATPractitioners seminar (only in German language) The congress event will be interpreted simultaneously (German/English and vice versa) Exhibition prices Ticket Shop Box Office Wednesday 30,00 35,00 Thursday 30,00 35,00 Friday 30,00 35,00 3-day ticket 50,00 60,00 Exhibitor ticket 25,00 30,00 All Exhibition prices incl. 19 % VAT The annual HeatTreatmentCongress of AWT (German association on heat treatment and materials science) is the biggest event on heat treatment issues in Europe: 500 Congress participants 2.500 visitors of the trade fair More than 200 exhibitors on 175 booths 13.000 sqm exhibition space Website: www.hk-awt.de Interpreted simultaneously German/English and vice versa The HK ticket shop is open! You can now register for congress and exhibition in the Ticket Shop on www.hk-awt.de. Rheinpark CC Nord Messeallee Nord Messeplatz Eingang Nord Entrance North Congress-Centrum Nord Congress Centre North Boulevard Messehochhaus Tanzbrunnen Rheinterrassen Theater am Tanzbrunnen Eingang West Entrance West Staatenhaus am Rheinpark Auenweg Messeallee West CC Ost Messe-Kreisel 3, 4 Pfälzischer Ring A3 /A4 Autobahnkreuz Köln-Ost A3 Frankfurt/Oberhausen A4 Olpe City Hohenzollernbrücke Eingang Süd Entrance South Messeallee Süd Barmer Straße Deutz-Mülheimer Straße Eingang Ost Entrance East Congress-Centrum Ost Congress Centre East Bahnhof Köln Messe / Deutz Sonderhalte ICE- und IC-Züge Train Station Köln Messe / Deutz Special stops rapid trains 44 heat processing 3-2016
GENERAL INFORMATION Heat Treatment Congress 2016 New this year: Wednesday whole day from practice This year the visit of the congress will be even more attractive for people with practical experience because Wednesday, as the first day of the congress, is reserved solely for lectures on the industrial practice. Among others, lectures on safety, sensor technology, hardness testing, trends and news available in systems engineering will be presented. Exhibitors may obtain a discount card in the ticket shop for the day. One highlight of the congress will be the plenary speech on Thursday morning by Peter Buchholz from Deutsche Rohstoffagentur (German Mineral Resources Agency) about current trends on the international commodity markets. The focal points of the 30 lectures of the congress programme include the topics of crack detection, press hardening, material properties, surface hardening, distortion and bainite. The complete conference programme, the current exhibition hall plan as well as a list of exhibitors presenting the companies products can also be found on the website of the event www.hk-awt.de. Admission to the exhibition is included in the entrance ticket to the congress. Third year in Cologne Exhibitor record At the end of July, already 203 exhibitors registered for the trade fair. This is more than 2015. Especially the number of exhibitors from abroad has increased. Cologne with its central position and infrastructure seems to be very attractive for visitors and exhibitors form abroad. Special offer for newcomers on HK 2016: For the first time this year, an attractive offer awaits new exhibitors: for a fixed price of 2,950, they can book an attractively designed area with an L-board with pressure surfaces, chairs, electricity and internet. This area has room for 22 companies. Currently there are still places available. Interested parties can register at the HK Office of the F&E Technologiebroker Bremen GmbH by e-mail to contact@ congressmanagement.info. Youth development free entry for students All students from this year on have the opportunity to receive a free congress card. With this, the AWT offers all prospective engineers and scientists the chance to better get to know the leading forum of exchange for heat treatment and materialstechnology issues. Registration in the ticket shop must be accompanied only by a form of student identification. Further details you can find on the following pages or on the website: www.hk-awt.de 3-2016 heat processing 45
PROGRAMME HK Congress Cube Hall 2.2. 10:45-12:15 Practitioners seminar Tool steels characteristics and heat treatment Franz Wendl Fachhochschule Südwestfalen 13:30-13:50 Opening Michael Lohrmann From practice Chair: Michael Lohrmann, Berthold Scholtes 1 13:50-14:15 Heat treatment processes and technology aspects for planning and sourcing 2 14:15-14:40 Report from technical committee no. 20 Sensors in the age of Industry 4.0 3 14:40-15:05 Report from technical committee no. 8 Safety inspection of ovens systems whose atmospheres contains flammable gases 4 15:05-15:30 Hard on outside and soft inside laser-hardening of components subject to wear Wednesday, 26 October 2016 Vorsitzender der AWT Chairman of AWT Olaf Irretier IBW Dr. Irretier GmbH Karl-Michael Winter Process-Electronic GmbH AWT-Fachausschuss 20 Dirk Gieselmann Adam Opel AG AWT-Fachausschuss 8 Peter Leipe SITEC Industrie- technologie GmbH 15:30-16:00 Break From practice Chair: Brigitte Haase, Klaus Löser 5 16:00-16:25 New developments and trends in the use of recuperated burners lowest price vs. highest efficiency Dirk Mäder Noxmat GmbH 6 16:25-16:50 Prevention of plant shutdown for momentary short circuits in resistive heat treatment furnaces Ugo Claudani Gefran S.p.a. 7 16:50-17:15 Application range of solvent cleaning the choice of the right cleaning agent is the key Michael Onken SAFECHEM Europe GmbH 8 17:15-17:40 Reproducibility of the hardness depth determination CHD-SHD-HD Arnold Horsch Arnold Horsch e.k. 18:00 General meeting of AWT members 46 heat processing 3-2016
PROGRAMME Thermochemical treatment of surface layers Chair: Karl-Michael Winter, Hans-Werner Zoch Thursday, 27 October 2016 9 9:00-9:25 Carbonitriding of hot working steels Stefanie Hoja 10 9:25-9:50 In-situ investigation of surface layers during gaseous nitriding by means of XRD and photothermal radiometry 11 9:50-10:15 Efficiency potentials of nitriding and nitrocarburizing realized in the eta-factory 10:15-10:40 Break 12 10:40-11:05 Investigations on the nitriding mechanism of graphitic and remelted ledeburitic cast iron surfaces 11:05-11:15 Distinction Bestowal of the Paul-Riebensahm Award 2015 to Jens J. Wilzer 13 11:15-12:00 Plenary lecture Current trends in the international raw material market and tasks of the German Mineral Ressources Agency Stiftung Institut für Werkstofftechnik, Bremen Juan Dong Stiftung Institut für Werkstofftechnik, Bremen Helmut Prekel Bremer Institut für Messtechnik, Automatisierung und Qualitätswissenschaft Heinrich Klümper-Westkamp Stiftung Institut für Werkstofftechnik, Bremen Anja Buchwalder Institut für Werkstofftechnik, TU Bergakademie Freiberg Michael Lohrmann Peter Buchholz Deutsche Rohstoffagentur (DERA) in der Bundesanstalt für Geowissenschaften und Rohstoffe (BGR) 12:00-13.30 Break Crack detection Chair: Michael Jung, Marco Jost 14 13:30-13:55 Crack detection 4.0 Ulrich Seuthe Qass GmbH 15 13:55-14:20 Detection and verification of straightening cracks Michael Gierling ZF Friedrichshafen AG 3-2016 heat processing 47
PROGRAMME Heat treatment installations Chair: Michael Jung, Marco Jost 16 14:20-14:45 Precision case hardening by LPC for high voulume production applications 17 14:45-15:10 Development of an efficient sealed quench furnace for the intelligent factory 18 15:10-15:35 Development of an energy-efficient burner for heat treatment furnaces with reducing gas atmosphere 15:35-16:05 Break Material properties Chair: Jörg Kleff, Rainer Braun 19 16:05-16:30 Bend straightening of carbonitrided gear shafts consequences on risidual stresses and retained austenite near the surface 20 16:30-16:55 Influence of heat treatment on the corrosion resistance of the cutlery Thursday, 27 October 2016 Maciej Korecki Seco Warwick Europe Sp. z o.o Peter Haase IVA Schmetz GmbH Nico Schmitz Institut für Industrieofenbau und Wärmetechnik, RWTH Aachen Christopher Schott Institut für Werkstofftechnik - Metallische Werkstoffe, Universität Kassel Paul Rosemann Bundesanstalt für Materialforschung und -prüfung (BAM) 21 16:55-17:20 Bearing performance under simulated contamination as a function of microstructure and heat treatment Markus Dinkel Schaeffler Technologies AG & Co. KG Bainite 22 17:20-17:55 Survey Lecture Austempering a heat treatment process with various possibilities Hans-Werner Zoch Stiftung Institut für Werkstofftechnik, Bremen 18:00 Reception of F&E Technologiebroker Bremen GmbH Bestowal of the Karl-Wilhelm-Burgdorf Award HK 2016 HärtereiKongress HeatTreatmentCongress www.hk-awt.de 48 heat processing 3-2016
