METAL ROOFS STRAIGHT CURVED ELLIPTICAL CONICAL CCS Roofing Systems ELVAL ENF Standing Seam CCS S2400 CCS S2500 CCS A1500 CCS Liner Tray Cassette
www.ccs-sa.gr CCS Metal Roofs The modern design of structures has to combine many needs. Environmental, Climatological, Functional. The result has to be unique, with a distinct character. CCS metal roofs give to the buildings a solid, secure character. CCS System, is the perfect solution for roofing systems both aesthetically and performance wise. Developers and planners can utilize this system to create interesting and exceptional roofing solutions for industrial, administrative and residential buildings, sports stadiums, recreation centers and swimming pools. With our technical experience in production and years of experience in profile processing, we can offer architects exciting design possibilities and creative solutions, for standing seams, waved or trapezoidal metal profiles, for roofs and wall coverings, frontal sheeting and panels. Materials we can offer: Steel Aluminum Copper Brass Titanium Zinc 2
Advantages of Aluminum as outer-skin - Aluminum is lighter than steel. - Aluminum can be formed, bent and worked easier. - Long Guarantees are an option. - Aluminum can be infinitely recycled. - With the recycling process, up to 95% of the producing energy can be saved. Mobile CCS Liner Tray - CCS steel Liner Tray achieves bigger loads and longer lengths, thus saving on the structure below. - CSS steel Liner Tray eliminates the need for purlings, increasing your savings. - It can be perforated to achieve required acoustic properties. - Our Inhouse Perforation line makes us very flexible in offering materials with various acoustic properties. - We can produce on site, saving money and time!!! ROOFING SYSTEMS 3
www.ccs-sa.gr CCS Roofing Systems for the Owner: - The Very Low maintenance Cost. - A Lighter Metal Structure needed/lower Cost. - The Long Openings, thus a more Functional Building. - The Low Roof-inclination permits larger structure volumes. - The Aesthetic Excellence and the Impressive Appearance. - The use of Recyclable materials, having a positive approach towards our Environment. - Lower Energy Costs. - Succeed Longevity, thanks to the installation without penetration. - It s excellent resistance to wind uplift. - A Continuous Weather tight system. - It can meet the acoustic requirements of most Buildings at a low cost. - Non Combustible, it reduces the risk and the insurance premium. 4
CCS Roofing Systems for the Architect: - Freedom of Form. - Freedom of Colors. - Extreme small concave radiuses. - Low inclination of up to 1,5%. - Long (one piece) lengths of over 70m are possible. - Fully complies with the new European Building Regulations/Technical Standards CCS Roofing Systems for the Installation: - On site forming and zipping. - Fast track installation. - Low transportation cost. - Low wastage. - Durable. - Almost all-weather installation is possible. CCS Roofing Systems for the Restoration: - CCS Roofing System can be used on various sub constructions. - CCS Roofing System can be the correct solution in building structures that can only support a light weight. - Fast installation/short delivery time. - Smaller reinforcements are needed than when using heavier material. 5
www.ccs-sa.gr Reasons for choosing CCS Consultant and Construction Solutions S.A. is specialized in Facades and Roofs. We have years of experience in consulting, producing and roll forming of sheets. Getting mobile Now CCS has become mobile. We bring equipment and knowledge at the construction site. We come and produce and install on-site not only the final cover, the standing seam system, but also the structural element, the CCS Liner Tray. This way we save for our customers substantially on steel structure cost and on roofing cost. Coatings Our Group has a wet - oven coating facility that enable as to produce any color, any RAL or special color, in short time. We provide you with the counter samples. Planning Planning and analyzing every detail needed for a secure installation. Installing CCS Roofing System is a very safe solution, with the highest standards of durability and quality. The upper skin consists of a steel trapezoidal, isolation, moisture bridge and thermal bridges, plus aluminum holders. We either form CCS sheets on the installation site or we ship from Greece. We install above the steel structure a standing seam roof systems by forming the material ON SITE, saving on transportation, gaining on flexibility and installing long sheets. Therefore we achieve superior client satisfaction due to our fast track construction system. We use pre-painted aluminum, pre-painted steel, stucco embossed aluminum, Aluzinc, Zinc, which we form, corrugate and perforate according to the client s needs. Facades, Shading Systems and Acoustic Panels are in the field of our expertise and can be of your benefit. Depending on the market: We advise the procurement of material. We supply the required system. We install the required envelop. 6
