REFINED ENGINE COMPONENTS



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MBE 900 FIRE & EMERGENCY

The Obvious Choice for commercial fire and emergency apparatus Since diesel engines were first installed in fire apparatus, Detroit Diesel has been the leader. Combining our long heritage of innovation with the resources of our parent company DaimlerChrysler and their benchmark brand Mercedes-Benz, we have over 150 combined years of experience designing, testing and manufacturing diesel engines. Fire Departments choose Detroit Diesel engines for their performance, reliability and superior pump controls. These qualities continue to define our 2007 product line. For example, we ve created engines that comply with the Environmental Protection Agency s (EPA) 2007 diesel emissions standards and still deliver the performance and dependability our customers need. This is undoubtedly the most advanced and environmentally friendly generation of Detroit Diesel engines ever built. THE 2007 MBE 900 The MBE 900 has been the premium engine choice for a wide range of medium-duty and vocational vehicle buyers, powering the needs of food and beverage distributors, pick-up & delivery, recreational vehicles, fire and rescue departments, school bus fleets, tow truck operators, construction companies and others. Nearly 600,000 MBE 900 engines are in service today, more than 100,000 of which are in North America alone. With the changes required to meet the EPA s 2007 diesel emissions mandate, the new MBE 900 now a full 7.2 liters will continue to serve the fire and emergency industry offering a wide range of power ratings. With this broad spectrum of choices, buyers can spec the most economical and best matched components to fit their specific applications. Less money invested and lower operational costs equal a better bottom line. TIGHTENING EMISSIONS STANDARDS The EPA has been requiring the reduction of diesel emissions for the past 30 years. The latest regulations, which take effect in 2007, demand changes on both fuel and engine technology. The new regulations will dramatically reduce nitrogen oxide (NOx) by 55 percent and particulate matter (soot and ash) by 90 percent. We achieved the first target by optimizing the existing Exhaust Gas Recirculation (EGR) system and the second by adding an Aftertreatment System, comprised of a Diesel Oxidation Catalyst (DOC) and a Diesel Particulate Filter (DPF). REFINED ENGINE COMPONENTS EXHAUST GAS RECIRCULATION (EGR) The exhaust gas recirculation system has been optimized to dramatically cut NOx formation by routing a measured amount of exhaust flow to the cylinders to lower combustion temperatures. Lower temperatures result in lower NOx levels without the negative effects of retarding engine timing. The EGR valve has been moved to the top of the engine for improved serviceability. SMART FUEL SYSTEM The SMART Fuel System adds to the performance and cleanliness of the 2007 MBE 900. It features electronically controlled injection nozzles capable of multiple injections per combustion cycle.

DUAL-STAGE TURBOCHARGER The high-performance version of the new MBE 900 employs a dual-stage turbocharger to maximize throttle response and combustion efficiency. Controlled by the DDEC VI, the turbo automatically and precisely adjusts its boost across the operating range, delivering quick and forceful lift on the low end and superb responsiveness throughout the RPM range. HIGH-TECH GRID HEATER DETROIT DIESEL ELECTRONIC CONTROL (DDEC) VI Detroit Diesel set the benchmark for diesel engine electronics. Now we re raising the bar with the sixth generation DDEC VI electronic engine management system. It employs a more powerful microprocessor, increased memory and enhanced diagnostics. The DDEC VI is capable of monitoring and managing all engine functions, including the Aftertreatment system required for 2007 emissions. DDEC VI is a key part of the strategy to achieve greater operating efficiency and cleaner exhaust emissions. Fire Commander II Detroit Diesel pioneered Electronic Pump Controls with the release of the first DDEC system. Since then, nobody has been able to match the precise control achieved with the Detroit Diesel Fire Commander. Taking advantage of the updated electronics in the DDEC VI system, the Fire Commander II puts even more control at your fingertips. It includes a pump inlet and discharge display, engine fault display, new buttons with a more precise feel and a hot exhaust display to alert the operator in the event of an active regeneration during pump operation. More control means you can focus on what matters most: getting the job done. The MBE 900 is capable of starting unassisted in temperatures as low as 5 degrees Fahrenheit. For colder temperature operation, down to -13 degrees Fahrenheit, an optional high-tech grid heater controlled by DDEC VI is available. The high-tech grid heater pre-heats air in the intake system before it enters the engine during starting and initial warm-up. This device reduces cranking time in cold weather to increase starter life, reduces white smoke and offers peace of mind. MAINTENANCE-FREE ELECTROSTATIC BREATHER A new electrostatic breather system removes oil from crankcase vapor before it s vented into the atmosphere. The system sends oil droplets back to the sump where they can continue to serve the engine, reducing oil consumption. And the best thing is, it requires no maintenance. MULTI-FUNCTIONAL FUEL FILTER The MBE 900 now features an all new multi-functional fuel filter containing primary and secondary filtration, a fuel priming valve and a fuel-water separator in one compact assembly as standard equipment. The unit may also be ordered with a hand priming pump, a water-in-fuel sensor and/or a fuel heater as optional equipment. ENGINE BRAKES The MBE 900 engine has two engine brake options available. An exhaust brake providing up to 110 braking horsepower can be ordered. A combination compression/exhaust brake is also available with a best-inclass 215 braking horsepower. Both engine brake options offer quiet operation, increased service brake life, improved driver safety and increased resale value.