PROGRAMME Press hardening Chair: Dieter Liedtke, Olaf Keßler 23 9:00-9:35 Survey lecture Material challenges in hot-forming 24 9:35-10:00 High-strength hot-stamped steels for automotive body components: fields of application and heat treatment; state of the art and potential of development 25 10:00-10:25 Non-contact temperature monitoring during hot forming processes 26 10:25-10:50 Influence of temperature and tempering condition on the thermal conductivity of hot work tool steels for hot stamping applications 10:50-11:10 Break Chair: Winfried Gräfen, Peter Krug 27 11:10-11:35 HFIM: new method helps to monitor press hardening in-process Distortion engineering Chair: Winfried Gräfen, Peter Krug 28 11:35-12:00 Size and shape changes of gear base bodies in consideration of lightweight construction Friday, 28 October 2016 Michael Alsmann Volkswagen AG Daniel Zimmermann Aichelin Holding GmbH Erhard Niessner Lumasense Technologies GmbH Stephan Hafenstein Lehrstuhl für Werkstoffkunde und Werkstoffmechanik, TU München Sören Barteldes Qass GmbH Holger Surm Stiftung Institut für Werkstofftechnik, Bremen 29 12:00-12:25 Completely new press for inductive fixture hardening and tempering process Wilfried Goy EMA-Indutec GmbH 30 12:25-12:50 Process relevant characteristics of fixture hardening presses Hans-Joachim Wickert Wickert Maschinenbau GmbH 12:50 Publication of Paul-Riebensahm Award 2016 Hansjürg Stiele 12:55 Summary Brigitte Haase 13:00 End of the event 3-2016 heat processing 49
PRODUCT PREVIEW Check it out: www.heat-processing.com NEW heat processing ONLINE brings knowledge, the market and users together! The new portal offers great potentials in the Internet: Well-founded research by content and B2B knowledge Daily updated news from the world of thermoprocessing technology Relevant fairs and dates in our industry Online marketplace featuring suppliers and products Community, focussing on the industry s leading personalities The latest products and processes Well-stocked shop for books and articles and... lots more! All website pages and functions can also be optimally read and used on mobile devices your Smartphone or Tablet, for instance. Try it out! The Platform for Thermoprocessing Technologies 50 www.heat-processing.com heat processing 3-2016
PRODUCT PREVIEW Heat treatment quality & management system HQM is a software by 3E Industrial Engineering designed for heat treatment facilities. HQM tracks all processes step by step the material goes through from its entry into the facility until it is delivered to the customer. Via mobile application, data input procedure can be started from drivers. You can analyze production details of all furnaces and evaluate performance with the help of retrospective reports and graphs. By using HQM, you can review your planning, renew your targets, increase productivity of your facility. You can track different orders of different customers from one point. By using computers and barcode readers, you can take the whole workflow under control from hardness entry to creating charge for the furnaces, from weight measuring at the check weigher to charge or photo shoots of materials. You can create recipes automatically by using pre-entered catalogue information to the programme that will manage your facility according to material type, demanded process and hardness. HQM can control different located facilities which brings benefit for management to control all facilities from one point. In addition, you can collect many statistical data by using one centralized software. You can automatically send quality control reports to your customers via e-mail. You can also ensure your customer can reach their quality reports and they can monitor their status via web. For overall usage, via language module, any language can be added to the system. 3E Industrial Engineering www.3eendustriyel.com.tr Hall 4.1 / Booth C-001 Hardening centre for crankshafts Energy-efficient, high-torque engines are the basis of the passenger car powertrain concepts of the future. This leads to innovative approaches for the hardening process which can be ideally implemented with the BAZ-2 hardening centre developed by Maschinenfabrik Alfing Kessler GmbH. The BAZ-2 is the consistent further development of the successful BAZ KW 600 and is able to harden crankshafts of any cylinder number. BAZ-2 will be available in two sizes, as 1-module-option for cycle times of more than 60 s and as a 2-module-option for cycle times of less than 60 s. It is designed on the principle of machining centres and is fully encapsulated. The full encapsulation of the working areas permits complete extraction of quenching fumes. Emphasis was also placed on good energy efficiency, a high throughput, low operating costs and ease of operation. Optionally, hardening of flanges, journals and gear wheels can be integrated. Efficient drive systems and assemblies as well as optimized inductors guarantee low energy consumption. Good process reliability and maximum availability are a further advantage of the hardening centre BAZ-2. Minimum space requirement, full accessibility on one level and a standard height of only 2.4 m are all revolutionary features of this type of hardening machine. Preceding and subsequent processes can easily be integrated. Connection to portal systems can be performed in the same way as for existing technologies for machining centres. All these innovative aspects of the BAZ-2 have raised lively interest worldwide. Maschinenfabrik Alfing Kessler GmbH www.alfing.de Hall 4.1 / Booth A-020 3-2016 heat processing 51
PRODUCT PREVIEW Batch quench austemper furnace for lightweighting Lightweighting is the latest practice prompting manufacturers to turn to AFC-Holcroft s universal batch quench austemper furnace (UBQA) the featured product at HK 2016. A recent influx of investment in austempering equipment as a way to reduce the weight of individual components has been taking place. Parts subjected to the austempering process are shown to have improved mechanical properties such as strength and toughness along with improved dimensional control during processing. The UBQA is the leader in atmosphere to salt quench for batch furnace designs, and the UBQA design is unique to AFC-Holcroft. The UBQA offers flexibility in processing various part sizes; and features an easy-to-maintain, modular design for rapid and accurate assembly, installation, maintenance and serviceability. The system can be provided as a stand-alone unit, or with a full range of companion equipment to create an entire system. The installation can be expanded incrementally as production increases, optimizing the investment. A fully automated system is available, with process and control management provided by a fully computerized BatchMaster system. A water injection system significantly increases quench severity, and upflow quench agitation provides more uniform hardness. In addition, improved atmosphere circulation under the load provides for a more uniform case depth for carbo austempering. The UBQA design has an intermediate transfer chamber between the furnace and the salt quench tank. This transfer chamber allows work to be transferred under atmosphere to the salt quench tank while preventing salt fumes or water vapor from entering the furnace chamber. Other benefits include greater than 97 % reclamation of quench salts; modern air-cooled furnace fan design which requires no water and is less expensive to maintain; and large diameter radiant tubes which effectively and uniformly heat work for faster recovery rates. The use of high efficiency, spark-ignited sealed burners assure extremely uniform tube temperature and longer tube life. AFC-Holcroft L.L.C. www.afc-holcroft.com Hall 4.1 / Booth F-029 Boron- and formaldehyde- free polymer-quenchants The newly developed polymer-quenchants Serviscol, Polyquench, Glykoquench and Osmanil of generation F1 are based on the already well-known quenching properties completely free of boron and formaldehyde components and are in accordance with the new demands of the EUregulation N 605/2014 (6. ATP) and the requirements of labour health and safety and environmental protection. Developed together with partners in the industries, the polymer-quenchants of generation F1 were also optimized in regard to their secondary properties as long time stability, corrosion prevention and the reduction of residues on the parts and low stickiness. Interested customers and also many manufacturers as e. g. of induction hardening systems emphasize the modern conception and the advantages of the polymer-quenchants of generation F1. BON Heat Treatment group www.burgdorf-kg.de Hall 4.1 / Booth C-080/D-089 52 heat processing 3-2016
