First Power Production Results from the Wave Star Roshage Wave Energy Converter



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First Power Production Results from the Wave Star Roshage Wave Energy Converter Laurent Marquis, Head of Development, Wave Star A/S Morten Kramer, R&D engineer, Wave Star A/S Peter Frigaard, Head of Civil Engineering Department, Aalborg University 3 rd International Conference on Ocean Energy, 6 October, Bilbao

The Wave Star machines Test machine at Aalborg University Deployment: 2004-2005 Scale: 1/40 Float diameter: 0.25 m Test machine at Nissum Bredning Deployment: 2006-2010 Scale: 1/10 Float diameter: 1.0 m Test section at Roshage Deployment: 2009-> Scale: 1/2 Float diameter: 5.0 m 2

Wave Star make use of a unique concept 2 rows with10 floats, 20 floats total The floats are mounted on a machine which is founded on the seabed All the moving gparts are located above the waterline Hydraulic fluid is pumped from each float to a hydraulic motor, which drives a generator The Wave Star machine can lift the floats out of the water into safety position 3

Wave Star scale 1:40 Aalborg University, Denmark 4

Normal operation Storm protection mode Wave Star scale 1:10 Nissum Bredning, Denmark 5 More than 4 years in operation and 15 storms without damage

The location for the test section (photo taken before deployment) Roshage Pier, location for the Wave Star scale 1:2 test section Hanstholm, Denmark 6 Energy Supply Chain June 2009

7 The machine was built in Gdansk and towed to Denmark in August 2009

8 The jacking system was tested in dry dock in Frederikshavn, Denmark

The machine was installed on 18 September 2009 Video: Installation 9

The 19 th of September 2009 the installation was finalized and the machine was placed in storm protection Video: Storm protection 10

A bridge was built during the autumn 2009, and the first guests visited the plant during COP15. The machine has been supplying electricity to the grid since February 2010. Video: Operation 11

The Roshage test unit is a section of the complete machine Parameter Roshage test unit Commercial Wave Star C5-600 kw Number of floats 2 20 Float diameter Ø5 m Ø5 m Arm length 10 m 10 m Weight 1000 Tons 1600 Tons Nominal electrical power 110 kw 600 kw 12

Power measurements from the Roshage test unit Measured September 2010 (Control generation 3) Measured June 2010 (Control generation 2) Measured May 2010 (Control generation 1) Simulation, Control generation 3 30 30 25 25 Power (kw) 20 15 10 Power (kw) 20 15 10 5 5 0 0 0.5 1 1.5 2 2.5 3 Significant wave height (m) 0 0 2 4 6 8 10 12 14 16 Wave power (kw/m) 13 Notes: Power is 10 minute average values of harvested power from one float (hydraulic power leaving one cylinder) The same data are shown in the figures, only the x-axis is different A typical wave period for the Roshage location is used for the simulated curve

Power measurements from the Roshage test unit Measured September 2010 (Control generation 3) Measured June 2010 (Control generation 2) Measured May 2010 (Control generation 1) Simulation, Control generation 3 ForskVE Limit Curve 30 30 25 25 Power (kw) 20 15 10 Power (kw) 20 15 10 5 5 0 0 0.5 1 1.5 2 2.5 3 Significant wave height (m) 0 0 2 4 6 8 10 12 14 16 Wave power (kw/m) 14 Notes: Power is 10 minute average values of harvested power from one float (hydraulic power leaving one cylinder) The same data are shown in the figures, only the x-axis is different A typical wave period for the Roshage location is used for the simulated curve

Approved by EnergiNet is a non-profit enterprise owned by the Danish Climate and Energy Ministry If the measured production is above the limit, subsidies are recieved from EnergiNet Measured production Limit for subsidies Example of measured data from the Roshage test unit (10 min average values): PLC_Datetime AllDataValid Hs Tmean P_TwoFloats ForskVE_limit AboveLimit [%] [m] [s] [kw] [kw] [True/False] 21/09/10 09:20 100 2.08 4.72 48.98 34.24 True 21/09/10 09:30 100 1.91 4.31 37.50 28.71 True 21/09/10 09:40 100 1.94 4.10 38.02 29.80 True 21/09/10 09:50 100 2.01 3.95 33.69 32.07 True 21/09/10 10:00 100 203 2.03 447 4.47 39.9191 32.85 True 21/09/10 10:10 100 2.17 4.23 42.91 37.42 True 21/09/10 10:20 100 2.01 4.39 38.94 32.04 True 21/09/10 10:30 100 2.01 4.14 39.84 32.02 True 21/09/10 10:40 100 2.10 4.27 40.97 35.12 True 21/09/10 10:50 100 2.03 4.01 41.76 32.55 True 21/09/10 11:00 100 1.83 4.13 32.29 26.21 True 21/09/10 11:10 100 1.97 4.28 37.60 30.71 True 21/09/10 11:20 100 1.89 3.91 36.32 28.19 True 21/09/10 11:30 100 1.97 4.34 36.78 30.64 True 21/09/10 11:40 100 1.93 4.29 40.44 29.50 True 21/09/10 11:50 100 196 1.96 434 4.34 38.75 30.3535 True / / 15 Power numbers in kw are measured harvested power (hydraulic power leaving the two cylinders). Wave climate is calculated using wave measurements at the location.