M B E 9 0 0 REFINED EXHAUST SYSTEM EXHAUST AFTERTREATMENT SYSTEM The biggest change to our 2007 engines is the addition of an exhaust Aftertreatment System, which replaces the muffler assembly in the exhaust system. The unit s defining components are a Diesel Oxidation Catalyst (DOC) and a Diesel Particulate Filter (DPF) that oxidizes or burns soot. During normal highway operation, exhaust temperatures alone are usually high enough to burn off accumulating soot a process known as passive regeneration. In low ambient temperatures, however, or in some stopand-go applications, the system needs a little help to regenerate, or clean itself. This process is called active regeneration. REFINED FUEL AND LUBRICANTS ULTRA LOW SULFUR DIESEL (ULSD) FUEL AND CJ-4 OIL The 2007 MBE 900 is designed to run on ULSD fuel, which can contain no more than 15 ppm sulfur. The current maximum sulfur content for onhighway diesel fuel is 500 ppm. ULSD fuel is necessary to avoid fouling the engine s Aftertreatment System. A new low ash oil formulation, designated CJ-4, will be required in EPA-07 engines. CJ-4 oil contains less than 1.0 wt. % sulfated ash. Use of high ash engine oils will reduce the cleaning interval on the Diesel Particulate Filter (DPF) system. DOSER The Aftertreatment System uses a doser to initiate active regeneration. When the amount of soot inside reaches a certain level, the doser injects a measured amount of diesel fuel into the exhaust flow, which will react with the catalyst to raise the temperature to a point which enables regeneration. There are two types of active regeneration: in-transit and stationary. In-transit regeneration occurs when the truck is in motion. In cases when the vehicle driving cycle is insufficient for in-transit active regeneration, stationary active regeneration is required. This is performed when the truck is parked and monitored by the driver or a service technician. INTAKE THROTTLE The intake throttle also assists in the regeneration process. When necessary, this device will limit the amount of air entering the engine thereby raising the exhaust temperature and facilitating regeneration. Standard Power Ratings 190 HP @ 2,200 RPM 520 lb-ft @ 1,200 RPM 210 HP @ 2,200 RPM 520 lb-ft @ 1,200 RPM 230 HP @ 2,200 RPM 620 lb-ft @ 1,200 RPM 250 HP @ 2,200 RPM 660 lb-ft @ 1,200 RPM Single-stage turbo Cast iron cylinder head and block No oil centrifuge High Performance Power Ratings 260 HP @ 2,200 RPM 800 lb-ft @ 1,200 RPM 280 HP @ 2,200 RPM 800 lb-ft @ 1,200 RPM 300 HP @ 2,200 RPM 860 lb-ft @ 1,200 RPM 350 HP @ 2,200 RPM 860 lb-ft @ 1,200 RPM* Duel-stage turbo Compact Graphite Iron (CGI) cylinder head and block Oil centrifuge TBD * Fire, Emergency and RV Applications only MBE 900 Engines General Specifications Engine Type 4 Cycle Arrangement 6 Inline Air System Turbocharged Air-to-Air Charged Cooling Governor Electronic/EUP Bore & Stroke 4.17 in x 5.35 in (106 mm x 136 mm) Displacement 439 cu in (7.2L) Compression Ratio 18:1 Dry Weight 1362 lbs (618 kg)

E N G I N E CHANGES FOR 2007 No question about it: The 2007 EPA diesel emissions mandate was one of the most challenging engineering tasks Detroit Diesel has confronted, demanding more time, effort and resources than any other single program in the past several decades. The 2007 MBE 900 engine is not only far cleaner than its predecessors it s stronger too.

UNALTERED MAINTENANCE SCHEDULES, UNMATCHED SERvICE AND WARRANTY MAINTENANCE INTERvALS (MILES) Maintenance Item Severe Short-Haul Long-Haul Engine Oil and Filter Change* 6,000 15,000 20,000 Fuel Filter Change 18,000 30,000 30,000 Valve Lash Adjustment 24,000 75,000 80,000 * Based on using Detroit Diesel approved lube oil. Severe-Duty: Less than 6,000 annual miles. Short-Haul: 6,000 to 30,000 annual miles. Long-Haul: Over 30,000 annual miles. PARTS, SERvICE AND WARRANTY Parts and service for the 2007 MBE 900 engine are available at more than 800 Detroit Diesel authorized service locations throughout North America. Factory certified technicians know your MBE 900 inside and out and are ready to help. For roadside assistance, technical support or locating the nearest service center, contact the Detroit Diesel Hotline at 1-800-445-1980. ON-HIGHWAY WARRANTY PERIOD FOR FIRE AND EMERGENCY APPLICATION** Item Engine 0-60 Accessories 0-24 Warranty Limitations (Whichever Occurs First) ** Refer to the Detroit Diesel warranty parchment for full warranty details, terms and conditions. Repair Charge to be Paid by Owner Months Miles / Kilometers Parts Labor 0-150,000 mi 0-240,000 km 0-100,000 mi 0-160,000 km For more information, call 1-800-445-1980. www.detroitdiesel.com RP 1M, 6SA201 (0609) Specifications are subject to change without notice. Detroit Diesel and the spinning arrows design are registered trademarks of Detroit Diesel. 2006, Freightliner LLC. All rights reserved. Detroit Diesel is a member of the Freightliner Group. Freightliner LLC is a DaimlerChrysler company.