PRODUCT PREVIEW ICBP Nano furnace for low-pressure carburizing ECM Technologies achieves a milestone in its development with the inauguration of the ICBP Nano, the latest in its range of industrial furnaces of low-pressure carburizing process. Responding to new performance criteria required by the automotive and aeronautics industries, ECM Technologies offers with the ICBP Nano, equipment specialized in smaller loads treatment. This more compact equipment, fully integrated into productive lines requiring high production cadences, will be bringing even more value to the heat treatment. The outcome of a detailed study and a thorough analysis of the industry needs, the ICBP Nano has already acquired a contract of seven key production lines each comprising a 6-cell heating furnace for a tier one German automotive supplier. By winning this contract, the family business ECM Technologies consolidates its position in the low pressure carburizing process. ECM Technologies is specialized in the design, manufacturing and installation of high technology industrial furnaces, and is recognized worldwide with 80 % of its sales to international customers. ECM TECHNOLOGIES www.ecm-fours-industriels.fr Hall 4.1 / Booth B-060 1916 AFC-HOLCROFT 2016 INNOVATION THAT ENDURES The AFC-Holcroft Formula: 100 years of experience, and the power for another century of innovation Global infrastructure with headquarters in America, Europe and Asia and a network of domestic and international partners One of the most diversified product lines in the heat treat equipment industry: Batch, Pusher, Conveyor, Nonferrous, Rotary Hearth, General Thermal Processing Equipment and Atmosphere Systems Pre-designed, standardized solutions as well as customized solutions tailored to your individual requirements Let s inspire your business with well-engineered solutions for thermal processing for another 100 years. Please visit us on www.afc-holcroft.com to learn more about our history, our products and our services. 3-2016 heat processing Member of AICHELIN Group AFC-Holcroft USA Wixom, Michigan AFC-Holcroft Europe Boncourt, Switzerland AFC-Holcroft Asia Shanghai, China 53
PRODUCT PREVIEW Spray flood system for water-based cleaning Modern, reliable heat treatment processes require component cleanliness without residue or staining. BvL Oberflächentechnik GmbH has developed the spray flood system NiagaraVE especially for applications in the hardening process. It features a very strong cleaning capacity. Compared to other processes, water-based cleaning offers crucial advantages: Particle and film contaminations (emulsions) are removed thoroughly. The investment is relatively low and the system also offers better environmental compatibility which is increasingly demanded by end customers. The system is designed for components with heavy weights and high batch densities in baskets or on hardening grates. Cleaning is provided by closely spaced special nozzle frames with many rows. The processing steps are carried out in a chamber. The system is often designed as a 3-tank structure: The first tank is used for spray cleaning, to first remove any coarse contaminations. Then the chamber is flooded to achieve deep cleaning even on complicated geometries and cavities. After draining the fluid, another spray cleaning is carried out to remove the remaining fine deposits from the surface. The second tank is used for rinsing the components to reduce the residual contamination of the components. A third tank is used for thorough final cleaning for very high surface requirements. The cleaning performance can be further increased with a swivel system, ultrasound cleaning, vacuum or circulating air drying. BvL customizes the stainless steel system individually for the customer and the specific application. BvL Oberflächentechnik GmbH www.bvl-group.de Hall 4.1 / Booth F-019 Compact controllers for smaller plants In addition to the compact controllers DE-VX 4604/4608, demig has launched two more compact systems of the type DE-VX 4601/4602, which are suited for smaller plants as well as for plants with only close installation possibilities. Despite the compact setup, the process controllers of the 4600 series are equipped with sufficient analog (8/4) and digital (32 to 128) in and outputs and are suited for a multitude of complex controlling and automation tasks, including the heat treatment of metals, glass and ceramics as well as for the chemical, thermal environment and food industries. High-performance Intel Atom processors regulate even fast processes and complex calculations. The most important functions at a glance: Individual configuration possibilities for the OEM Network-compatible by Gigabit Ethernet Integrated PLC (S5 and S7 compatible) Special functions (e. g. diffusion control, F-value calculation) System visualization (7 colour display) Process orientated programming Menu selectable operating language. The optic overhaul of the process control system prosys/2 V.6 designed specifically for heat treatment with a user friendly page ribbon and clearly laid out icons also shows the continuous development of this well-established software. In this respect, we have also completely reworked the user administration as well as the LOG records and have converted prosys/2 into Unicode character set for operating in every language. demig Prozessautomatisierung GmbH www.demig.com Hall 4.1 / Booth C-058/D-059 54 heat processing 3-2016
PRODUCT PREVIEW Hot wall pulsed plasma nitriding systems Plasma nitriding is a case hardening process widely used to improve surface properties of metal mainly steel parts such as cutting and forging tools, injection molds, bearings, gears, engine component, etc. The process is environmentally friendly, using clean gases (nitrogen, hydrogen, and argon), which by an applied electrical field are ionized and bombard target parts to create a nitride containing, hard compound layer at the surface of the parts and a so-called diffusion zone after that with excellent mechanical bearing properties. Electron Thermal Processing Equipment BV, based in The Netherlands, has over 25 years experience in engineering and production of thermal processing equipment. Part of their scope of supply is the Plasma Nitriding Equipment of Ionheat. Since 2012, the company Ionheat has developed equipment for the plasma nitriding process, known as glow-tech systems, employing the latest technologies that exist within this field. Ionheat s plasma nitriding systems incorporate hot wall chambers with separate heating and cooling zones such to provide optimal temperature control and distribution throughout the process. These systems furthermore operate with pulsed DC current with an extremely fast arc detecting system, enabling high control of the plasma. The combination of these two attributes reduces considerably the problem of arcing resulting in higher surface integrity of treated parts. The increased control of the process additionally allows treating parts of different geometry in one same batch Ionheat s tandem systems, comprising two treatment chambers, are the most efficient on the market. These share resources for vacuum, plasma generation, and gas supply through an optimized patent pending technology, which allows the system to run plasma treatment continuously between the two chambers. That is, while chamber 1 is under plasma treatment, chamber 2 can be loaded and pre-heated to process temperature such that as soon as chamber 1 goes into cooling, the plasma can be generated in chamber 2 for nitriding to begin. This technology allows saving up to 7 h per day in processing time. In addition, the systems are designed for ease of maintenance, the heating elements can be easily changed unlike other hot wall systems and the pump and control cabinets are easily accessible. Electron Thermal Processing Equipment BV www.glaesum.nl/en/electron Hall 4.1 / Booth A-101 READY FOR Industrie 4.0 We are ready for the fourth industrial revolution! Pyrometers with IO-Link IO-Link sets new standards for interference-free and continuous communication easy and quick commissioning parameter setting and diagnosis 3-2016 heat processing Carl-Keller-Str. 2-10 D-49479 Ibbenbüren Phone +49 5451 850 www.keller-msr.com 55
