Direct Current (DC) Motors

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Transcription:

Motor Control

Questions?

Direct Current (DC) Motors Rotating shaft Fixed pair of magnets www.pcgadgets.com

Direct Current (DC) Motors Wire placed within a magnetic field: Force on the wire is perpendicular the magnetic field and to the direction of current through the wire Direction of force: determined by the left-hand rule www.magnet.fsu.edu

Direct Current (DC) Motors Force on the wire induces a torque about the motor shaft Commutator switches direction of current every half cycle Direction of torque remains the same throughout the cycle hyperphysics.phy-astr.gsu.edu

DC Motors Average motor torque is proportional to current flow through the wire Wire has some resistance Direction of current flow determines torque direction How can a digital input control torque magnitude?

DC Motors How can a digital input control torque magnitude? Use Pulse Width Modulation (PWM)! How do we handle torque direction?

DC Motors How do we handle torque direction? +5V to north V to south V to north +5V to south How would we implement this with our microcontroller?

DC Motor Control One possibility Connect motor directly to the I/O pins Two directions: PD2: ; PD3: PD2: ; PD3:

DC Motor Control One possibility Connect motor directly to the I/O pins What is wrong with this implementation?

What is wrong with this implementation? Our I/O pins can source/sink at most 2 ma of current This is not very much when it comes to motors DC Motor Control How do we fix this?

NPN Transistors Collector Base Base to emitter is a diode! Emitter Current from base to emitter is non-negative Small B->E current opens a valve that allows large C->E current

Transistors as Switches (what we need to understand for our purposes) Collector Logic (V) Base Emitter -> no current flow V

Transistors as Switches (what we need to understand for our purposes) Collector Logic (5V) Base V Emitter -> small amount of current flow from base to emitter

Transistors as Switches (what we need to understand for our purposes) Collector Logic (5V) Base V Emitter -> small amount of current flow from base to emitter also allows (possibly large) current to flow from collector to emitter

Simple H-Bridge

Simple H-Bridge What happens with these inputs?

Simple H-Bridge What happens with these inputs? Motor turns in one direction

Simple H-Bridge How about these inputs?

Simple H-Bridge What happens with these inputs? Motor turns in the other direction!

Simple H-Bridge How about these inputs?

Simple H-Bridge What happens with these inputs? We short power to ground very bad

Simple H-Bridge How can we prevent a processor from accidentally producing this case?

We introduce a little logic to ensure the short never occurs Modified H-Bridge

What happens with this input? Modified H-Bridge

Modified H-Bridge What happens with this input?

Modified H-Bridge What happens with this input? Motor turns in one direction

Modified H-Bridge How about this input?

Modified H-Bridge What happens with this input?

Modified H-Bridge How about this input? Motor turns in the other direction

Modified H-Bridge This implementation is nice because we only need one direction bit of control What are we missing?

Modified H-Bridge What are we missing? Control of torque magnitude Let s introduce a second PWM input that turns the motor on/off

Pulse Width Modulation for Motor Control Goal: given on/off input, we want to specify the motor torque With PWM, we turn the motor on/off very fast We can control average motor torque with duty cycle With a high frequency signal, the inertia of the motor smooths out the sharp on/off transitions

PWM and Direction Control

PWM and Direction Control What happens with this input? x

PWM and Direction Control x What happens? No current flow

PWM and Direction Control x What happens now?

PWM and Direction Control x What happens now? x determines motor direction x x x x

PWM and Direction Control Direction Two low-current inputs control direction and torque magnitude

Dual H-Bridge for Project 3

H-Bridge: More Detail Diodes across the transistors can conduct current upwards in the circuit

H-Bridge: More Detail Current flow through the transistors Motor begins to spin

H-Bridge: More Detail All transistors off, but: motor still spinning Motor pushes current from left to right

H-Bridge: More Detail All transistors off, but: motor still spinning Current moves through diode to +5V

H-Bridge: Dynamic Braking Top transistors on; motor spinning

H-Bridge: Dynamic Braking Current moves through diode (left) Then through transistor (right)

H-Bridge: Dynamic Braking Current moves through diode (left) Then through transistor (right) Motor slows itself down!

Next Time Project : digital input/output