CCS services Each Building and each Structure has its own character, so different is the way we approach each project. We are very flexible. According to the Plan and the requirements we offer calculated solutions of high quality. In order to facilitate the use of our system we offer technical assistance in detail. We give attention to the special parts. We will make your life easier providing specs for development. Our architectural representatives and engineers are available to make sure your roofing project runs smoothly. Building categories That CCS SA specializes in: Airport Terminals Sport Centers Colleges & Universities Cultural Centers Commercial Centers Hotels and Resorts Transportation Terminals Office Buildings Logistic Buildings On site production of CCS main advantages: Extra Long pieces of up to 70m. A continuous weather tight roof system. Savings in Packaging and Trasportation Cost. Flexibility in Production and last minute changes. Simple, fast track. Time saving installation. 7
www.ccs-sa.gr CCS Roofing Profiles The range of CCS Roofing aluminum standing seam profiles that are on offer help create roofs and facades that successfully combine outstanding functionality with stunning aesthetics. The CCS Roofing Profiles are suitable for large or small projects in any sector and can be formed to accommodate most designs. A CCS Roof can be anything from a simple single-skin solution to a sophisticated high performance system that incorporates integral components. CCS Roofing Profile S2500 Designed particularly as a structural roof system for pre-engineered Buildings is the most extensively testedsystem. It incorporates an unique heavy duty interlock clip that secures the system. In its 180 o Seam it locks the holders. A very small radius 1.5 metres is possible. It is ideal for elliptical shapes. Seam Height 50mm. CCS Roofing Profile S2500 PLUS, as S2500 with reinforced ribs CCS Roofing Profile S2400, can be curved with small radius of 1050mm CCS Roofing Profile S2400 PLUS, as S2400 with reinforced ribs 8
CCS Roofing Profile A1500 A high integral snap-lock panel system that consists of an integral narrow batten cap that snaps over rigid, continuous interlock leg to create a pleasing architectural panel system. Easy and fast in installation. Ideal for residential use. Seam Height 38mm, variable width. CCS Roofing Profile S65/415 Withstands high wind loads, using aluminum of up to 1.2mm. It can achieve a radius of 20 metres. Seam Height 65mm, fixed width 415mm, straight or tempered (for conical shapes). It can be produced from a wide range of materials: Aluminum, Steel, Zinc, Copper. 9
www.ccs-sa.gr CCS Liner Tray Cassette (structural cassettes) Technical information Liner Trays are cold-formed on CCS mobile roll-forming machines. Steel sheet with thickness from 0.75mm to 1.5mm, galvanized on both sides with zinc layer 100g/m 2 or 275g/m 2. Raw material used is steel in grade S320GD. From Z100 up to Z275 in accordance with EN 10326 standard, with a yield point fy=320 MPa, coil-coated with organic coating of 15μm or 25μm in accordance with EN 10169-1 standard. Accurate production process and high quality raw material guarantee a high load-bearing capacity and profile rigidity allowing an increase of span distances (columns, frames). Tables provide information enabling designers to make individual loading calculations in case of non-standard applications. Wide product portfolio includes the following types of mobile Liner Trays: -120/600-150/600-160/600-200/600 Applications CCS Liner Trays are defined by the longest durability and highest quality. Diversified depth and load bearing capacity allow to use Liner Trays as load bearing elements of walls. CCS Liner Trays are applied as internal elements with thermal insulation. Horizontal positioning and fastening directly to columns increases stability of the structure and eliminates the need of secondary structure. Internal side of wall made of Liner Trays does not require any additional finishing works, thanks to application of the color organic coating. External side of partition made of Liner Trays can be finished with the use of: trapezoidal and wavy facade profiles, design profiles, or rain screen panels. 