PRODUCT PREVIEW Hardness testing of metal components The Austrian manufacturer and technology leader Emco-Test presents the latest hardness tester for the metal industry: DuraScan G5. It can be used for a vastly wider range of applications. The standard load range is 10 gf 62.5 kgf and can be increased at any time to 0.25 gf 62.5 kgf. Within these load ranges, the Vickers, Knoop and Brinell test methods can be used to measure in compliance with EN ISO and ASTM standards. The force is thereby continuously and precisely monitored electronically using a series of electronic force measuring sensors. Thanks to the patented rapid traverse for the height adjustment, the height of the test head can be adjusted at 10x speed. This saves valuable time when switching to samples at different heights. The hardness tester is equipped with a 10 MP camera which allows the user to cover more applications with each lens. As a result, fewer lenses and therefore lens changes are needed overall. The manufacturer promises a high degree of precision and reliability through use of state-of-the-art measurement and regulation technology, as well as precise results and repeat accuracy. The intuitive user interface of its ecos workflow operating software reduces the familiarisation time and the number of operating errors. All classic functions of hardness testing are possible here with a small number of clearly structured work steps. The operating software guides the user step-by-step through the measuring process right up to the data backup. The xchange interface included as standard and well documented in all DuraScan G5 devices allows the import and export of test parameters and results to be automated and hence accelerated. EMCO-TEST Prüfmaschinen GmbH www.emcotest.com Hall 4.1 / Booth E-031 HybridSystem combining different materials The GTD HybridSystem, which was developed by Graphit Technologie GmbH, offers a ground-breaking combination of different materials like metal and ceramic with carbon fibre-reinforced carbon (C/C). This provides a unique synergy of the positive attributes of each material for the perfect use in thermal treatment applications. The GTD HybridSystem is protected by national and international trademark rights. C/C as a charging element is perfectly suitable for the thermal treatment of steel because of its physical qualities. It has a high stability and shows no to low distortion at high temperatures. Besides energy cost savings, shorter cycle times and a much higher packing density generate substantial cost advantages. This leads to a lower TCO (total cost of ownership). GTD Graphit Technologie GmbH www.gtd-graphit.de Hall 4.1 / Booth B-90/C-99 56 heat processing 3-2016
PRODUCT PREVIEW Heat treatment for all key industries The 27 heat treatment facilities of the Dutch Aalberts Industries Group have appeared on the market since the start of 2016 under the new quality brand of Hauck Heat Treatment, concentrating common resources and strengths, jointly pushing ahead with innovations, driving customer and market orientation and making the company an even more attractive market partner for small, medium and large sized customers. Hauck Heat Treatment operates with over 1,100 skilled employees in a team- and value-oriented corporate culture at locations in, England, France, the Netherlands, Poland, Sweden and Spain for small, medium and large sized customers in all key industries. The specialists can draw on a history in heat treatment that spans over 80 years: valuable experience gained from many thousands of projects at European and national level. The alliance of the traditional and powerful plants enhances know-how transfer and has made Hauck Heat Treatment with its several hundred heat treatment plants one of the leading heat treatment enterprises in Europe. Hauck Heat Treatment has been a reliable partner of the automotive, engineering and aerospace sectors for decades and offers a comprehensive range of services for heat treatment processes, surface treatment, galvanic process and inhouse quality inspections. The new internationally oriented corporate group generates synergy effects, bringing further advantages in experience/know-how, quality, capacity and flexibility for customers and Hauck Heat Treatment alike. At an international level, Hauck Heat Treatment aims in particular at reaching out to the large global players by offering the integration of the heat treatment process into the supply chain, along with internationally harmonized processes. Alongside the international outlook and the associated expansion of the customer and service portfolio, Hauck Heat Treatment continues to nurture business relationships with local customers, continuing the close co-operations with established partnerships at supplier level. Hauck Heat Treatment GmbH www.hauckht.com Hall 4.1 / Booth D-091 Smart-mode pyrometer with switchover technology The new IMPAC IGAR 6 advanced ratio pyrometer has new switchover technology that transitions between modes, creating a very long temperature measurement range. Besides the 1-colour mode (100 2,000 C) a 2-color mode (250 2,000 C) or a special smart mode can be selected. In smart mode, the measurements in the range between 100 250 C will be taken in 1-colour mode whereas in the range between 280 2,000 C the measurements will be based on the 2-colour method (ratio method). In the range from 250 280 C, a continuous transition from 1-colour to 2-colour measurement automatically takes place. The large temperature range, the fast response time of only 2 ms, and new smart mode make the IGAR 6 advanced pyrometer ideally suited for many different industrial manufacturing processes. Sample applications include induction heating, hardening, tempering/annealing, brazing, sintering, vacuum processes, coating, and laser heat treatment. Special user benefits include additional product features such as the automatic emissivity determination and optional line optics for measuring a wider object surface. This variety of features and accessories make this instrument unique in the market and create opportunities to measure processes not considered previously and those not measured with appropriate accuracy. LumaSense Technologies GmbH www.lumasenseinc.com Hall 4.1 / Booth A-118/B-119 3-2016 heat processing 57
PRODUCT PREVIEW Sale of annealing and hardening furnaces Industrieofen- & Härtereizubehör GmbH, Unna (IHU) is engaged in the design, manufacture and selling of annealing and hardening furnaces, as well accessories and spare parts for all usual industrial furnaces. IHU also conduct maintenance work for and can fall back to decades of experiences in the building of industrial furnaces with all necessary equipments. IHU is particularly specialized in the manufacture of tubes made of sheets in more than 80 different qualities. IHU holds a certification under the provisions of HP0. Industrieofen- und Härtereizubehör GmbH Unna www.ihu.de Hall 4.1 / Booth A-030 Panorama pyrometer with IO-link interface The panorama pyrometer CellaTemp PKL 63 from Keller HCW GmbH Division MSR-ITS works with a rectangular measurement area. Thanks to the two-colour measuring principle, the device delivers correct measurement values even when the hot object or the heated zone is smaller than the measurement area of the pyrometer or the target object moves freely within this area. Capturing the temperature continuously and within milliseconds, the panorama pyrometer CellaTemp PKL 63 is, for example, ideal for temperature measurement of inductive heated billets, for vibrating wires in heat treatment processes or welding seams in pipe manufacturing. The patented LED spot light continuously shows the exact position and the width of the measurement area. This ensures high operational reliability, since the correct alignment of the device can easily be checked at any time. The LED light is technically safe and there is no risk of injury to the human eye as with a laser. A display of the signal strength serves to check the reliability of the measurement value. In addition to its analogue output, the pyrometer is equipped with two independent switching outputs. These outputs, for example, are used to separately discard billets that are either too cold or too hot for the forging process when leaving the heating furnace. Two models of the CellaTemp PKL 63 are available: one for small objects with a focal distance of 210 mm and the other for distances of 1,000 mm. The measuring range is from 650 1,600 C. The pyrometer is connected with a standardized cable with M12 plug. A very extensive range of accessories, such as holding device, axial air nozzle, cooling jacket, protective glass, insulating flange, dust stop and ball flanges complete the programme and allow for safe operation throughout the wide range of applications. Via the new IO-link communication interface the pyrometer can be integrated easily into automation system in accordance to Industry 4.0. KELLER HCW GmbH www.keller-msr.com Hall 4.1 / Booth B-120 58 heat processing 3-2016