Power measurements from the Roshage test unit Measured September 2010 (Control generation 3) Measured June 2010 (Control generation 2) Measured May 2010 (Control generation 1) Simulation, Control generation 3 Capture width (m) 4.5 4 3.5 3 25 2.5 2 1.5 1 Capture wid dth ratio (%) 90 80 70 60 50 40 30 20 0.5 0 2 4 6 8 10 12 14 16 Wave power (kw/m) 10 0 2 4 6 8 10 12 14 16 Wave power (kw/m) 16 Notes: Power is 10 minute average values of harvested power from one float (hydraulic power leaving one cylinder) The same data are shown in the figures, only the y-axis is different A typical wave period for the Roshage location is used for the simulated curve

Power matrix for a single Wave Star C5 600 kw machine with 20 floats Values inside the table are average electrical power to grid in kw. Wave height Wave period T 0,2 (s) H m0 (m) 2-3 3-4 4-5 5-6 6-7 7-8 8-9 9-10 10-11 11-12 12-13 0.0-0.5 0 0 0 0 0 0 0 0 0 0 0 0.5-1.0 0 49 73 85 86 83 78 72 67 63 59 1.0-1.5 54 136 193 205 196 182 167 153 142 132 123 1.5-2.0 106 265 347 347 322 294 265 244 224 207 193 2.0-2.5 175 429 522 499 457 412 372 337 312 288 267 2.5-3.0 262 600 600 600 600 540 484 442 399 367 340 3.0 - Storm protection 17

Perspectives: Wave Star C5 performance at different sites in Europe Site Nominal Power Storm protection Annual production Belmullet, IR 1200 kw Hs > 5 m 4.29 GWh Site Nominal Power Storm protection Annual production EMEC,UK 1200 kw Hs > 5 m 2.88 GWh Site Nominal Power Storm protection Annual production Wave Hub, UK 1200 kw Hs > 5 m 2.64 GWh Site Nominal Power Storm protection Annual production Site Nominal Power Storm protection Annual production Horns Rev 2,DK 600 kw Hs > 3 m 1.41 GWh SEM-REV, F 1200 kw Hs > 5 m 2.37 GWh Site Nominal Power Storm protection Annual production Pilot Zone, P 1200 kw Hs > 5 m 2.87 GWh Site Nominal Power Storm protection Annual production BIMEP, ES 1200 kw Hs > 5 m 2.21 GWh 18

C5 Wave Star and C10 Wave Star C5 70 m long 20 floats of Ø 5 m ~ 10-15 m of water depth 500 kw @ 2.5m Hs C10 140 m long 20 floats of Ø10 m ~ 20-30 m of water depth 6 MW @ 5.0m Hs Double size = 11 times more power 19

1.1 1.0 0.9 Road Map for Cost of Energy for Wave Star WEC Based on average wave energy potential at European sites (WEC lifetime: 20 years, Interest of investment: 9%) Development factors Energy production: 1.0 Total investment: 1.0 Maintenance: 1.0 /kwh 0.8 0.7 0.6 0.5 0.4 Development factors Energy production: 1.1 Total investment: 0.5 0.3 Maintenance: 0.8 0.2 0.1 Development factors Energy production: 1.5 Total investment: 0.1 Maintenance: 0.5 0.0 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Year 20

Activities in Wave Star at present The Roshage test section will actively be used as test platform for Power Take-Off optimization, test of other component/parts, and for getting maintenance data. Improvement of the structural design of the C5-machine, and optimization and reduction of systems for future machines Focus on reducing production and development cost for the next projects: Expertise from similar industries Focus on increasing the Power Take-Off efficiency: In collaboration with innovative companies and universities Agreement with utility company Find subsidiaries 21

Wave Star cracks the nuts! To stay in the sea Take energy out of waves Cost decreasing More efficient PTO The storm protection strategy effectively protects the Wave Star machines. The Roshage WEC has survived several storms with no severe damages and no service afterwards. The Roshage WEC is connected to the grid, and it has produced energy since January 2010. The measurements fits the expected power curve. The energy costs for the first full WEC will not be competitive to other conventional sources of energy. The calculated costs has already been decreased by 30 %, but further cost reduction is needed. The first test results have shown challenges in ensuring a high efficiency of the complete power transmission to the electrical grid. Projects on improvements are on-going with universities. 22

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