7 1 5 4 6 3 2 1 7 3 4 6 2 8 5 1. Acoustic Absorber with vapour barrier rier 2. Thermal insulation 160mm-40kgr/m3 3. Insulation 20mm-80kgr/m3 Mineral Wool top layer 4. CCS S65/415 5. Elval Enf Standing Seam Halter 6. Thermal Brake 7. CCS Liner Tray perforated 8. Structural Steel Beam Aluminum Panel R1000 1. Alumimium Polyurethane Panel 2. Alumimium Gatter 3. Flashings 4. Trapezoidal Sheets T160 5. Metal Structural steel 6. Wood 80x60 7. Closure Filler 10
CCS Coatings, Perforations and Corrugations CCS can meet any expectation regarding color matching, matt or gloss. We mainly use PVDF, VHDPE, PE paints and other high end technology coatings. Our perforation line can perforate in any shape with a 500tn line press. Our Corrugation lines can produce cassettes, trapezoidal & sinusoidal shapes. We can provide per coil the lacquering characteristics data in μm of the coating surfaces, up and down part, plus the painting types. SPECIFICATION DESCRIPTION 1. Alloy EN AW 3004 ( Al Mn1Mg1), Chemical analysis according to EN 573-3 Si (%) : 0,30 max, Fe (%) : 0,70 max, Mn (%) : 1,00-1,50, Mg (%) : 0,80-1,30, Cu (%) : 0,25 max, Ti (%) : 0,05 max, Zn (%) : 0,25 max, Cr (%) : 0,05 max, Other elements: each 0,05 % max, Total others : 0,15 % max, Al (%) : Remainder EN AW 3105 ( AlMn0.5Mg0.5), Chemical analysis according to EN 573-3 Si (%) : 0,60 max, Fe (%) : 0,70 max, Mn (%) : 0,30-0,80, Mg (%) : 0,20-0,80, Cu (%) : 0,30 max, Ti (%) : 0,10 max, Zn (%) : 0,40 max, Cr (%) : 0,20 max, Other elements: each 0,05 % max, Total others : 0,15 % max, Al: Remainder 2. Mechanical properties, after coating 3. Dimensions and Tolerances 2.1 Temper 2.2 Tensile strength 2.3 Yield strength 2.4 Elongation 3.1 Thickness 3.2 Widths 3.3 Lengths 3.4 Lateral curvature 3.5 Squareness 3004 H44 or 3105 H46 3004 H44: 210-265 N/mm², typical 220-235 3105 H46: 175-225 N/mm², typical 210 3004 H44: 180-230 N/mm², typical 195-205 3105 H46: 150 N/mm² min, typical 180 3004 H44: A50 > 4,0 % 3105 H46: A50 > 2,0 % Valid for thicknesses of bare Al 0,7-1,2 mm Test according to EN 10002-1 Thickness before paint Tolerances 0,70-1,20 mm ± 0,08 mm Coils Thickness Nominal width Tolerance 0,7-1,2 mm 500-1250 mm + 1,5/ -0 mm Sheets Thickness Nominal width Tolerance 0,7-1,2 mm 500-1250 mm + 3,0/ -0 mm Nominal Length Tolerance > 1,0 up to 2,0 m + 4,0 / -0,0 mm > 2,0 up to 3,0 m + 6,0 / -0,0 mm > 3,0 up to 5,0 m + 8,0 / -0,0 mm Max 4,0 / 2000 mm Width Length up to 1 m over 1 up to 1,6 m 1-2 m 4 max 5 max 2-3 m 5 max 5 max 3-5 m 6 max 8 max 4. Coating 4.1 Chemical pre-treatment Cleaning, Chemical passivation suitable for coil coating 4.2 Coatings 4.2.a. Front side 4.2.b. Reverse side Option 1. Primer + Polyester top coat:20 ± 3 microns. Option 2. Primer + Very High Durable Polyester top coat: 23 ± 3 microns Option 3. Primer + PVDF 2 Layers top coat: 25 ± 5 microns Option 4. Primer + PVDF 3 Layers top coat: 32 ± 5 microns ***Also optional to all coatings, to add 70 microns PE film-uv resistant. Primer 5 microns 11
SHAPES COLORS 101 Argent 102 Silver 103 Smoke Silver 104 Grey 105 Champagne 106 Bronze 107 Gold 108 Grey Blue 109 Neptune 110 Rain Blue 201 Angel White 307 Knight Silver 901 Champagne Brushed 302 Crystal Grey 310 Dark Grey 314 Vulcan Copper 202 Oyster White 311 Pearl White 902 Anodized Brushed 203 Canyon Grey 303 Arctic Blue 312 Royal Purple 315 Bright Copper 903 Zinc Effect 204 Turquoise 304 Midnight Blue 316 Coffee Brown 305 Astral Silver 317 Sparkling Black 904 Old Copper 205 Pacific Blue 313 Crystal Pink 801 Wood Effect 301 Emerald Green 306 Moon Silver 802 Mahogany Effect C917 Patina The colors which are shown on this page may have some slight deviation from real. Full color is available upon request. Consultant & Construction Solutions S.A. (CCS) A Viohalco Group Company 21 Sifnaion Aggioplaston 151 24, Marousi, Greece t. +30 210 6199 583 +30 210 6199 122 f. +30 211 2687 036 sales@ccs-sa.gr t. +30 6974400986 t. +30 6974404017 t. +30 6974400988 www.ccs-sa.gr