PRODUCT PREVIEW Vertical SuperTurbo furnace Chinese company in the future-oriented power supply A industry commissioned Ipsen, the Kleve-based specialist for innovative heat treatment plants and energy-efficient industrial furnace and plant systems, with the construction of a vertical SuperTurbo. This VST vacuum furnace impresses not only due to its usable volume of 1,520 x 4,520 mm but also allows multidirectional control of the cooling gas directions. On account of its usable length and the cooling rate required, the furnace was equipped with two rapid-cooling units (1 cooling motor above and 1 cooling motor below). Ipsen was able to convince the client with this product in terms of quality, versatility and efficiency. The many highlights include the guaranteed high quenching pressure of 12 bar and the high quenching rate of the VST, which ensure uniform cooling capacity and heat output for consistently high component quality. On the whole, a convincing overall package, with which Ipsen as a reliable partner was able to contribute to the client s success. Ipsen International GmbH www.ipsen.de Hall 4.1 / Booth E-040 3-2016 heat processing 59
PRODUCT PREVIEW C-level-controller with gas analysis function Due to increasing quality requirements in automotive industry, supplementary features in measuring technology have been taken into consideration. The benefit of the CarbFlex system currently launched by Mesa Industrie-Elektronik GmbH consists in maximum flexibility for control and calculation of the C level. The O2- respectively L-probe may also be subjected to permanent supervision by an additional CO2-analyzer (upon request). The integrated software module is able to control the entire process as well. The CarbFlex instrument has been designed for connection to oxygen probes (also L probes), to a thermocouple and a CO analyzer. On the basis of the input signals for residual oxygen and CO2 content, CarbFlex determines the C level, meanwhile assuming the realistic gas equilibrium for that purpose. The C level calculated this way can be corrected by means of a foil test. Clients have the choice to use the instrument alternatively as a controller or as a measuring transducer for C level. Since the result is transmitted by interface or in form of a current signal, it can also be supplied to external controllers, offering maximum flexibility when implementing a particular measuring application. For reading and processing of additional analog or numerical signals within the system, corresponding modules are available. As an option, a triple gas analyzer can be integrated, so that the configuration meets the requirements of CQI-9. Mesa Industrie-Elektronik GmbH www.mesa.gmbh Hall 4.1 / Booth A-058 Gas nitriding to provide smooth surfaces Besides the new generation of furnaces Micropuls Everest, Micropuls Procoat und Micropuls Diamond Xtended, Rübig finally includes the gas nitriding technology in the product range. Now, the company provides all established process relating to nitriding the only surface hardening process that combines hardness, high residual compressive stress and good tribological attributes with little distortion. Gas nitriding provides processes that result in smooth surfaces with no compound layers as well as thick compound layers with strongly formed pores and a comparably rough surface. Furthermore, controlled atmospheres enable to efficiently treat dense batches and nitride components at every spot required. The entire product range runs according to the motto SIR Surface Improvement by Rübig and comprises furnaces and processes to achieve the perfect surface. SIR stands out due to its positive ecological balance, its cost efficiency and its high flexibility with respect to processes. Pioneer of SIR is the Micropuls technology. RÜBIG GmbH & Co KG www.rubig.com Hall 4.1 / Booth C-098 60 heat processing 3-2016
PRODUCT PREVIEW Pulse power supplies for glow discharge Plasma nitriding is gaining increasing importance as an alternative nitriding method in modern manufacturing. Compared to traditional nitriding, as salt bath nitriding and gas nitriding Plasma nitriding has several advantages, which make the process interesting both in terms of heat treatment, as well as of environmental and economic considerations. Modern plasma nitriding plants are all hot-wall vacuum furnaces, which operate with a pulsed DCglow discharge. The PulsPlasma technology developed by PlaTeG in the nineties of the last century and since then continuously perfected is one of the leading DC pulse techniques in the world market. PlaTeG provides an enhanced generation of pulse power supplies. The PulsPlasma generators fitted with the latest IGBT-technology generate current and voltage for glow discharge in nearly rectangular pulse shape. The full plasma power is applied to the load already after a few microseconds. The generators have a pro-active arc suppression and support the PlaTeG-PPSATM technology for optimized treatment times and reproducible, uniform nitriding results. The devices have compact design and are suitable for space-saving installation in the air-conditioned control cabinet. So they are optimally protected against environmental influences at the operation of the plasma nitriding plant. Due to the high reliability and lifetime of generators, PlaTeG affords up to five years warranty on the equipment. PulsPlasma generators are available for pulse currents between 10 A (PP10) and 1,600 A (PP1600) depending on plant size, application and customer requirements. They are offered for both monopolar and bipolar pulsed operation. For the plasma nitriding of steel monopolar working PulsPlasma generators are ideal and provide a favourable price-performance ratio independent of component size and shape as well as the system loading. PVA Industrial Vacuum Systems GmbH www.pvatepla.com Hall 4.1 / Booth A-027 26. 28.10.2016 Cologne, Hall 4.1, Stand A-011 New Short-wave. Also interested in really fast, rugged, light, accurate, customised and inexpensive infrared thermometers and cameras for non-contact measurements between 50 C to +3000 C? Visit www.optris.com There s no two ways about it: our short wavelength infrared cameras enable temperature measurements of metal surfaces, graphite or ceramics. Visit us at the HK 2016 Vulkan-Verlag Hall 4.1 / Booth E 079 26-28 October 2016 Koelnmesse, Cologne 3-2016 heat processing Innovative Infrared Technology 61
