GE Intelligent Platforms delivers high performance solutions for a connected world Mark Pipher GM, Real Time Operational Intelligence
Sources: 1. Wall Street Journal, 11/2/11; 2. More than 50 billion connected devices, ERICSSON, 2011; 3. State of CIO Survey, CIO Magazine, 2013 In the next five years 40% of skilled industrial workers will retire 1 50b Machines will connect to the Internet 2 Top 3 Priorities of CIOs are Mobility, BI/Analytics and Cloud 3 The new generation of workers expects answers at their fingertips
Industrial Internet 1 2 3 Brilliant Machines 1 Connect the world s machines, facilities, fleets and networks with advanced sensors, controls and software applications Advanced Analytics People at Work Combines the power of Connecting people at work, physics-based analytics, any place, any time & any noise reduction techniques, for intelligent operations predictive algorithms, and deep domain expertise A world that works better, faster, safer, cleaner and cheaper
A Billion+ Users What Industrial Operations is Facing
1 Search 2 Top Stories 3 Ads 4 Raw Data Feed 5 Location Aware Ad Real-time Social Intelligence (RtSI)
[What if] Facebook data sources were machines, NOT users. Could this drive Your Industry to the Next Level?
Model > Site > Equipment Notifications Analysis MAP Action >> Model > Site MAP > Equipment My Notifications RtSI Real time Information Anytime Anywhere Intelligence Layer Proficy Rt OI Relationships Relationships Structure Structure Raw Data from Users Data from Machines
Facebook is small really it is. One (1) single industrial machine takes less than 1 hour to share what an average user on Facebook shares per year Four (4) average size manufacturing facilities would produce the same amount of data elements to that of 845 million Facebook users If only 1% of machines of the worlds machines were connected, Facebook for industry would handle 7500x Facebook s
Think about it. RtOI s goal is to make data actionable and relevant to each user anytime anywhere. We re just doing it from a different data source.
Real Time Operational Intelligence Role Based - GEO Awareness Mobility - Integrated Analytics Trusted Sources Industrial Mobility Advanced Information Collaboration Connectivity Provisioning Exception based Cloud to Site service delivery HHA HA L Dev S Dev Setpoint S Dev L Dev LA LLA Temperature Time High High Alarm High Alarm Low Alarm Low Low Alarm Small Deviation Large Deviation From data everywhere to actionable knowledge at the right place, right time & right person 10 RtOI 6/3/2013
Roles and Target Audience Operator Real-time interaction with shop floor systems Operational run-time data entry Engineer/Analyst Detailed analysis of process, production, quality and reliability Quality Eng. Quality and reliability Documented evidence Executive Summary analytical dashboards Exception-based alerts Maintenance Always informed Electronic Procedures Operations Manager Coordinating operations Planning production Integrator Remote monitoring Administrator/IT Fully secured app guaranteed Casual User Casual User ANY OF THE ABOVE + MORE!
From data everywhere
to Actionable Knowledge Anywhere Anytime!
A global view on your plants & sites Structured navigation based on the physical organization of your assets MY ASSETS
From Structure to Context Alarms to analytics to action
Key Performance Indicators & Trends At your finger tips
The information finds you! Geo-intelligence
Lead to action Increase velocity! Seamless Transition to Supervisory Control Operational Consistency
Anytime, Anywhere Getting alarms when you are miles away!
Increased collaboration Document your actions & let the others know Note #1 Joe s Comment on Note #1 Mike s Comment on Note #1
Operational efficiency ~75% of all alarms are NOISE
Intelligent Notification We will help you find the critical few!
Secured by design Maintain the CONFIDENTIALITY, INTEGRITY and AVAILABILITY of your systems and data
Real Time Operational Intelligence! Information in Context Delivered by Role Location Based Intelligent Notification Optimal actions Increased Collaboration 24 RtOI 6/3/2013
Mobility is the spark. One Mobile Solution for Multiple Roles Geo-Intelligence Structured navigation Mobile KPIs/Notes
Advanced Analytics Turning trends into action, Analytics allow you to probe the past to predict the future, anticipate issues before they happen and turn data into a competitive advantage. Data Management Reduce IT costs Drive Global Standards Process Optimization Reduce noise, in-line Increase process predictability Asset Health Increase Asset Availability (ROA) Protect critical assets Operational Excellence Maximize production throughput Match demand to production capability Remote Monitoring Leverage expertise Drive Global Standards Predictive Diagnostics Reduced time to insight Increase asset productivity Quality Management Reduce waste and rejects Increase customer satisfaction Compliance Protect your brand Meet regulatory requirements
Workforce enablement Data needs to be easily understood and accessible in real-time to increase efficiency, minimize waste - enabling smarter faster decisions. Operators need reactive and proactive information where and when they need it Existing Systems & practices need to be integrated into all visualization techniques Plant Devices are starting to talk to one another and build their own Intelligence Technologies will bring geo-spatial fencing and social applications Equipment Service Companies leveraging Notifications & Analytics 27 GE Title or job number 6/3/2013
Actionable knowledge Anywhere, Any time
The problem is upon us Lots of stranded, untapped data Technology exists to solve Early adopters will benefit and influence the solution
World Class Products and Technology Designed for the Industrial Internet Collect and visualize data in real-time Store the data efficiently Present data in context and control process Analyze data for operational value High performance computing & control, data & analytics, cloud computing, mobility and workforce enablement to redefine what s possible in automation GE Restricted - Distribute to named individuals only.
GE Minds & Machines
Brilliant machines Access to data Ability to interrogate the data Expertise to understand the data Feedback loops & collaboration = Smarter Machines Focus on the Node closer to the point of collection is better
More power at the point of control The next round of large-scale efficiency and productivity gains will leverage the technology principles powering Information Age companies and combine them with the unique requirements of our industry Integration simplicity The right connections Designed-in upgradeability Industrial Internet integration
Control systems Single point of connect Create, configure, simulate, deploy and operate your controls from a single point of connect, on any device with a browser. Self assembling networks New controllers self-register by name So your applications don t have to change as the network and/or hardware evolves Collaborative development Create and join communities to exchange ideas and content in a secure environment. Manage application content. Build, reuse and share entire applications or snippets Get more done working with others Object-based protocols Embedded OPC-UA at the controller means you control what you share and can make what you share automatically visible No compromise to security
Industrial Big Data We know Big Data GE Monitors 55,000 assets 5TB per day across GE 365 days per year 1.8 PB per year 10 years = 18 PB of equipment data Industrial Big Data Hadoop Big Analytics & visualization Large query performance Unlimited data Unlimited clients Cloud enabled via hadoop Plant 650B samples/day Data w /Model Content Scales with hardware Centralized administration Machine 152k samples/sec Embedded Controls Ultra High Speed Writes Small footprint Line 4B samples/shift SCADA Trending Data with historical Storage Common Configuration