PRODUCT PREVIEW Carbon based materials for industrial heat treatment The SGL group presents the newly developed carbon fibre reinforced silicon carbide ceramic (C/SiC) with the brand name Sigrasic performance to the specialist world. Sigrabond performance was already introduced onto the market in 2012 and today it is the material of choice when it comes to high-performance charging racks made from carbon fibre reinforced carbon (CFC). The increasing amount of heat treatment processes in continuous heat treating equipment with pre-oxidation has however led to calls for a material which combines the advantages of CFC with an oxidation resistance when exposed to a gas flame up to 500 C. Thus, the idea for Sigrasic performance was born. This carbon fibre reinforced silicon carbide ceramic (C/SiC) is pending patent approval and is produced from the CFC material Sigrabond performance by means of a special infiltration process. The ceramic matrix hereby protects the carbon fibre from corrosive attacks without negatively influencing the excellent mechanical properties of CFC. With Carboprint Si the SGL group is making even further progress within a development project regarding additive manufacturing technologies. Here the basic structure made of carbon is established in a 3D printing process. Complex component geometries, like optimum efficiency ventilators for heat treatment furnaces, can therefore be realized without machining. By infiltrating the printed component with silicon, a carbon reinforced silicon carbide ceramic is created, which offers a high ductility in combination with resistance against corrosive atmospheres and a high abrasion resistance. SGL CARBON GmbH www.sglgroup.com Hall 4.1 / Booth E-071 New capabilities of X-ray diffraction Shot Peening is an important process to increase lifetime of parts with dynamic loads like gears, shafts or springs by implementing compressive residual stresses. Sentenso Strahlprozesstechnik presents technologies and devices for process and quality management. The innovative Pulstec μ-x360 stress analyzer is a milestone in residual stress and retained austenite analysis in surface layers. Different from other devices the µ-x360 uses the Debye-Scherrer-Ring and the cos α method to determine lattice distances in crystal metal surfaces. The compact design and the intuitive software dialog improve the usability of the stress analyzer. The low X-ray level and the simple setup also result in an attractive price. The highlight is the new ultracompact design and the X-ray tube that can be changed by the user in order to measure samples of various metals. The portfolio also includes modular accessories like moving axes, an electropolishing device to determine depth profiles and optional protective equipment. sentenso GmbH www.sentenso.de Hall 4.1 / Booth C-100 62 heat processing 3-2016
PRODUCT PREVIEW UniCase Master and ZeroFlow methods During this year s Heat Treatment Congress, Seco/Warwick will be presenting the ZeroFlow method, a unique technology that performs the nitriding process with the use of only a single-component atmosphere raw ammonia (NH3). This innovative solution was developed by Seco/Warwick in collaboration with Professor Leszek Małdziński from the Institute of Work Machines and Vehicles of the Technical University in Poznań. What distinguishes the ZeroFlow method is reduction of ammonia and nitrogen consumption by several times in relation to the double-gas nitriding (ammonia + nitrogen or ammonia + NH3 diss.), which significantly influences the reduction of furnace operational costs. ZeroFlow, when compared to other methods, offers a simple and automatic nitriding atmosphere adjustment by the periodical addition of raw NH3; a simple operation and simplified gas system. There is no need to install an additional mass valve for nitrogen or dissociated ammonia, and in most cases, an ammonia dissociator is not needed. Additionally, the creation of lower amounts of nitriding atmosphere allows for using a smaller atmosphere burner, which reduces the burner price and emission of harmful gases in to the atmosphere. It is an environmentally friendly nitriding process that meets most urban requirements. The Heat Treatment Congress 2016 will also showcase a new concept, a single-piece flow case hardening system developed by Seco/Warwick, UniCase Master (UCM), an innovation that revolutionizes both the equipment and process for the continuous heat treatment of gears. The main advantage of the UniCase Master over technologies in current use is that it addresses the major causes of deformation during heat treatment by controlling, correcting and eliminating distortion. A UniCase Master compact system, designed for high-volume gear heat treating, ensures ideal repeatability of results, gear after gear. This system is ideal for lean manufacturing configurations and can be easily integrated into machining centres. Seco/Warwick Europe Sp. z o.o. www.secowarwick.com Hall 4.1 / Booth E-060 EFD Induction Worldwide Global reach Local presence EFD Induction is your worldwide induction partner with manufacturing plants, workshops and service centers in the Americas, Europe and Asia. We have the industry s most comprehensive range of induction heating products: Heat treatment systems for surface- and through hardening Stationary and mobile heat generators. Ideal for brazing, bonding, shrink-fitting, hardening, curing, straightening, pre-/post heating etc. High-output solid state welders and seam normalizing solutions Melting and forging equipment Advanced coil making and coil care programs VISIT US AT THE HEATTREATMENT KONGRESS 2016 HALL 4.1/STAND E-058. www.efd-induction.com PUTTING THE SMARTER HEAT TO SMARTER USE 3-2016 heat processing 63
PRODUCT PREVIEW Atmosphere furnaces for metal heat treatment Solo Swiss manufactures advanced industrial furnaces for the heat treatment of metals, used in variety of heat treatment processes: carburizing, hardening, tempering, annealing, austempering, nitriding, brazing, carbonitriding, sintering, nitrocarburising, oxinitriding, quenching. Solo Swiss offers two types of furnaces: 1. Profitherm type batch furnaces. This unique, multifunctional arrangement of bell-type furnace and multiple quench tanks, allows a direct & rapid transfer of the load from the furnace(s) to the quench tank(s). The modular design enables easy expansions and allows all types of atmospheres and quench media. 2. Continuous furnaces. Featuring protective or treatment atmospheres with gas cooling or quenching in liquids. All Solo Swiss furnaces are equipped with alloy muffles to provide precision heat treatment and feature quick quenching. Solo Swiss furnaces are well suited for the treatment of the small complex metallic parts requiring an enhanced heat treatment and reduced distortion. Parts include springs, clips, fasteners, coins, needles, hooks, ball bearings, parts for the aeronautics, cutlery, watch-making industry, micro mechanic, as well as, long parts for which the bell furnace is most suitable. Nondestructive control of heat treat defects Stresstech Barkhausen Noise Analysis is used for nondestructive control of heat treat defects, grinding and hard turning processes. Typical is the control of hardened parts, camshafts, crankshafts and bearings, etc. Testing equipment extends from easy, manually operated systems to fully automated testing equipment. GearScan 500 allows fast grinding burn detection by Barkhausen Noise Analysis according to FVA guideline 594 I. Simple measurement programming makes inspecting flanks of helical and spur gears an easy task. Because of its compact size it can be ideally placed in production environment. CamScan500 C allows fast grinding burn detection by Barkhausen Noise Analysis according to FVA guideline 594 I as well. The automatic sensor arm guide enables grinding burn detection of cam pieces, individual cams, cam packets and camshafts up to 700 mm length. The system is designed as a compact stand-alone unit, so integration in product line is not an issue. The Stresstech X-ray diffractometer for residual stress measurements and retained austenite measurements works fast, is easy to operate and can also be used for measuring of complex shaped components. X-ray diffractometers are increasingly used in production environment for residual stress control after shot peening, grinding, hard SOLO Swiss SA www.solo.swiss Hall 4.1 / Booth E-028 turning, etc. Utmost flexibility is reached by application of the X-stress robot. Stresstech GmbH www.stresstech.de Hall 4.1 / Booth A-019 64 heat processing 3-2016
PRODUCT PREVIEW Heat treatment using oxide fibre ceramics WPX Faserkeramik GmbH manufactures semi-finished products and customer specific parts made of Whipox oxide ceramic matrix composite (OCMC) for the heat treatment of metals. OCMC parts are stable under extreme thermal shock during quenching (> 100 K / sec) and under strong temperature gradients (> 100 K / cm). They are non-brittle, whereas conventional ceramics fail catastrophically. Bending strength beyond 200 MPa allows the design of heavy load charge carriers with low heat capacity and fast thermal response. Compared to cast or steel carriers, minimal warping of OCMC carriers allow for failure-free automated setting and removal. Due to its excellent corrosion and oxidation resistance, Whipox can also be used under oxygen atmospheres. Separating grids for CFC or cast carriers inhibit carbon contamination. Further OCMC applications are furnace linings, current feedthroughs, and burner nozzles. Being non-conducting and electromagnetically transparent, OCMC is ideally suited for induction heating components. Whipox OCMC improves TCO and energy efficiency by significant reduction of carrier weight, improved product properties by precise temperature control, increased furnace equipment uptime through non-catastrophic failure, automated setting by warp-free carriers, and less rejects due to carbon contamination / sticking. WPX Faserkeramik GmbH www.wpx-fiberceramics.com Hall 4.1 / Booth B-100/C-101 3-2016 heat processing 65
PRODUCT PREVIEW Automatic line for isothermal annealing of forgings U ttis has recently commissioned a fully automatic line for isothermal annealing of forgings (gears and pinions) based on recovery of the residual heat from forgings. The plant comprises a tunnel furnace with actuated rolls meant for heating and equalizing of the parts at temperatures up to 950 C, forced cooling chamber with actuated rolls, equipped with air recirculation system, from 950 C up to 750 650 C depending on technological requirements, second tunnel furnace with actuated rolls for holding at temperatures of 750 650 C and tunnel zone with driven rolls for cooling the parts up to environmental temperature. The furnaces are heated with gas by means of recuperative burners with open flame. The temperature uniformity in the furnaces is ensured by means of different heat control zones and recirculation agitators. The isothermal annealing line includes automatic systems for control and adjustment of the process parameters, loading & weighing and unloading. The automatic system for control and adjustment of the process parameters allows the drawing up of the batch protocol which includes the main technological parameters envi- saged. The productivity of the line is 2,600 kg/h. UTTIS Industries www.uttisheat.com Hall 4.1 / Booth A-009 Gap flow burner for high temperatures T he Rekumat CS gap flow burner series, for high temperature applications, from WS Wärmeprozesstechnik is available in various power ratings and installation sizes. The burner can be utilized in direct and indirect heated applications up to 1,200 C exhaust gas entry temperature. The combination of a heat resistant ceramic recuperator and high efficiency gap flow heat exchanger, enables the installation of the burner at these temperatures ranges. The high exhaust gas entry temperature is reduced along the ceramic recuperator, by means of the counter flow principle, to a value already below the max. allowable entry temperature for a metallic gap flow heat exchanger. The heat recovery of the proven and tested gap flow burner principle, in which the air is distributed over many single heat exchangers, resulting in a high heat transfer, further enhances the heat recovery of the pointed ceramic recuperator. Expressed in figurers this means, the burner achieves an efficiency increase of 10 20 %, compared to a standard ceramic recuperator. Despite the high efficiency and the correlated high combustion air preheat, NOx emissions are at a very low level, due to utilization of Flox combustion technology; also developed by WS Wärmeprozesstechnik. High efficiency, low emissions at high temperature, com- 66 REKUMAT CS 200 2 Heat exchanger surface 3,6 m bined with easy maintenance, is realized in the new burner series. Because of the tight flow channels, clean combustion air and exhaust gas are necessary, a requirement which holds true, for all high performance heat exchangers. The Rekumat CS series is WS Wärmeprozesstechnik s reaction to the demand of high efficient burners for high temperatures. WS Wärmeprozesstechnik GmbH www.flox.com Hall 4.1 / Booth A-309 heat processing 3-2016
INDEX OF EXHIBITORS 3 E Endüstriyel Mühendislik San. Tix. Ltd. Sti. C-001 3-Rath Kalibrier + Prüftechnik GmbH & Co. KG E-070 ABIC Brennertechnik GmbH E-098 AFC-Holcroft 49630 Pontiac Trail Wixom, Michigan USA Tel.: +248 624 8191 Fax: +248 624 3710 sales@afc-holcroft.com www.afc-holcroft.com F-029 AG Wärmebehandlung und Werkstofftechnik AWT C-120/F-121 ALD Vacuum Technologies GmbH Otto-von-Guericke-Platz 1 63457 Hanau Tel.: +49 6181 307 0 Fax: +49 6181 307 3290 info@ald-vt.de www.ald-vt.de C-059 Maschinenfabrik ALFING Kessler GmbH Auguste-Kessler-Str.20 73433 Aalen Tel.: +49 7361 501 4485 Fax: +49 7361 501 4689 hardening@mafa.alfing.de www.alfing.de A-020 Bax Engineering GmbH D-101 Belec Spektrometrie Opto-Elektronik GmbH A-070 BMI Fours Industriel A-080/C-089 Bodycote Wärmebehandlung GmbH F-036 Bosch Software Innovations GmbH Newcomer BOSIO d.o.o. Bukovzlak 109 3000 Celje Slovenia info@bosio.si www.bosio.si D-080 Amtliche Materialprüfungsanstalt Bremen C-120/F-121 Aichelin Holding GmbH Fabriksgasse 3 2340 Mödling Austria Tel.: +43 2236 23 646-0 Fax: +43 2236 22 229 marketing@aichelin.com www.aichelin.com D-080 Air Liquide Deutschland GmbH C-039 Arbeitsgemeinschaft Wärmebehandlung und Werkstofftechnik AWT C-120/F-121 Ascometal GmbH E-011 ATM GmbH C-002 Atmosphere Engineering GmbH A-120 BURGDORF GmbH & Co. KG Birkenwaldstraße 94 70191 Stuttgart Tel.: +49 711 257 78 0 Fax: +49 711 257 78 40 mail@burgdorf-kg.de www.burgdorf-kg.de C-080/D-089 Air Products GmbH F-079 D. Bader Söhne GmbH & Co. KG - baka A-098/B-099 Ajax Tocco Magnethermic GmbH F-041/F-049 N. Bättenhausen GmbH F-015 BAQ GmbH A-110 3-2016 heat processing 67
INDEX OF EXHIBITORS Bürkert Fluid Control Systems Christian-Bürkert-Str. 13-17 74653 Ingelfingen Tel.: +49 7940 10 0 Fax: +49 7940 10 91 204 info@burkert.com www.burkert.com E-010 Dr.-Ing. K. Busch GmbH E-091 BvL Oberflächentechnik GmbH F-019 Carbolite Gero GmbH & Co. KG C-002 CASTService GmbH E-018 CIEFFE Forni Industriali C-011 Cloeren Technology GmbH A-090/B-091 Courth Edelstahl-Apparatebau GmbH F-039 Cronite Klefisch GmbH C-019 DAM Härtetechnik GmbH A-061 Datapaq LTD B-071 Demig Prozessautomatisierung GmbH C-058/D-059 DEW Deutsche Edelstahlwerke GmbH F-030 Dorstener Drahtwerke H.W. Brune & Co. GmbH D-079 Drahtwerke Oberndorfer Hütte GmbH A-099 S. Dunkes GmbH F-032 Duotherm Stark Isoliersysteme GmbH & Co KG Newcomer Edwards Vacuum C-010/D-011 EFD Induction GmbH Lehener Straße 91 79106 Freiburg Tel.: +49 761 8851-0 Fax: +49 761 8851-139 sales@de.efdgroup.net www.efd-induction.com E-058 Electron Thermal Processing Equipment B. V. A-101 Elettromeccanica Delta Spa E-002 Eliog Industrieofenbau GmbH D-069 Eltra GmbH C-002 Eltro GmbH C-060 Durferrit GmbH D-040/E-049 CODERE SA Route de Miécourt 12 2942 Alle Switzerland Tel.: +41 32 465 10 10 Fax: +41 32 465 10 11 info@codere.ch www.codere.ch F-056 Cobes GmbH Newcomer ECM TECHNOLOGIES 46 rue Jean Vaujany - TECHNISUD - 38029 GRENOBLE Cedex 2 France Tel.: +33 4 76 49 65 60 Fax: +33 4 38 49 04 03 info@ecmtech.fr www.ecm-furnaces.com B-060 EMA Indutec GmbH Petersbergstr. 9 74909 Meckesheim Tel.: +49 6226 7880 Fax: +49 6226 788 100 sales@ema-indutec.de www.ema-indutec.com D-080 EMAG Eldec Induction GmbH C-070 Concept-Laser GmbH C-120/F-121 Econox SA D-101 Emco-Test Prüfmaschinen GmbH E-031 68 heat processing 3-2016
INDEX OF EXHIBITORS EMO Oberflächentechnik F-058 ESI Prüftechnik F-101 F&E Technologiebroker Bremen GmbH C-120/F-121 Fagus GfreCon Greten GmbH & Co. KG Newcomer FAI FTC S.p.A. F-001 Fraunhofer IWS E-011 Fuchs Schmierstoffe GmbH F-060 Galdabini A-060 Gefran GmbH F-091 Germex GmbH D-119 GH-Induction Deutschland, Erwärmungsanlagen GmbH Hainbrunner Straße 10 69434 Hirschhorn/Neckar Tel.: +49 62 72 92 16 0 Fax: +49 62 72 92 16 26 gh.info@gh-induction.de www.gh-induction.de F-055 Gießtechnik Bremer GmbH F-066 Graphite Materials GmbH Rothenburger Straße 76 90522 Oberasbach Tel.: +49 911 999 01 03-0 Fax: +49 911 999 01 03-50 info@graphite-materials.com www.graphite-materials.com A-021 GTD Graphit Technologie GmbH B-090/C-099 gwk Gesellschaft Wärme Kältetechnik mbh E-061 Gebrüder Hammer GmbH C-021 Hauck Heat Treatment GmbH D-091 Heess GmbH & Co. KG C-028/D-029 Hein, Lehmann GmbH D-038 Heraeus Kulzer GmbH - Division Technique C-078 Herth elektr. Temperaturgeber GmbH D-117 Himmelwerk Hoch- und Mittelfrequenzanlagen GmbH Jopestraße 10 72072 Tübingen Tel.: +49 7071 94660 0 Fax: +49 7071 94660 50 seitzer@himmelwerk.com www.himmelwerk.com F-018 Honeywell Elster GmbH Strotheweg 1 49504 Lotte Tel.: +49 541 1214-0 Fax: +49 541 1214-370 info@kromschroeder.com www.ict.honeywell.com F-034 Houghton Deutschland GmbH F-038 HSH Härtereitechnik GmbH A-038 HSL Härtereizubehör GmbH A-091 HT Solutions srl E-056 IHI Machinery & Furnace Co., Ltd. C-038/D-039 IHT Industrieverband Härtetechnik C-051 I-H-T-S GmbH A-065 Imprintec - Materials Solution B-070 Inductoheat Industrieofen- Europe & Härterei- GmbH Ostweg zubehör 5 GmbH Unna 73262 Viktoriastraße Reichenbach/Fils 12 59425 Unna Tel.: +49 7153 504201 Fax: Tel.: +49 2303 7153 25252 5042280 info@inductoheat.eu Fax: +49 2303 25252 20 www.inductoheat.eu info@ihu.de D-030 www.ihu.de A-030 3-2016 heat processing 69
INDEX OF EXHIBITORS Intermetall Produkte AG A-100/B-101 IOB Aue GmbH F-059 IOB Industrieofenbau F-199 Ipsen International GmbH Flutstraße 78 47533 Kleve Tel.: +49 2821 804 0 Fax: +49 2821 804 324 sales@ipsen.de www.ipsen.de E-040 Isserstedt Prüfmaschinen GmbH C-061 IVA Schmetz GmbH Holzener Straße 39 58708 Menden Tel.: +49 2373 686 0 Fax: +49 2373 686 200 info-iva-schmetz@tenova.com www.schmetz.de A-080/C-089 IVR Advanced Industriel Furnace s.r.l. F-010 JUMO GmbH & Co. KG Moritz-Jucheim-Straße 1 36039 Fulda Tel.: +49 661 6003 0 Fax: +49 661 6003 500 mail@jumo.net www.jumo.net F-071 Kerfa GmbH A-078 Kohnle Wärmebehandlungsanlagen GmbH D-071 Kralovopolska Slevarna A-103 L&R Kältetechnik GmbH & Co. KG F-031 Linde AG, Linde Gases Division Seitnerstraße 70 82049 Pullach Tel.: +49 1803 85000 0 Fax: +49 1803 85000 1 info@de.linde-gas.com www.linde-gas.de D-050/E-051 ITG Induktionsanlagen GmbH Neckarsteinacher Str. 88 69434 Hirschhorn Tel.: +49 6272 9203 0 Fax: +49 6272 9203 10 vertrieb@itg-induktion.de ww.itg-induktion.de A-095 ITW Test & Measurement GmbH C-118 Kamax Tools & Equipment GmbH & Co. KG Newcomer Karberg & Hennemann GmbH & Co. KG A-002 KB Prüftechnik GmbH E-078 Loi Thermprocess GmbH Am Lichtbogen 29 45141 Essen Tel.: +49 201 1891 1 Fax: +49 201 1891 321 loi@tenova.com www.tenova.com A-080/C-089 Friedrich Lohmann GmbH C-020/D-021 KELLER HCW GmbH Business Unit MSR ITS Carl-Keller-Str. 21 49479 Ibbenbüren-Laggenbeck Tel.: +49 5451 850 Fax: +49 5451 85412 info@keller-msr.de www.keller-msr.de/pyrometer B-120 70 heat processing 3-2016
INDEX OF EXHIBITORS LumaSense Technologies GmbH Kleyerstr. 90 60326 Frankfurt/M. Tel.: +49 69 973 73 0 Fax: +49 69 973 73 167 info@lumasenseinc.com www.lumasenseinc.com A-118/B-119 MAE Maschinen- und Apparatebau Götzen GmbH E-069 Mahler GmbH Robert-Bosch-Straße 7-9 73207 Plochingen Tel.: +49 7153 9251 0 Fax: +49 7153 9251 11 info-mahler@tenova.com www.mahlerofen.de A-080/C-089 maptec landau GmbH F-032 MDL s.r.o. D-079 MESA Electronic GmbH Johann-Flitsch-Str. 2 83075 Bad Feilnbach Tel.: +49 8064 90630 0 Fax: +49 8064 90630 90 info@mesa-international.de www.mesa-international.de C-030/D-031 Mesa Industrie-Elektronik A-058 Messer Industriegase GmbH A-029 Micromess GmbH Newcomer MIOBA Mitteldeutscher Industrie-Ofenbau GmbH & Co. KG A-031 Nabertherm GmnH A-108/B-109 NewSonic F-053 Nippon Kornmeyer Carbon Group GmbH F-064 Artur Nolzen Industrieofen GmbH & Co. KG A-025 Noxmat GmbH Ringstr. 7 09569 Oederan Tel.: +49 37292 6503 0 Fax: +49 37292 6503 29 info@noxmat.com www.noxmat.com F-081 Nüssle GmbH & Co. KG C-080/D-089 O-C-S-S GmbH E-030 Oerlikon Leybold Vacuum GmbH D-060 Oerlikon Metaplas GmbH C-068 ONI Wärmetrafo GmbH C-041 Optris GmbH Ferdinand-Buisson-Str. 14 13127 Berlin Tel.: +49 30 500197 0 Fax: +49 30 500197 10 info@optris.de www.optris.de A-011 Osaka Tel Ve Telbant San. Tic. Ltd. Sti. D-058/E-059 OSA-tec Service GmbH B-078 OSK-Kiefer GmbH F-013 Osmirol GmbH C-080/D-089 Padelttherm GmbH A-067 Petrofer Chemie H. R. Fischer GmbH & Co. KG C-018/D-019 PhoenixTM GmbH F-061/F-069 W. Pilling Kesselfabrik GmbH D-020 Presi GmbH A-005 3-2016 heat processing 71
INDEX OF EXHIBITORS PRIMAGAS Energie GmbH & Co. KG Luisenstr. 113 47799 Krefeld Tel.: +49 180 1111 4444 Fax: +49 180 500 6138 info@primagas.de www.primagas.de F-051 Process-Electronic-GmbH Dürnauer Weg 30 73092 Heiningen Tel.: +49 7161 948880 Fax: +49 7161 43046 info@process-electronic.com www.group-upc.com A-040 Joseph Raab GmbH Newcomer Raytek GmbH B-071 RD-Technologies D-061 REMIX S.A. ul. Poznańska 36 66-200 Świebodzin Poland Tel.: +48 68 47 55 400 Fax: +48 68 47 55 404 remix@remixsa.pl www.remixsa.pl F-029 Georg Render GmbH A-109 Helmut Rohde GmbH C-116 SAFED Suisse SA 42, rue Emile Boéchat 2800 Delémont Switzerland Tel.: +41 32 4214460 Fax: +41 32 4214464 contact@safed.ch www.safed.ch D-080 Safran Herakles A-001 Sajjan Precision Castings B-108/C-109 Salawa Quenching Technology GmbH F-038 Sandvik Wire & Heating Technology E-039 Schick Technik GmbH B-079 Rohde Schutzgasöfen GmbH D-028/E-029 Rohmann GmbH PVA Industrial Vacuum Stystem GmbH PlaTeG PulsPlasma Nitriding Systems Im Westpark 10 12 35435 Wettenberg Tel.: +49 641 68690 490 Fax: +49 641 68690 822 service@plateg.de www.plateg.de A-027 D-070 Karl Roll GmbH E-098 Rothstein Metallfördergurte GmbH & Co. KG C-010/D-011 Rübig GmbH & Co. KG C-098 Schneider Electric Systems GmbH >EUROTHERM< Ottostraße 1 65549 Limburg Tel.: +49 6431 298 0 Fax: +49 6431 298 119 info.eurotherm.de@schneiderelectric.com www.eurotherm.de D-098/D-090 PVT Plasma und Vakuum Technik GmbH C-090 QASS GmbH B-070/D-079 Qness GmbH C-069 Runkel GmbH & Co. KG C-031 Safechem Europe GmbH F-050 Schräder Abgastechnologie Newcomer Schunk Kohlenstofftechnik GmbH D-018 72 heat processing 3-2016
INDEX OF EXHIBITORS Schütz + Licht Prüftechnik GmbH A-060/B-061 SECO/WARWICK Sobieskiego 8 66-200 Świebodzin Poland Tel.: +48 683820 500 Fax: +48 683820 555 europe@secowarwick.com www.secowarwick.com E-060 sentenso GmbH C-100 SGL Carbon E-071 Shanghai Advanced Metallurgical Technology Corporation E-090 Shijiazhuang Zhonggqing Import & Export Co. Ltd. (HEBEI) E-019 Sinosteel Advanced Materials (Zheijiang) Co., LTD Newcomer Sistem Teknik Endüstriyel Firnlar LTD. ŞTİ F-021 Sitec Industrietechnologie GmbH F-002 Skako Vibration A/S E-020 SMS Elotherm GmbH In der Fleute 2 42897 Remscheid Tel.: +49 2191 891 0 Fax: +49 2191 891 229 info@sms-elotherm.com www.sms-elotherm.com C-040/D-049 SOLO Swiss SA Grandes-Vies 25 2900 Porrentruy Switzerland Tel.: +41 32 465 96 00 Fax: +41 32 465 96 05 mail@solo.swiss www.solo.swiss E-028 Dr. Sommer Werkstofftechnik GmbH A-050 Spectro Analytical Instruments GmbH A-107 Stange Elektronik GmbH E-030 Stiftung Institut für Werkstofftechnik C-120/F-121 Stresstech GmbH A-019 Struers GmbH F-089 Super Systems Europe A-010 TAV Vacuum Furnaces SpA F-040 TAVENINEERING S.p.A. E-050 Techno Induzione SRL E-099 Thermconcept Dr. Fischer GmbH B-069 thermo-control Körtvélyessy GmbH Grünspechtweg 19 13469 Berlin Tel.: +49 30 40 586 940 Fax: +49 30 40 586 941 info@thermo-control.com www.thermo-control.com A-037 Top Grafit s.r.o A-028 TPC GmbH A-069 TTC Informatik GmbH C-058/D-059 UTTIS Calea Bucuresti 20 077185, Vidra, Ilfov county Romania Tel.: +40 21 3325987 Fax: +40 21 3018487 office@uttis.ro www.uttisheat.com A-009 Systherms GmbH B-068 VA-Tech GmbH A-028 3-2016 heat processing 73
INDEX OF EXHIBITORS Vulkan-Verlag GmbH Friedrich-Ebert-Straße 55 45127 Essen Tel.: +49 201 82002 14 Fax: +49 201 82002 40 info@vulkan-verlag.de www.vulkan-verlag.de E-079 Wickert Maschinenbau GmbH Wollmesheimer Höhe 2 76829 Landau Tel.: +49 6341 9343 0 Fax: +49 6341 9343 30 info@wickert-presstech.de www.wickert-presstech.de C-050/D-051 Wienstroth Wärmebehandlungstechnik GmbH C-029 WMU GmbH E-021 WPX Faserkeramik GmbH Belgische Allee 59 d 53842 Troisdorf Tel.: +49 2203 9479200 Fax: +49 2203 94792020 info@whipox.com www.wpx-faserkeramik.de B-100/C-101 WS Wärmeprozesstechnik GmbH Dornierstr. 14 71272 Renningen Tel.: +49 7159 1632 0 Fax: +49 7159 2738 ws@flox.com www.flox.com A-039 Wuxi Junteng Fanghu Casting Co., Ltd. Newcomer Zwick GmbH B-110/C-119 EFFECTIVE 2016/08/25 THIS INFORMATION IS SUPPLIED WITHOUT LIABILITY. Visit us at the HK 2016 Vulkan-Verlag Hall 4.1 / Booth E 079 26-28 October 2016 Koelnmesse, Cologne 74 heat processing 3-2016